Methods and systems for preparing drill cuttings for measuring petrophysical properties of subsurface formations
11788939 · 2023-10-17
Assignee
Inventors
Cpc classification
E21B21/01
FIXED CONSTRUCTIONS
E21B49/005
FIXED CONSTRUCTIONS
E21B21/066
FIXED CONSTRUCTIONS
International classification
E21B21/06
FIXED CONSTRUCTIONS
E21B49/00
FIXED CONSTRUCTIONS
Abstract
Methods and systems for separating mud from drill cuttings are disclosed. The method includes collecting drill cuttings from a shale shaker or a wellhead, placing the drill cuttings in a fluid that matches the fluid in the drilling mud, and filtering the drill cuttings through a sieve having a first mesh size. The method further includes placing the filtered drill cuttings in a sieve basket having a second mesh size, wherein the second mesh size is smaller than the first mesh size, placing the sieve basket in a vessel, and adding the fluid to completely submerge the drill cuttings in the fluid. The method also includes placing the vessel including the sieve basket, the drill cuttings, and the fluid in a sonicator-shaker, and simultaneously sonicating and shaking the vessel to separate the drill cuttings from contaminants thereon.
Claims
1. A method for cleaning drill cuttings, the method comprising: collecting surfaced drill cutting samples from a shale shaker or a wellhead; filtering the surfaced drill cutting samples through a sieve having a first mesh size to remove cavings from the surfaced drill cuttings so that drill cuttings are obtained from the surfaced drill cuttings; placing the drill cuttings in a plurality of cylindrically shaped sieve baskets that are each disposed in one of a plurality of cylindrically shaped vessels; filling the vessels with brine if water-based-mud was used in drilling the drill cutting samples; filling the vessel with diesel if oil-based mud was used in drilling the drill cutting samples; and removing contaminants from the drill cuttings by sonicating the sieve baskets with ultrasonic waves from a sonicator while simultaneously mechanically shaking the sieve baskets with a mechanical means.
2. The method of claim 1, further comprising: wherein each sieve has a first mesh size, wherein each sieve basket has a second mesh size, and wherein the second mesh size is smaller than the first mesh size.
3. The method of claim 2, further comprising: moving the sieve basket to another vessel and repeating the steps of filling, mechanically shaking, and sonicating.
4. The method of claim 1, further comprising: replacing the brine in the vessel with clean brine if water-based-mud was used in drilling the drill cutting samples, replacing the diesel in the vessel with clean diesel oil-based mud was used in drilling the drill cutting samples; and repeating sonicating and shaking the vessel to separate the drill cuttings from contaminants thereon.
5. The method of claim 1, further comprising: separating the drill cuttings from the brine and conducting nuclear magnetic resonance (“NMR”) imaging of drill cuttings that are saturated with the brine when water-based-mud was used in drilling the drill cutting samples; and separating the drill cuttings from the diesel and conducting nuclear magnetic resonance (“NMR”) imaging of drill cuttings that are saturated with the diesel when oil-based-mud was used in drilling the drill cutting sample.
6. The method of claim 5, wherein the drill cuttings are obtained from a formation being penetrated by the drilling operation, the method further comprising characterizing the formation based on the NMR imaging of the drill cuttings.
7. The method of claim 6, wherein characterizing the formation comprises determining a matrix or grain density of the formation.
8. A system for cleaning drill cuttings, the system comprising: a sonicator-shaker comprising an ultrasonic bath sonicator and motor that simultaneously shakes and sonicates a sample; a plurality of vessels in the sonicator shaker, the vessels being separate from one another and having a generally cylindrically shaped outer surface and selectively containing brine if water-based-mud was used in drilling the drill cutting samples or diesel if oil-based-mud was used in drilling the drill cutting samples, the sonicator shaker configured to simultaneously sonicate and shake the vessel to separate contaminants from the drill cuttings; and sieve baskets in each of the vessels that selectively contains drill cuttings.
9. The system of claim 8, wherein the sieve baskets each comprises: mesh configured into a tubular that define sidewalls of each sieve basket and mesh spanning between the sidewalls a distance offset from an axial end of the sidewalls to define a bottom.
10. The system of claim 9, wherein the mesh structure and the mesh base have a mesh size of 0.5 mm.
11. The system of claim 8, further comprising a nuclear magnetic resonance imager for imaging the drill cuttings saturated with brine if water-based mud was used in drilling the drill cutting samples or diesel if oil-based mud was used in drilling the drill cutting samples and a processor for characterizing a formation from where the drill cuttings were obtained.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(18) The particulars shown here are by way of example and for purposes of illustrative discussion of the examples of the subject disclosure only, and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the subject disclosure. In this regard, no attempt is made to show more detail than is necessary, the description taken with the drawings making apparent to those skilled in the art how the several forms of the subject disclosure may be embodied in practice. Furthermore, like reference numbers and designations in the various drawings indicate like elements.
