WEAR MEMBER ASSEMBLY WITH COLLARED FASTENING ASSEMBLY
20230323639 · 2023-10-12
Inventors
Cpc classification
International classification
Abstract
A fastening assembly may comprise a collar and a pin. The collar may have an aperture, a collar lock, which projects from an outer surface, and a pin lock, which is disposed on a portion of the aperture. The collar lock may be compressible and configured to elastically deform while introducing the collar to a wear member. The pin may have a pin lock engagement hole shaped to engage with the pin lock as it is inserted through the aperture of the collar. The fastening system may be used in a wear member assembly. The wear member may have a side opening in communication with a cavity formed on one end of the wear member. The side opening may have a collar lock engagement hole. The collar may be inserted into the side opening so that the collar lock engages the collar lock engagement hole. Methods and assemblies thereof.
Claims
1. A fastening assembly for securing a wear member, comprising: a collar having an exterior surface, comprising: an aperture; a collar lock projecting from the exterior surface of the collar, the collar lock being elastically deformable while introducing the collar to a wear member and to engage with a collar lock engagement hole in an opening of the wear member; and, a pin lock disposed on a portion of the aperture; and, a pin shaped to be inserted into the aperture of the collar, the pin having a pin lock engagement hole shaped to engage with the pin lock.
2. The fastening assembly of claim 1, wherein the collar comprises a projection forming a part of the exterior surface, the projection having a surface angled relative to a longitudinal axis at a different angle than an opposing portion of the exterior surface.
3. The fastening assembly of claim 2, wherein the collar comprises a first collar lock located on a first side of the projection and a second collar lock located on a second side of the projection.
4. The fastening assembly of claim 2, wherein a height of the collar at the projection is greater than a height of the opposing portion of the exterior surface.
5. The fastening assembly of claim 2, wherein the pin lock is aligned with the projection.
6. The fastening assembly of claim 1, wherein the exterior surface comprises a flat region, the collar lock being disposed on the flat region.
7. The fastening assembly of claim 1, wherein the collar lock comprises a compressible base and a head.
8. The fastening assembly of claim 1, wherein the aperture of the collar is biased towards a leading end of the wear member.
9. A fastening assembly for securing a wear member, comprising: a collar configured to be secured in the wear member, the collar having a cavity-facing end, an outwardly facing end, and an outer surface extending between the cavity-facing end and the outwardly facing end, the collar tapering from the cavity-facing end to the outwardly facing end, the collar having an aperture defining a longitudinal axis and comprising: a collar lock disposed at the outer surface, and a pin lock disposed in the collar and projecting into the aperture, the pin lock comprising a compressible body and a plunger that projects into the aperture; and, a threaded pin shaped to fit into the aperture, the pin having a pin lock engagement hole for engaging with the pin lock.
10. The fastening assembly of claim 9, wherein the collar comprises a projection forming a part of the outer surface, the projection having a surface angled relative to the longitudinal axis at a different angle than an opposing portion of the outer surface.
11. The fastening assembly of claim 10, wherein the collar comprises a first collar lock located on a first side of the projection and a second collar lock located on a second side of the projection.
12. The fastening assembly of claim 10, wherein a height of the projection is greater than a height of the opposing portion of the outer surface.
13. The fastening assembly of claim 10, wherein the pin lock is aligned with the projection.
14. The fastening assembly of claim 9, wherein the outer surface comprises a flat region, the collar lock being disposed on the flat region.
15. The fastening assembly of claim 10, wherein the aperture of the collar is biased towards a leading end of the wear member.
16. The fastening assembly of claim 9, wherein the collar is asymmetrical about a longitudinal axis.
17-40. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings illustrate implementations of the assemblies, devices, and methods disclosed herein and together with the description, serve to explain the principles of the present disclosure.
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[0038] These Figures will be better understood by reference to the following Detailed Description.
DETAILED DESCRIPTION
[0039] For the purposes of promoting an understanding of the principles of the present disclosure, reference will now be made to the implementations illustrated in the drawings and specific language will be used to describe them. It will nevertheless be understood that no limitation of the scope of the disclosure is intended. Any alterations and further modifications to the described devices, instruments, methods, and any further application of the principles of the present disclosure are fully contemplated as would normally occur to one skilled in the art to which the disclosure relates. In addition, this disclosure describes some elements or features in detail with respect to one or more implementations or Figures, when those same elements or features appear in subsequent Figures, without such a high level of detail. It is fully contemplated that the features, components, and/or steps described with respect to one or more implementations or Figures may be combined with the features, components, and/or steps described with respect to other implementations or Figures of the present disclosure. For simplicity, in some instances the same or similar reference numbers are used throughout the drawings to refer to the same or like parts.
