TWO PNEUMATIC CYLINDER MEDICAL VENTILATOR, SYSTEM AND METHOD

Abstract

A medical ventilator comprising two pistons moving in unison with one another within respective two (a “first” and a “second”) cylinders. During an exhale phase of a breathing cycle, the first cylinder receives pressurized air which causes both pistons to move (upward). In the second cylinder, this creates a negative pressure to extract exhaled air from a patient's lungs. During an inhale phase of the breathing cycle, a weight acting on a link between the two pistons causes both pistons to move in an opposite (downward) direction, whereupon (i) the first piston delivers the pressurized air to the patient and (ii) the second piston vents the exhaled air. The second cylinder may have a larger bore or a larger stroke than the first cylinder, or may comprise multiple (a bank of) smaller cylinders.

Claims

1. Ventilator comprising: a first cylinder having a first piston and a first connecting rod; a second cylinder having a second piston and a second connecting rod; and a link between the two connecting rods so that the two pistons move in unison with one another.

2. The ventilator of claim 1, further comprising: an inlet port on the first cylinder for receiving pressurized gas from a source; an outlet port for delivering pressurized gas to a patient circuit; and an inlet port on the second cylinder for receiving air exhaled by a patient; and an outlet port on the second cylinder for venting the exhaled air.

3. The ventilator of claim 1, further comprising: a combined inlet/outlet port on the first cylinder for receiving pressurized gas from a source and for delivering pressurized gas to a patient circuit; and a combined inlet/outlet port on the second cylinder for receiving air exhaled by a patient and for venting the exhaled air.

4. The ventilator of claim 1, further comprising: a first valve associated with the first cylinder for switching between receiving pressurized gas from a source and delivering pressurized gas to a patient circuit; and a second valve associate with the second cylinder for switching between receiving air exhaled by a patient and venting the exhaled air.

5. The ventilator of claim 1, further comprising: a fixed stop (or reference point) at Tidal Volume=0; and a movable end (or set point) to select a desired Tidal Volume.

6. The ventilator of claim 5, further comprising: a first valve associated with the first cylinder for switching from receiving pressurized gas from a source to delivering pressurized gas to a patient circuit when a limit associated with a desired Tidal Volume is achieved; and a second valve associate with the second cylinder for switching from receiving air exhaled by a patient to venting the exhaled air when a limit associated with zero Tidal volume is achieved.

7. The ventilator of claim 1, wherein: the second cylinder comprises a bank of smaller cylinders (Appendix 3).

8. A method of ventilating a patient, comprising: with the dual cylinder medical ventilator system of claim 1, alternately providing (i) pressurized air to the patient for inhalation and (ii) “negative pressure” to the patient for assisting in removing exhaled air from the patient.

9. Pneumatic cylinder medical ventilator, comprising: a first pneumatic cylinder having a cylindrical wall, a first diameter (ID), a first (top) end, and a second (bottom) end; a first piston disposed in the first cylinder and capable of moving up and down within the first cylinder; a first connecting rod extending from outside the first cylinder, through the top end thereof, and capable of moving the first piston up and down (axially) within the first cylinder in response to a motive force provided by an external instrumentality; wherein a first (upper) portion of the first cylinder is defined as an area (i.e., volume) within the first cylinder, above the first piston; wherein a second (lower) portion of the first cylinder is defined as an area (i.e., volume) within the first cylinder, below the first piston; a second pneumatic cylinder having a cylindrical wall, a second diameter (ID), a second (top) end, and a second (bottom) end; a second piston disposed in the second cylinder and capable of moving up and down within the second cylinder; a second connecting rod extending from outside the second cylinder, through the top end thereof, and capable of moving the second piston up and down (axially) within the second cylinder in response to a motive force provided by an external instrumentality; wherein a second (upper) portion of the second cylinder is defined as an area (i.e., volume) within the second cylinder, above the second piston; wherein a second (lower) portion of the second cylinder is defined as an area (i.e., volume) within the second cylinder, below the second piston; and a link connecting the first and second connecting rods, causing the first and second pistons to move, in unison, when one or the other of the pistons is caused to move by an external force (such as pressurized air).

