Device and Method for Filling Cryogenic Tanks
20230324007 · 2023-10-12
Inventors
Cpc classification
F17C2205/0332
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0142
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A body structure includes an inlet port that receives fluid from a delivery device, a top-fill outlet port that connects to a top-fill line in communication with a cryogenic tank, a bottom-fill port that connects to a bottom-fill line in communication with a cryogenic tank and a slider tube cylinder. A cylinder housing is connected to the body structure and has a pressure comparison cylinder with an upper volume and a lower volume, with the latter in fluid communication with a cryogenic tank. A piston slides within the pressure comparison cylinder and a piston shaft is connected to the piston. A pressure regulator is in fluid communication with the upper volume of the pressure comparison cylinder and the slider tube cylinder. A slider tube is connected to the piston shaft and slides within the slider tube cylinder. The slider tube cylinder directs fluid to a top-fill line through the top-fill outlet port when a pressure in the lower volume exceeds a pressure setpoint and fluid to a bottom-fill line through the bottom-fill outlet port when the pressure in the lower volume is below a pressure setpoint. An over-pressure member is positioned in the upper volume of the pressure comparison cylinder. The piston contacts the over-pressure member as the piston slides upward in the pressure comparison cylinder.
Claims
1. A device for filling a cryogenic tank, comprising: a body structure including: an inlet port for receiving fluid from a delivery device; a top-fill outlet port configured to connect to a top-fill line in communication with a cryogenic tank; a bottom-fill outlet port configured to connect to a bottom-fill line in communication with a cryogenic tank; a slider tube cylinder; a cylinder housing connected to the body structure defining a pressure comparison cylinder having an upper volume and a lower volume, the lower volume in fluid communication with a cryogenic tank; a piston slidably positioned in the pressure comparison cylinder; an over-pressure member positioned in the upper volume of the pressure comparison cylinder, the piston contacting the over-pressure member as the piston slides upward in the pressure comparison cylinder; a piston shaft connected to the piston; a pressure regulator in fluid communication with the upper volume of the pressure comparison cylinder and the slider tube cylinder; a slider tube connected to the piston shaft and slidably positioned within the slider tube cylinder, said slider tube cylinder configured to direct fluid to a top-fill line through the top-fill outlet port when a pressure in the lower volume exceeds a pressure setpoint and to direct fluid to a bottom-fill line through the bottom-fill port when the pressure in the lower volume is below a pressure setpoint.
2. The filling device of claim 1, wherein the slider tube has at least two openings for directing fluid.
3. The filling device of claim 2, wherein the openings are tear shaped.
4. The filling device of claim 2, wherein one of the at least two openings comprises a top-fill opening that directs fluid to the top-fill port.
5. The filling device of claim 4, wherein the slider tube includes one or more crevices in communication with the top-fill opening.
6. The filling device of claim 5, wherein the one or more crevices comprise a channel in a wall of the slider tube.
7. The filling device of claim 5, wherein the one or more crevices are configured to come into communication with the top-fill port.
8. The filling device of claim 1, wherein the over-pressure member comprises a spring.
9. The filling device of claim 8, wherein the spring comprises a coil spring.
10. The filling device of claim 8, further including a finger extending downward from the spring.
11. The filling device of claim 1, wherein the pressure regulator is a pressure relieving regulator.
12. The filling device of claim 1, wherein the weight of the piston, shaft and slider tube is about equal to the pressure drop from the body structure to the tank while filling the cryogenic tank multiplied by the cross-sectional area of the piston shaft.
13. The filling device of claim 1, wherein the upper volume of the cylinder housing is larger than the lower volume of the cylinder housing.
14. The filling device of claim 1, further comprising a second pressure regulator in fluid circuit between the upper volume and the pressure regulator.
15. The filling device of claim 1, further comprising a seal between the piston and the pressure comparison cylinder.
16. The filling device of claim 1, further comprising a seal around the piston shaft configured to prevent fluid from flowing between the pressure comparison cylinder and the body structure.
17. The filling device of claim 1, wherein the over-pressure member comprises a coil spring having a preload that prevents upward movement of the piston until a pressure within the lower volume of the pressure comparison cylinder exceeds a predetermined pressure level.
18. A device for filling a cryogenic tank, comprising: a body structure including: an inlet port for receiving fluid from a delivery device; a top-fill outlet port configured to connect to a top-fill line in communication with a cryogenic tank; a bottom-fill outlet port configured to connect to a bottom-fill line in communication with a cryogenic tank; a slider tube cylinder; a cylinder housing connected to the body structure defining a pressure comparison cylinder having an upper volume and a lower volume, the lower volume in fluid communication with a cryogenic tank; a piston slidably positioned in the pressure comparison cylinder; a piston shaft connected to the piston; a pressure regulator in fluid communication with the upper volume of the pressure comparison cylinder and the slider tube cylinder; a slider tube connected to the piston shaft and slidably positioned within the slider tube cylinder, said slider tube having a top-fill opening configured to direct fluid through the top-fill outlet port and a bottom-fill opening configured to direct fluid through the bottom-fill; and the slider tube including one or more crevices in fluid communication with the top-fill opening.