[0040] The present disclosure is directed to a ground-engaging wear assembly including a fastening assembly that is arranged to removably secure a wear member to another wear member or a structure of the equipment. In some examples, the fastening assembly may secure a wear member, such as a tooth, adapter including a main adapter and/or an intermediate adapter, shroud, lip, or other wear member to another wear member or base structure or lip. In an example, the fastening assembly may secure an excavating tooth to an adapter, whether the adapter is an intermediate adapter or to an adapter secured to or an integral part of a lip. In other examples, the fastening assembly may secure an excavating tooth directly to a nose on a lip. The tooth, as an exemplary wear member, has a cavity that will fit over the leading end of the adapter and openings on either side that are shaped to fit the fastening assembly. The fastening assembly may include a collar which can be inserted into an opening of the tooth from the cavity. The collar may contain one or more collar locks on the exterior that compress when the collar is inserted into the opening and decompress when they pass over a collar lock engagement hole located on the wall of the opening. This secures the collar to the opening of the tooth. Once the collar is inserted, the tooth is placed over the adapter. The adapter may have openings on either side that align with the openings on the tooth when the tooth is placed over the adapter. To secure the tooth to the adapter, a pin can be inserted into the opening of the tooth and pass through the opening on the adapter. The collar may have a pin lock which compresses as the pin is inserted and decompresses when it passes over a pin lock engagement hole on the pin. This secures the pin to the collar and locks the tooth to the adapter. The fastening assembly may be used to secure other components in a ground-engaging assembly, including, for example, securing an adapter to a nose on a lip, a shroud to a lip, or a wear runner to a lip.
[0041]
[0042] The adapter 120 can be secured to the nose 110 via the fastening assembly 102. In the example described herein, the fastening assembly 102 may include a collar 140 and pin 150, as described in more detail below. The adapter 120 has a cavity 122 (not visible in
[0043] Before the adapter 120 is placed over the nose 110, a collar 140 (also visible in cross-section in
[0044] Similarly, the tooth 130 can also be secured to the adapter 120 via a separate fastening assembly 102, that may be identical to the one described above. The fastening assembly 102 includes a collar 140 and pin 150. The tooth 130 has a cavity 132 (not visible in
[0045] In the same manner described above with the adapter 120, before the tooth 130 is placed over the adapter 120, the collar 140 may be inserted into the opening 136 of the tooth 130. In some embodiments, the openings 136 pass from the exterior of the tooth 130 through to the cavity 132 of the tooth 130. Therefore, the collar 140 may be inserted into the openings 136 from the cavity 132. Once the collar 140 is inserted into openings 136 of the tooth 130, the tooth 130 may be placed over the leading end 128 of the adapter 120 such that the openings 136 of the tooth 130 align with the front openings 127 of the adapter 120. A pin 150 can then be inserted through the collar 140 in one of the openings 136 of the tooth 130 and through the corresponding front opening 127 of the adapter 120. Thus, the pin 150 extends through both the tooth 130 and the adapter 120. By inserting the pin 150 through openings 136 and 127, the pin 150 secures the tooth 130 to the adapter 120.
[0046] In this embodiment, the openings are located on the sides of the nose 110, adapter 120, and tooth 130. However, the openings can be located anywhere on the nose 110, adapter 120, or tooth 130, including, for example, on the bottom or top surfaces.
[0047] The fastening assembly 102 generally operates in the same way for securing an adapter to a nose, securing a tooth to an adapter or an adapter nose, or securing any wear member to another wear member or a structure on a piece of equipment. Therefore, although embodiments of securing a tooth to an adapter are described below, the present disclosure is not so limited and may include securing any two members together.
[0048]
[0049] In some implementations, the collar 140 and the openings 136 and 127 are shaped so that the aperture 141 in the collar 140 is biased forward. Because the pin 150 may be tapered from an outwardly facing end 151 to a cavity facing end 157, when the pin 150 is disposed within the collar 140 and the opening 127 of the adapter 120, the opening 136 is biased forward such that a forward surface 159 of the pin 150 contacts the forward surface 129 of the opening 127 along its length. The forward surface 159 of the pin 150 may form an angle α with the forward surface 129 of the opening 127. The angle α can be any appropriate angle, including an angle in the range of 0° to 8°, though larger angles are contemplated. When the aperture 141 is biased forward, the length of the pin 150 presses against a forward surface 129 of the opening 127. This stabilizes the pin 150 and provides more even loading along the pin 150 when the tooth-and-adapter assembly is in use.