10. The pneumatic cylinder medical ventilator of claim 9, further comprising: first vent ports disposed in the upper portion of the first cylinder, above the first piston to prevent resistance to piston movement (i.e., due to the air resisting being compressed); second vent ports disposed in the upper portion of the second cylinder, above the second piston to prevent resistance to piston movement (i.e., due to the air resisting being compressed); a first inlet gas port provided in the lower portion of the first cylinder (in the wall, alternatively, in the bottom end) of the first cylinder, below a bottommost (lowermost) position of the first piston; a first outlet gas port, which may be integral with or separate from the first inlet gas port, provided in the lower portion of the first cylinder (in the wall, alternatively, in the bottom end) of the first cylinder, below a bottommost (lowermost) position of the first piston; a second inlet gas port provided in the lower portion of the second cylinder (in the wall, alternatively, in the bottom end) of the second cylinder, below a bottommost (lowermost) position of the second piston; and a second outlet gas port, which may be integral with or separate from the second inlet gas port, provided in the lower portion of the second cylinder (in the wall, alternatively, in the bottom end) of the second cylinder, below a bottommost (lowermost) position of the second piston.

11. The pneumatic cylinder medical ventilator of claim 9, wherein: the first piston comprises a disc-like structure having an outer diameter (OD) corresponding with the diameter (ID) of the first cylinder; and the second piston comprises a disc-like structure having an outer diameter (OD) corresponding with the diameter (ID) of the second cylinder.

12. The pneumatic cylinder medical ventilator of claim 9, further comprising: means for creating an air-tight seal between the first piston and the first cylinder; and means for creating an air-tight seal between the second piston and the second cylinder;

13. The pneumatic cylinder medical ventilator of claim 9, wherein: the second diameter (bore of the second cylinder) is greater than the first diameter (bore of the first cylinder).

14. The pneumatic cylinder medical ventilator of claim 9, wherein: the second piston has a longer stroke than the first piston.

15. The pneumatic cylinder medical ventilator of claim 9, further comprising: a weight disposed on the link to impart a downward force to the first and second pistons.

16. The pneumatic cylinder medical ventilator of claim 9, further comprising: first stops, defining a lower limit for movement of the pistons; second stops limiting the upward motion of the pistons.

17. The pneumatic cylinder medical ventilator of claim 9, further comprising: a first valve associated with the first cylinder; and a second valve associated with the second cylinder.

18. A pneumatic cylinder medical ventilator system comprising: the pneumatic cylinder medical ventilator of claim 9; and a source of pressurized air comprising either (i) a first supply of air (or oxygen), such as may be supplied in a hospital room, such as at a pressure of 50-55 psi, or (ii) a second supply of air (or oxygen), such as may be supplied in a stand-alone tank, such as at a pressure of 200 psi (regulator included).

19. The pneumatic cylinder medical ventilator system of claim 18, further comprising: a first regulator valve, receiving the pressurized air; and a second regulator valve, controlling flow of air out of the first cylinder.

20. The pneumatic cylinder medical ventilator system of claim 18, further comprising: a patient circuit selectively connected to (i) the inlet gas port of the second cylinder (FIG. 2A) and (ii) the outlet gas port of the first cylinder (FIG. 2B).

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0085] Reference will be made in detail to embodiments of the disclosure, non-limiting examples of which may be illustrated in the accompanying drawing figures (FIGs). The figures may generally be in the form of diagrams. Some elements in the figures may be stylized, simplified or exaggerated, others may be omitted, for illustrative clarity.

[0086] Although the invention is generally described in the context of various exemplary embodiments, it should be understood that it is not intended to limit the invention to these particular embodiments, and individual features of various embodiments may be combined with one another. Any text (legends, notes, reference numerals and the like) appearing on the drawings are incorporated by reference herein.

[0087] FIG. 1 is a diagram of a single acting pneumatic cylinder, illustrating some basic principles which may be applied to the invention.

[0088] FIG. 2 is a diagram of a two pneumatic cylinder approach, forming a basis of the invention.

[0089] FIG. 2A is a diagram illustrating the operation of a two pneumatic cylinder ventilator, in the exhale cycle, according to an embodiment of the invention.

[0090] FIG. 2B is a diagram illustrating the operation of a two pneumatic cylinder ventilator, in the inhale cycle, according to an embodiment of the invention.

[0091] FIGS. 3A and 3B show some variations in arranging the two cylinders, according to an embodiment of the invention.