19. The filing device of claim 17, wherein the one or more crevices comprise a channel in a wall of the slider tube.
20. The filing device of claim 17, wherein the one or more crevices are configured to come into communication with the top-fill port.
21. The filing device of claim 17, further comprising an over-pressure member positioned in the upper volume of the pressure comparison cylinder, the piston contacting the over-pressure member as the piston slides upward in the pressure comparison cylinder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
[0025] An embodiment of the filing device of the disclosure provides a piston that compares a target setpoint pressure with the pressure of the tank being filled with cryogenic fluid and selectively diverts a flow stream to a top-fill and/or a bottom-fill pathway, or portions of flow to each pathway, based on the comparison, thus reducing or eliminating the need for monitoring and manually diverting the flow stream while operating the filling device to deliver cryogenic fluid to the tank.
[0026]
[0027] As an example only, the body structure 18 may be tube-shaped. The body structure includes an inlet port 15 for receiving fluid from a delivery tank (such as the tank of a mobile delivery unit) or an alternative delivery device or system. The body structure also includes a top-fill outlet port 12a that leads to a top-fill line 12 in communication with a cryogenic tank being filled and a bottom-fill outlet port 13a that leads to a bottom-fill line 13 in communication with the cryogenic tank. The body structure 18 defines a slider tube cylinder 19 that slidably receives a slider tube 29. The slider tube 29 is able to slide up and down freely inside the slider tube cylinder 19.
[0028] Although specific detail is not shown in the figures, both the inlet and outlet ports can feature a number of specific fittings. For instance, each port may comprise a removable and reusable seal. Each port may also include a valve or vent. The inlet port 15 is connected to a delivery tank or other delivery device during filling, such as by a flexible hose or insulated piping.
[0029] The cylinder housing 22 defines a pressure comparison cylinder that slidably receives the piston 21. The piston 21 is able to slide up and down freely inside the pressure comparison cylinder. The pressure comparison cylinder includes two separate volume cavities: an upper volume 23 and a lower volume 27. The upper volume 23 is maintained at a predetermined setpoint pressure by the pressure regulator 24, as will be explained below.
[0030] An over-pressure member 32 is located in the pressure comparison cylinder. In the illustrated embodiment, the over-pressure member 32 is located in the upper volume or cavity 23 of the pressure comparison cylinder. In one alternative, for example, the over-pressure member 32 is above the piston 21 and between the piston 21 and the upper wall 34 of the pressure comparison cylinder. The over-pressure member 32 may be any suitable biasing member that biases or pushes the piston 21 away from the upper wall 34 until the upward force on piston 21 overcomes the force(s) of the over-pressure member 32 (i.e. when the device goes into “over-pressure”). In the illustrated embodiment, the over-pressure member 32 is a coil spring having a plurality of coils. Optionally, but not necessarily, the bottom end of the coil spring may include a finger 36 (shown in broken line) that protrudes downward from the coil spring and comes into contact with the piston 21 (
[0031] The coiled spring has a preload and a spring constant that are tuned with a range of tank pressures. The preload is selected so that the piston pushes up against the spring but cannot displace it until there is enough pressure in the bottom chamber. Once there is enough pressure below the piston, a low spring constant allows the piston to move rapidly upward to generate a rapid flow change which will trigger the delivery vehicle to terminate the fill. Thus, as force within the headspace of the tank increases, the preload of the coiled spring holds the piston 21 in place until the pressure in lower volume 27 becomes greater than the preload of the coiled spring and the device goes into over-pressure. The piston 21 then compresses the coiled spring against the upper wall 34 of the pressure comparison cylinder (
[0032] In alternative embodiments, the over-pressure member 32 may be any other suitable biasing member, such as any suitable type spring, bladder, elastic members, etc. that assists in the piston 21 rapidly moving to its top-most position.
[0033] The lower volume 27 is in fluid communication with the headspace of the cryogenic tank being filled via pressure sensing line 28 and therefore is maintained at the cryogenic tank pressure. The piston 21 preferably includes a seal between the piston 21 and the interior surface of the wall of the pressure comparison cylinder defined by cylinder housing 22 eliminating any type of communication or gas exchange between the upper volume 23 and the lower volume 27.
[0034] A piston shaft 30 is connected to the head of piston 21 and the slider tube 29. The piston shaft 30 also preferably includes a seal preventing exchange of fluid between the pressure comparison cylinder defined by cylinder housing 22 and the slider tube cylinder 19 of body structure 18.