(19) The present disclosure relates to methods and apparatuses for efficiently removing contaminants and cavings from drill cuttings and to completely saturate the drill cuttings for advanced mud logging. The method includes using ultrasound waves and mechanical shaking to separate solid mud particles adhered to the surface of drill cuttings. In one embodiment, the method includes, in Step I, collecting surfaced drill cutting samples from a shale shaker or a wellhead. Step II involves separating cavings from the drill cuttings. In this step, the collected drill cutting samples are placed in a fluid that matches the fluid in the drilling mud. For example, brine is used if water-based-mud was used in drilling, and diesel is used when oil-based-mud was used in drilling. The fluid also dilutes the sample and allows the sample to filter through a sieve with a certain size, for example a 3 mm sieve. The particles larger than this size are then collected and categorized as cavings.
(20) The next step, Step III, is to separate contaminants from the drill cuttings and to saturate the drill cuttings.
(21) The ultrasonic bath may include a heater (20-80° C.) that can be thermostatically adjustable with an LED-display showing target value and actual value of temperature. The ultrasonic bath may include transducers with high accuracy (for example >0.1% accuracy). The ultrasonic bath 252 can have an area of, for example, about 500 mm×300 mm, and a depth of about 65 mm. One example of a sonicator is Sonorex Digitec®, an ultrasonic bath produced by Bandelin Electronic GmbH & Co.
(22) The samples of drill cuttings obtained from Step II are placed in multiple sieve-baskets 256 that are individually placed in glass or plastic vessels 258. Using separate vessels 258 may prevent cross contamination between different samples. The vessels 258 with the sieve-baskets 256 are placed in the sonicator-shaker. The samples can be sonicated either for a selected time or in a continuous mode. The shaker can have multiple different shaking frequencies, which enable a gentle to vigorous reciprocating motion of up to a maximum amplitude of 20 mm. The sonication time can be from about 1-15 min. The sonicator-shaker can accommodate mounting of 36×10-ml-vessels or 36×25-ml-vessels or 18×50-ml-vessels or 12×100-ml-vessels or 10×250-ml-vessels. Additionally, fresh clean fluid may be circulated using one or more fluid loops (not shown) for each vessel 258.
(23) Sieve-baskets 256 can have a predetermined mesh size, for example 0.5 mm. The same fluid used in Step II is then added to the vessels 258 to completely submerge the samples. The vessels 256 containing the saturating fluid and the drill cuttings are then placed in the sonicator-shaker 250. The sample is sonicated to assist in separating the mud contaminants from the surface of the drill cuttings and to saturate the drill cutting with the fluid. The shaking assists the sieving process. The sieve-basket 256 is removed and then placed in a fresh vessel of fluid after a specified time. Alternatively, the fluid can be circulated through the vessel through a fluid loop or multiple loops. The step of sonication combined with mechanical shaking is performed multiple times until the contaminants are completely removed or the fluid no longer turns cloudy. The cleaned and saturated drill cuttings are what remains in the sieve-basket and can now be used for further analysis.
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(28) The disclosed methods and systems have the following advantages over prior art methodologies: They can be easily adapted and used at wellsite. They can be easily scaled up to process large number of samples by running multiple systems simultaneously. Ultrasonic baths and mechanic shaking can be used simultaneously to efficiently separate contaminants from drill mud adhered to the surface of drill cuttings. The method completely saturates the drill cuttings with the drilling fluid, thereby preparing the drill cuttings for direct measurement of petrophysical data. The use of multiple sieve baskets in one sonicator can increase cleaning efficiency rapidly.
(29) Example embodiments disclosed propose a method to measure and analyze drill cuttings using a combination of nuclear magnetic resonance (NMR) measurements and mass measurements in-air and in-fluid to obtain multiple key petrophysical parameters accurately with little sample preparation. Example embodiments present a new and accurate method to measure the bulk density using saturated drill cuttings, which are readily available for any drilled hydrocarbon well. The method combines NMR and gravimetric techniques, and the results include bulk density, grain density, porosity, and pore-size distribution of the drill cuttings.
(30) Turning now to the figures,
(31) Additionally, the collected cuttings may be washed using sufficient fluid such that it minimizes the impact of small particles from drilling mud that stick to the cutting surface or in the surrounding fluid which can impact both mass measurements and NMR measurements. Washing may also benefit other subsequent measurements, such as gamma-ray measurement, on the drill cuttings because the effect of the small particles on the gamma ray measurements can be significant.