REFERENCE NUMERALS (SOME)

[0092] 100 cylinders (100i=inhale, 100e=exhale) [0093] 104 pistons (104i=inhale, 104e=exhale) [0094] 106 vent ports (106i=inhale, 106e=exhale) [0095] 110 connecting rods (110i=inhale, 110e=exhale) [0096] 120 inlet gas ports (120i=inhale, 120e=exhale) [0097] 122 outlet gas ports (122i=inhale, 122e=exhale) [0098] 200 ventilator (system) [0099] 210 oxygen/air supply [0100] 212 oxygen/air supply [0101] 220 link (arm) [0102] 230 mass (weight) [0103] 310 connecting rod

[0104] There are some additional illustrations in the Appendices (1, 2, 3) provided herewith.

DESCRIPTION

[0105] Various embodiments (or examples) may be described to illustrate teachings of the invention(s), and should be construed as illustrative rather than limiting. It should be understood that it is not intended to limit the invention(s) to these particular embodiments. It should be understood that some individual features of various embodiments may be combined in different ways than shown, with one another. Reference herein to “one embodiment”, “an embodiment”, or similar formulations, may mean that a particular feature, structure, operation, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Some embodiments may not be explicitly designated as such (“an embodiment”).

[0106] One of the difficulties in ventilation is providing the proper volume movement of air in-and-out of the lungs. If too much air is driven in with less being withdrawn, the patient may hyperventilate as CO2 concentration in the lungs accumulate. Conversely, withdrawing more gas than injecting causes oxygen deprivation. Both situation lead to patient discomfort, anxiety, and panic.

[0107] The invention disclosed herein provides a simple method for ensuring that equal volumes of air are injected and withdrawn for each breath. This may seem to be a simple task, but it is not. The reason this task is challenging is that although the same volume of air is required to inflate and deflate the lungs (i.e., no net inflation or deflation is a series of inflate/deflate cycles), the injection (inflation, inhale) portion (phase) of the cycle requires higher pressure in order to inflate the lungs, while lower pressure (vacuum) is required to deflate (exhale) the lungs. Therefore, the air being injected is compressed to provide the required gas flow inward. The gas in the lungs is fully expanded and must be withdrawn (exhaled). Hence, the volume of air under pressure is different than the expanded air volume in the lungs.

[0108] The invention disclosed herein utilizes a set of ‘single-acting pneumatic cylinder’ type devices as replacement for (instead of) traditional inflating and deflating bellows.

[0109] FIG. 1 illustrates an example of a one single acting pneumatic cylinder apparatus 100, a pair of which may be adapted for use with the present invention.

[0110] The apparatus 100 generally comprises: [0111] a pneumatic cylinder 102 having a wall, an inside diameter (ID), and sealed at both of its top (upper) 102a and bottom (lower) 102b ends. Alternatively, the top of the cylinder may be open (not sealed); [0112] a piston 104 capable of moving up and down (as illustrated) within the cylinder; [0113] a connecting rod 110 extending from outside the cylinder, through the top end thereof, and capable of moving the piston up and down (axially) within the cylinder in response to a motive force provided by an external instrumentality (not shown).

[0114] An upper portion 102c of the cylinder may be defined as the area (i.e., volume) within the cylinder, above the piston 104.

[0115] A lower portion 102d of the cylinder may be defined as the area (i.e., volume) within the cylinder, below the piston 104.

[0116] The piston may comprise a simple, flat, disc-like structure having an outer diameter (OD) corresponding with an inside diameter (ID) of the cylinder. The piston may be provided with sealing means for creating a substantially air-tight seal between the piston and cylinder so that the piston can move—i.e., compress or decompress—air within the cylinder in the upper and lower portions thereof. The sealing means may simply comprise a reasonably precise fit between the OD of the piston and the ID of the cylinder (i.e., no separate pieces). Or, separate means such as O-rings may be provided around the circumference of the piston to effect the air-tight seal.

[0117] In response to the connecting rod moving up and down, the piston moves up and down. And, there may be mechanical stops incorporated into the cylinder to limit the piston's up and down movement (aka “stroke”).

[0118] One or more vent ports 106 may be provided in the wall (alternatively, in the top end) of the cylinder, above the piston to prevent resistance to piston movement (i.e., due to the air resisting being compressed). The vent ports may be disposed above a topmost (uppermost) position of the piston.

[0119] An inlet gas port 120 may be provided in the wall (alternatively, in the bottom end) of the cylinder, below a bottommost (lowermost) position of the piston. Similarly, an outlet gas port 122 may be provided in the wall (alternatively, in the bottom end) of the cylinder, below the bottommost (lowermost) position of the piston. The outlet gas port 122 may be integral with the inlet gas port 120 so that a single port may function as both the inlet and outlet gas ports. They are shown separately in some figures for descriptive purposes.