[0050] The tooth 130 has an outer surface 135 and an inner surface 137. The opening 136 of the tooth 130 has two portions: a narrow portion 180 and a wide portion 181. The narrow portion 180 is disposed at the outwardly facing end 182 of the opening 136. The wide portion 181 is disposed at the cavity facing end 183 of the opening 136. On one side of the opening 136, there may be a shoulder 184 between the narrow portion 180 and the wide portion 181. The shoulder 184 forms a protrusion recess 185 within the wide portion 181. In some implementations, the shoulder 184 and protrusion recess 185 may be disposed along the opening 136 towards the leading end 133 of the tooth 130. In other implementations, there may be a shoulder 184 between the narrow portion 180 and the wide portion 181 that is around the entire circumference of the two portions. In this some of these embodiments, the depth of the shoulder 184 may not be uniform.
[0051]
[0052] The collar 140 may be tapered from a cavity facing end 145 to an outwardly facing end 143, as described in more detail below in reference to
[0053] The exterior of the collar 140 contains two collar locks 160. However, in other embodiments, there may be one collar lock 160 or more than two collar locks 160. The collar locks 160 locks the collar to an opening in the tooth (or other member). The operation of the collar 140 is described in more detail below in reference to
[0054] In this embodiment, the pin 150 is cylindrically shaped and has threads 154 that extend down from the top of the pin 150 along a portion of the shaft 193. The aperture 141 of the collar 140 may be at least partially threaded 144 such that the threads 154 can engage with the threads of the aperture 141 such that the pin 150 can be screwed into the collar 140 through the aperture 141. Although in this embodiment the threads 154 only extend from the top of the pin 150 down a portion of the shaft 193, in other embodiments the threads 154 may extend all the way down the shaft 193 to the bottom. In still other embodiments, the threads 154 may extend a shorter way down the length of the pin 150.
[0055] There may be a tool engagement feature 152 which extends from the top of the pin 150. The tool engagement feature 152 may have a recess 153. In this embodiment, the tool engagement feature 152 is hexagonally-shaped with a hexagonally-shaped recess 153 that matches the shape of the exterior 156. However, in other embodiments the tool engagement feature 152 may be any appropriate shape. In some embodiments, the shape of the recess 153 of the tool engagement feature 152 does not match the shape of the exterior 156 of the tool engagement feature 152. A tool can engage with the tool engagement feature 153 by contacting the exterior 156 or the interior 153. In some cases, the exterior 156 of the tool engagement feature 152 may be worn, so the pin 150 may be removed or inserted using the recess 153. In cases where the tool engagement feature 152 may be too worn down to function properly, the pin 150 may be removed in any appropriate manner, including, for example, by prying it out. Any appropriate tool may be used to engage with the tool engagement feature 152 including a prybar, screwdriver, or other tool.
[0056] The pin 150 may have a chamfer 158 along the bottom edge. The chamfer 158 may ease installation by making it easier to insert the pin 150 into the collar 140. Moreover, the chamfer 158 reduces stresses along the body and shaft 193 of the pin 150.
[0057] A pin lock 170 may be attached to the collar 140. The pin lock 170 locks the pin 150 to the collar 140 as described in more detail below in reference to
[0058] The compressible body 174 may be made of any appropriate material. For example, in this embodiment, the compressible body 174 is comprised of rubber or a polymer that may exert an elastic biasing force when under load. In this embodiment, the pin lock 170 is press fit into the pin lock holding recess 148. The bottom of the pin lock 170 is wider and longer than the top of the pin lock 170. The compressible body 174 of the pin lock 170 can be compressed into the pin lock holding recess 148 and the shape of the pin lock 170 will prevent it from falling out. However, the compressible body 174 of the pin lock 170 may be attached to the pin lock holding recess 148 in the collar 140 by any appropriate means. For example, in some embodiments, the pin lock 170 may be attached to the pin lock recess 148 via an adhesive, a tack weld or using other methods. The plunger 172 may be comprised of any appropriate material. For example, the plunger may be comprised of a metal, such as steel, a polymeric material, or yet other material. Plunger 172 may be attached to the compressible body 174 in any appropriate manner, including, for example, by being embedded therein or otherwise attached, such as by an adhesive, tack weld, or otherwise secured thereto. When the pin 150 is screwed into the collar 140, the tip 173 of the plunger 172 can fit into a pin lock engagement hole 155 on the pin 150, as described in more detail below.