[0035] As noted previously, pressure regulator 24, which is preferably a relieving pressure regulator, is used to maintain the pressure in upper volume 23 of the cylinder housing 22 at a generally constant setpoint pressure. Suitable pressure regulators are well known in the art and may include at least a valve that opens based on the pressure setting or setpoint to permit fluid to either enter the upper volume 23 (if the pressure within the upper volume is below the setpoint) or exit the upper volume (if the pressure within the upper volume is above the setpoint). The pressure regulator 24 is connected to the upper volume 23 of the pressure comparison cylinder and the slider tube cylinder 19/inlet port 15 through communication lines 25 and 26/26a, respectively. As shown in
[0036] Piston 21 will move downward when the cryogenic tank pressure (which equals the pressure within lower volume 27) is below the setpoint pressure of regulator 24 and will move upward when cryogenic tank pressure exceeds the setpoint of regulator 24. In the latter instance, excess pressure caused by the displacement of piston 21 upwards is vented from the upper volume 23 to the atmosphere by pressure regulator 24 (via line 25), keeping upper volume 23 generally at constant setpoint pressure. When the pressure within the lower volume 27 (i.e. the cryogenic tank pressure) of the pressure comparison cylinder drops below the setpoint pressure, and thus the pressure within the upper volume 23, piston 21 will lower. As this occurs, the regulator 24 opens and pressurized fluid from the upper portion of slider tube cylinder 19 travels through lines 26 and 25 into the upper volume 23 so that the setpoint pressure may be maintained. When the setpoint pressure is reached within the upper volume 23, and downwards movement of piston 21 ceases, the regulator 24 closes.
[0037] The slider tube cylinder 29 is configured to direct a greater portion of fluid from a flow stream entering inlet port 15 of the device to a cryogenic tank top-fill line 12 through top-fill port 12a (to decrease the cryogenic tank pressure) when a pressure in the lower volume 27 of the pressure comparison cylinder exceeds a pressure setpoint and to direct fluid to a cryogenic tank bottom-fill line 13 through the bottom-fill outlet port 13a (to increase the cryogenic tank pressure) when the pressure in the lower volume 27 is below a pressure setpoint. The slider tube 29 has at least two slots, holes, or other openings 20a, 20b that direct flow of the cryogenic fluid from the inlet 15 to the top-fill outlet port 12a and/or the bottom-fill outlet port 13a, depending on the position of the slider tube 29. Although one slot is shown on each side of the slider tube, the slider tube may include more than two slots/holes. The holes or slots 20a, 20b may be any shape. They may be circular, rectangular, or any other known shape. Slot 20a may be a top-fill opening that comes into communication with top-fill port 12a. Slot 20b may be a bottom-fill opening that comes into communication with bottom-fill port 13a.
[0038] Referring to
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[0041] Although, slots 20a and 20b are shown on opposite sides of the slider tube 29, they may be positioned elsewhere on the slider tube and in a different orientation relative to one another. In one alternative, the slots 20a and 20b may be located in the slider tube 29 or have a configuration such there is fluid flow through both top-fill port 12a and bottom-fill port 13a. As the slider tube 29 moves to gradually close the flow of fluid to one of ports 12a and 13a, flow to the other ports 12a or 13a is gradually opened. Thus, there is a point wherein there is simultaneous flow of fluid out of ports 12a and 13a. Alternatively, the slots 20a and 20b may be located in the slider tube 29 or have a configuration such fluid flows out of only one of the top-fill port 12a or bottom-fill port 13a. The movement of the slider tube 29 closes the flow of fluid to one of ports 12a and 13a before opening fluid flow to the other one of the ports 12a or 13a
[0042] A design element that may be exploited by the fact that the fill pressure (pressure of the fluid entering through inlet port 15) always exceeds tank pressure is the relationship between the cross-sectional area of piston shaft 30 and the weight of the piston-shaft-slider tube assembly. If the pressure drop from the body structure 18 to the cryogenic tank during normal fill operations is known, the weight of the piston-shaft-slider tube assembly may be selected to match the excess upward force on piston 21. Ideally, there is no net force on the piston-shaft slider tube assembly when cryogenic tank pressure exactly equals the setpoint pressure (the pressures in lower volume 27 and upper volume 23, respectively). The downward force on the piston 21=the force of gravity on the piston-shaft-slider tube assembly+(pressure in the upper volume 23×cross sectional area of the pressure comparison cylinder). The upward force on the piston 21=the pressure in lower volume 27×(the cross sectional area of pressure comparison cylinder−the cross-sectional area of piston shaft 30)+(the pressure in body structure 18×the cross-sectional area of the piston shaft 30).
[0043] The weight of the piston-shaft-slider tube assembly is ideally equal to the pressure drop from body structure 18 to the cryogenic tank multiplied by the cross-sectional area of shaft 30. However, it is not necessary (or possible) to have this tuned exactly because the pressure drop from the body structure 18 to the tank depends on the fill rate, which may vary slightly from one mobile delivery vehicle to another depending on vehicle capabilities.
[0044] The filling device 16 of
[0045] As illustrated in
[0046] With reference to
[0047] Referring to
[0048] Referring to
[0049] Turning to
[0050] As mentioned above, slider tube 29, optionally, incudes one or more crevices 48 in communication with slot 20a. Referring to
[0051] As described with reference to
[0052] In the device of
[0053] In the device of
[0054] While the preferred embodiments of the disclosure have been shown and described, it will be apparent to those skilled in the art that changes and modifications may be made therein without departing from the spirit of the disclosure, the scope of which is defined by the following claims.