(32) The figure on the left in
(33) The next step of the method is to measure the in-air mass of the collected drill cutting 10.
m.sub.s=V.sub.mρ.sub.m+(V.sub.ϕ+V.sub.sur)ρ.sub.l
(34) where ρ.sub.m is a density of the matrix of the subsurface formation, ρ.sub.l is a density of the fluid inside and surrounding the sample, V.sub.m is a volume of the matrix, V.sub.ϕ is a volume of the fluid inside the sample, and V.sub.sur is a volume of the fluid surrounding the sample.
(35) The next step is to separately determine volume of the fluid inside the sample, V.sub.ϕ, and volume of the fluid surrounding the sample, V.sub.sur, using nuclear magnetic resonance (NMR). To clearly separate the NMR signals for liquid inside and surrounding the cuttings, a sufficient amount of surrounding fluid may be used one time or in a step-wise fashion. Due to the clay sensitivity issues, many wells in unconventional plays are drilled using oil based mud (OBM). The example embodiments disclosed propose a new method to separate the NMR signal of the fluid on the cuttings surfaces and the fluids from the interior pores of the cutting samples based on two assumptions: (1) fluids inside the shale cuttings have short relaxation time, and (2) fluid from OBM has a longer T.sub.2, even in the presence of cuttings.
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(37) A series of NMR experiments with cuttings demonstrate that the mode position of the T.sub.2 signal of the OBM outside the cuttings does move to longer relaxation times as more fluid is gradually added (
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(39) No additional fluid is added in this variation of the method. A cut off 51 is selected from the incremental T.sub.2 distribution line (a vertical dotted line drawn at the trough on the incremental curve in
(40) In case where excess fluid is present a plot can be graphed as seen in
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(42) The next step is to measure the sample mass in a weighing fluid.
(43) The mass of the sample in the weighing fluid, m.sub.f, may be given by the formula
m.sub.f=V.sub.mρ.sub.m+V.sub.ϕρ.sub.l−V.sub.cρ.sub.f
(44) where ρ.sub.f is the density of the weighing fluid. From the combination of two mass measurements and NMR measurement, multiple key parameters can be obtained as outlined in the following sections for reservoir characterization. These parameters include porosity, cutting total volume, bulk density, and matrix/grain density. For example, the method may further include determining a volume of the sample, V.sub.c, using the formula
V.sub.c=(m.sub.s−m.sub.f−V.sub.surρ.sub.l)/ρ.sub.f.
(45) In the next step, the method may also include determining a bulk density of the sample, ρ.sub.b, using the formula
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(47) In the next step, the method may further include determining the volume of the matrix, V.sub.m, using the formula
V.sub.m=(m.sub.s−m.sub.f−V.sub.surρ.sub.f)/ρ.sub.f−V.sub.ϕ.
(48) As a last step, the method may include determining the matrix or grain density of the subsurface formation, ρ.sub.m, using the formula
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(50) These measurements can be performed on the cutting samples along the entirety of the drilled well and, thus, data can be obtained to evaluate the heterogeneity of the vertical or horizontal wells. This could potentially be used in real time to optimize the number and placement of fracturing stages for unconventional reservoirs.
(51) Here, the contribution of the sample support device (12 in
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m.sub.s=V.sub.mρ.sub.m+(V.sub.ϕ+V.sub.sur)ρ.sub.l
(53) where ρ.sub.m is a density of the matrix of the subsurface formation, ρ.sub.l is a density of the fluid inside and surrounding the sample, V.sub.m is a volume of the matrix, V.sub.ϕ is a volume of the fluid inside the sample, and V.sub.sur is a volume of the fluid surrounding the sample. The method also includes separately determining volume of the fluid inside the sample, V.sub.ϕ, and volume of the fluid surrounding the sample, V.sub.sur, using nuclear magnetic resonance (NMR), at step 104. The method may further include placing the sample in a predetermined volume of a weighing fluid at step 106, and measuring the mass of the fluid-saturated sample in the weighing fluid, at step 108. The mass of the sample in the weighing fluid, m.sub.f; may be given by the formula
m.sub.f=V.sub.mρ.sub.m+V.sub.ϕρ.sub.l−V.sub.cρ.sub.f
(54) where ρ.sub.f is the density of the weighing fluid. At step 110, the method may further include determining a volume of the sample, V.sub.c, using the formula
V.sub.c=(m.sub.s−m.sub.f−V.sub.surρ.sub.l)/ρ.sub.f.