[0059]
[0060]
[0061] Once the collar 140 is locked in the tooth 130, the tooth 130 may be inserted over the adapter 120. The pins 150 may then be inserted into the collars 140 to secure the tooth 130 to the adapter 120.
[0062] As the pin 150 is screwed into the collar 140, the compressible body 174 of the pin lock 170 is compressed. This compression pulls the plunger 172 back, thus allowing the pin 150 to continue moving downward through the collar 140. Once the pin lock engagement hole 155 on the pin 150 aligns with the pin lock 170, the compressible body 174 of the pin lock 170 decompresses. This allows the tip 173 of the plunger 172 to engage with and be disposed within the pin lock engagement hole 155. This prevents the pin 150 from moving downward or upward through the collar 140, thus locking the pin 150 within the collar 140. The pin 150 may be removed by any appropriate tool using the tool engagement feature 152.
[0063] When the pin 150 is removed, the tooth 130 can be removed from the adapter 120. In some embodiments the pin 150 can then be reused in further fastening assemblies 102; however, in other embodiments the pin 150 cannot be reused. In some embodiments, the collar 140 is single-use and cannot be reused; however, in other embodiments the collar 140 can be reused in further fastening assemblies. In some embodiments, the pin 150 is reusable and the collar 140 is single use.
[0064] Moreover,
[0065] The projection 146 may also be tapered from the cavity facing end 145 of the collar 140 to the outwardly facing end 143. The angle θ of tapering of the projection 146 may be any appropriate angle. For example, angle θ may be in the range of 0° to 11°. In some embodiments, the angle θ of tapering of the continuous portion 190 is not the same as the angle θ of tapering of the projection 146. The continuous portion 190 may have a larger degree of tapering than the projection 146 (thus, angle θ would be greater than angle θ). However, in other embodiments, angle θ may be less than or equal to angle θ.
[0066] Additionally, the continuous portion 190 may have a height 191 and the projection 146 may have a height 192. In some embodiments, the height 191 of the continuous portion 190 may be smaller than the height 192 of the projection 146. In other embodiments, the heights 191, 192 may be the same. In other embodiments, the height 191 of the continuous portion 191 may be larger than the height 192 of the projection 146.
[0067] When the collar 140 is inserted into the opening 136 of the tooth 130, the tapering prevents the collar 140 from pushing through the other side of the opening 136 and becoming dislodged. The tapering, specifically the tapering of the continuous portion 190, also stabilizes the collar 140 by preventing rotation of the collar. The opening 136 of the tooth 130 biases the pin 150 forward such that the forward section 159 of the pin 150 presses against the forward section 129 of the front opening 127 of the adapter 120. When this happens, a reaction force also presses the continuous portion 190 of the collar 140 towards along the opposite side of the opening 136. The tapering of the continuous portion 190 may distribute the loading, prevent the collar 140 from rotating, and stabilize the fastening assembly 102 and the tooth-and-adapter assembly during use.
[0068] Assembly of the system may be accomplished as described herein. In some implementations, the collar 140 is installed in the opening 136 of a wear member, which in the example implementation shown, is the tooth 130. The collar 140 may be inserted from the cavity in the tooth 130 into the inner side of the tooth 130, and into the opening 136 as shown in
[0069] The tooth 130 may then be slid over the adapter 120 to the position shown in
[0070] Initially, the end 157 of the pin 150 extends into the opening 136 in the adapter 120 prior to the threads 154 on the pin 150 engaging the threads 144 of the collar 130. However, the pin 150 may not yet be in contact with the adapter 120. As the pin 150 is rotationally threaded into the collar 140, the end 157 advances deeper into the opening 127 the adapter 120. As described herein, the pin 150 is tapered and the angle of the openings 127 in the adapter 120 may be angled to distribute loading along the pin 150. The pin 150 may be rotated until the pin 150 is fully seated in the collar 140, the shaft 193 extending into the opening 127, and the pin lock 170 is engaged with the indentation 155 in the pin 150.
[0071] As will be appreciated, the interference caused by the pin 150 prevents the wear member from being removed from the adapter 120 in response to a force that would otherwise tend to pull the wear member forward with respect to the nose.
[0072]
[0073] In some embodiments, collar 240 is a variation of collar 140 described above. Collar 240 contains a perimeter arcing or rounded continuous portion(s) 290, a perimeter projection portion 246 (or a discontinuous portion), and a perimeter flat portion 296. The flat portion 296 may improve pin body stability. The projection portion 246 extends past the continuous portions 290, thereby making the thickness of the projection portion 246 larger than the thickness of the continuous portion(s) 290 and larger than the thickness of the flat portion 296. In some embodiments, the flat portion 296 is positioned on the opposite side of the collar 240 as the projection portion 246. The flat portion 296 can also be positioned adjacent the projection portion 246. When the flat portion 296 is positioned adjacent the projection portion 246, the collar 240 may only have one continuous portion 290. In some embodiments, the collar 240 has more than one flat portions 296. For example, there may be two or more flat portions and the flat portion or portions 296 are not always positioned opposite the projection portion 246.
[0074] In some embodiments, not all segments of the flat portion 296 are of equal width across the external surface of the collar 240. For example, the flat portion 296 may be tapered across the external surface of the collar 240 such that the flat portion 296 is wider at one longitudinal edge of the collar 240 than the other longitudinal edge. In some embodiments, the tapering of the flat portion 296 across the external surface of the collar 240 occurs at different degrees than the angle shown in
[0075] The area of the flat portion 296 across the collar 240 is not limited to a tapered pattern. In some embodiments, the area of the flat portion 296 may be irregular or non-uniform. For example, the bounds of the flat portion 296 may vary across the external surface of the collar 240, but in non-tapered pattern. The flat portion 296 may not extend across the entire face of the collar 240 or the bounds of the flat portion 296 may be curved, among other irregular features. In some embodiments, the flat portion 296 may be consistent across the external surface of the collar 240. For example, the flat portion 296 may be of equal width across the collar 240. Increasing the width and surface area of the flat portion 296, regardless of whether the pattern of the flat portion 296 is of regular or irregular shape may increase pin body stability.
[0076] In some embodiments, collar lock(s) 260 are a variation of collar locks 160 described above. Collar lock(s) 260 protrude through the exterior of collar lock 240. The collar locks 260 have a head 264 and a compressible base 262. In some embodiments, the shape of head 264 is trapezoidal, as shown in
[0077] The shape of the collar locks 260 is not limited to the trapezoidal shape shown in
[0078] In some embodiments, collar lock engagement holes 238 are a variation of the collar lock engagement holes 138 described above. The opening 236 of tooth 230 contains two collar lock engagement holes 238. The collar lock engagement holes 238 are shaped to receive the head 264 of the collar lock 260. The shape of the collar lock engagement holes 238 may change depending on the shape and orientation of the collar locks 260. The head 264 of the collar lock 260 engages with the collar lock engagement hole 238. As the collar 240 is pressed into the opening 236, the surface of the opening 236 presses against the head 264 of the collar lock 260, which compresses the compressive base 262 of the collar lock 260. When the collar lock 260 moves over the collar lock engagement hole 238, the compressive base 264 decompresses to its original shape. The head 264 of the collar lock 260 is then disposed within the collar lock engagement hole 238, locking the collar 240 to the tooth 230. As shown in
[0079] The orientation of collar locks 260 is not limited to the orientation of collar locks 260 shown at least in
[0080] In some embodiments, pin lock 270 is a variation of the pin lock 170 described above. Pin lock 270 locks the pin 250 to the collar 240. The collar 240 has a pin lock holding recess 248 shaped to fit the pin lock 270. As shown, the pin lock 270 may be an irregular shape. The shape of the pin lock 270 may be in the form of an hourglass or a portion of an hourglass. For example, the pin lock 270 may vary in widths at points radially outward from the pin 250. The irregular shape of pin lock 270 may create notches and/or other concave features that the collar 240 extends into. The notches and/or concavities of the pin lock 270 may help to keep the pin 250 locked while the rotatable pin 250 applies force to the plunger attached to pin lock 270. The shape of the pin lock 270 may help to resist the natural forces applied to the pin lock 270 due to the rotational nature of pin 250. The pin lock 270 is not limited to only irregular shapes or the irregular shape shown in
[0081] Persons of ordinary skill in the art will appreciate that the implementations encompassed by the present disclosure are not limited to the particular exemplary implementations described above. In that regard, although illustrative implementations have been shown and described, a wide range of modification, change, combination, and substitution is contemplated in the foregoing disclosure. It is understood that such variations may be made to the foregoing without departing from the scope of the present disclosure. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the present disclosure.