(55) The method may also include determining a bulk density of the sample, ρ.sub.b, using the formula
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(57) At step 112, the method may further include determining the volume of the matrix, V.sub.m, using the formula
V.sub.m=(m.sub.s−m.sub.f−V.sub.surρ.sub.f)/ρ.sub.f−V.sub.ϕ.
(58) Finally, at step 114, the method may include determining the matrix or grain density of the subsurface formation, ρ.sub.m, using the formula
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(60) Computer Readable Medium
(61) Another example embodiment relates to computer programs stored in computer readable media. Referring to
m.sub.s=V.sub.mρ.sub.m+(V.sub.ϕ+V.sub.sur)ρ.sub.l
(62) where ρ.sub.m is a density of the matrix of the subsurface formation, ρ.sub.l is a density of the fluid inside and surrounding the sample, V.sub.m is a volume of the matrix, V.sub.ϕ is a volume of the fluid inside the sample, and V.sub.sur is a volume of the fluid surrounding the sample. The computer executable instructions may also trigger the computer to determine volume of the fluid inside the sample, V.sub.ϕ, and volume of the fluid surrounding the sample, V.sub.sur, using nuclear magnetic resonance (NMR). The computer executable instructions may also trigger the computer to receive mass of the fluid-saturated sample in a weighing fluid. The mass of the sample in the weighing fluid, m.sub.f, may be given by the formula
m.sub.f=V.sub.mρ.sub.m+V.sub.ϕρ.sub.l−V.sub.cρ.sub.f
(63) where ρ.sub.f is the density of the weighing fluid. The computer executable instructions may also trigger the computer to determine a volume of the sample, V.sub.c, using the formula
V.sub.c=(m.sub.s−m.sub.f−V.sub.surρ.sub.l)/ρ.sub.f.
(64) The computer executable instructions may further trigger the computer to determine a bulk density of the sample, ρ.sub.b, using the formula
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(66) The computer executable instructions may further trigger the computer to determine the volume of the matrix, V.sub.m, using the formula
V.sub.m=(m.sub.s−m.sub.f−V.sub.surρ.sub.f)/ρ.sub.f−V.sub.ϕ.
(67) The computer executable instructions may further trigger the computer to determine the matrix or grain density of the subsurface formation, ρ.sub.m, using the formula
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Example System
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m.sub.s=V.sub.mρ.sub.m+(V.sub.ϕ+V.sub.sur)ρ.sub.l
(70) where ρ.sub.m is a density of the matrix of the subsurface formation, ρ.sub.l is a density of the fluid inside and surrounding the sample, V.sub.m is a volume of the matrix, V.sub.ϕ is a volume of the fluid inside the sample, and V.sub.sur is a volume of the fluid surrounding the sample. The system 1200 may also include a NMR device 500, which may be operably connected to computer 200 and configured to determine the volume of the fluid inside the sample, V.sub.ϕ, and volume of the fluid surrounding the sample, V.sub.sur, using nuclear magnetic resonance (NMR). The computer 200 may be configured to receive the volume of the fluid inside the sample, V.sub.ϕ, and volume of the fluid surrounding the sample, V.sub.sur, from the NMR device 500, and the mass of the fluid-saturated sample in a weighing fluid from the weighing scale 25. The mass of the sample in the weighing fluid, m.sub.f, may be given by the formula
m.sub.f=V.sub.mρ.sub.m+V.sub.ϕρ.sub.l−V.sub.cρ.sub.f
(71) where ρ.sub.f is the density of the weighing fluid. The computer executable instructions may also trigger the computer to determine a volume of the sample, V.sub.c, using the formula
V.sub.c=(m.sub.s−m.sub.f−V.sub.surρ.sub.l)/ρ.sub.f.
(72) The computer executable instructions may further trigger the computer to determine a bulk density of the sample, ρ.sub.b, using the formula
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(74) The computer executable instructions may further trigger the computer to determine the volume of the matrix, V.sub.m, using the formula
V.sub.m=(m.sub.s−m.sub.f−V.sub.surρ.sub.f)/ρ.sub.f−V.sub.ϕ.
(75) The computer executable instructions may further trigger the computer to determine the matrix or grain density of the subsurface formation, ρ.sub.m, using the formula
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(77) Although only a few examples have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the examples without materially departing from this subject disclosure. Accordingly, all such modifications are intended to be included within the scope of this disclosure as defined in the following claims. In the claims, means-plus-function clauses are intended to cover the structures described as performing the recited function and not only structural equivalents, but also equivalent structures.