[0120] According to an aspect of the invention, two of these ‘pneumatic cylinder’ type devices (100) may be paired, using the ideal gas law. One of these devices (100) may be used to implement an “inhale phase” (i) of a breathing cycle, and another of these devices (100) may be used to implement an “exhale phase” (e) of the breathing cycle—a single breathing cycle being defined as one inhalation followed by one exhalation (or vice-versa). (The inhale phase of a breathing cycle may be referred to as the “inhale cycle”, and the exhale phase of the breathing cycle may be referred to as the “exhale cycle”.)

[0121] The ideal gas law, also called the general gas equation, is the equation of state of a hypothetical ideal gas. It is a good approximation of the behavior of many gases under many conditions, although it has several limitations. It was first stated by Emile Clapeyron in 1834 as a combination of the empirical Boyle's law, Charles's law, Avogadro's law, and Gay-Lussac's law. The ideal gas law is often written in an empirical form:

PV=nRT

where P, V, and T are the pressure, volume and temperature; n is the amount of substance; and R is the ideal gas constant. The P.sub.iV.sub.i of the ‘Inhale (i) cycle’ and P.sub.eV.sub.e of the ‘Exhale (e) cycle’ can be described as

P.sub.iV.sub.i=n.sub.iR.sub.iT.sub.i

P.sub.eV.sub.e=n.sub.eR.sub.eT.sub.e

[0122] Since the same amount of substance/gas is injected and withdrawn n.sub.e=n.sub.i; since the gas is the same R.sub.i=R.sub.e; and temperature may be assumed to be the same for each cycle T.sub.i=T.sub.e. (The difference between Ti and Te is negligible.) Therefore,

P.sub.iV.sub.i=P.sub.eV.sub.e

[0123] Vi and Ve represent the volumes of two cylinders. Vi represents the volume of gas to be injected into the lungs (inhale phase) and Ve represent the volume of gas extracted from the lungs. Post exhale, the pressure of the air withdrawn from the lungs is at atmospheric pressure (14.696 psi, at sea level). The volumes and pressures which would provide equal volume of gas for each cycle (i.e., for the inhale and exhale phases of the overall breathing cycle) should be identified.

[0124] FIG. 2 shows two pneumatic cylinders (apparatuses), each of which may be of the type described with respect to FIG. 1—namely, one cylinder 100i may be used for the inhale (i) phase of a breathing cycle, and the other cylinder 100e may be used for the exhale (e) phase of a breathing cycle.

[0125] Generally, elements of FIG. 1, such as the cylinder 100 may be used for each of the two cylinders 100i and 100e disclosed and described with respect to FIGS. 2A, 2B, et seq., and other elements may also have “i” and “e” suffixes to indicate which of the two (or “dual”) cylinders they are associated with. For example piston 104 becomes piston 104i in cylinder 100i, and piston 104 becomes piston 104e in cylinder 100e.

[0126] The cylinder 100i may be designated as the “first” cylinder, and the cylinder 100e may be designated as the “second” cylinder. The first cylinder 100i may have a smaller diameter than the second cylinder 100e. For example, the diameter (Di) of the first cylinder 100i may be 1.5″ (3.75 cm), and the diameter (De) of the second cylinder 100e may be 3″ (7.5 cm).

[0127] For a typical round cylinder, the volume may be calculated by the stroke length (L) times the area (A) of the cylinder bore (piston), i.e. V=LA

P.sub.iL.sub.iA.sub.i=P.sub.eL.sub.eA.sub.e

[0128] If L.sub.i=Le, then . . .

P.sub.iA.sub.i=P.sub.eA.sub.e

[0129] Assuming a round (and flat-top) piston, surface area A=πr.sup.2=π(D/2).sup.2, where r=piston radius and D=piston diameter. Therefore, Pi in terms piston diameter,

[00001]$\mathrm{Pi}=\frac{\mathrm{PeAe}}{Ai}$$\mathrm{Pi}=\mathrm{Pe}\frac{\pi r_e^2}{\pi r_i^2}=\mathrm{Pe}\frac{D_e^2}{D_i^2}$

[0130] Thus, given that Pe is a constant, this characteristic expression represents combinations of two cylinder diameters where one cylinder (i=inhale cycle) would deliver a preset volume of pressurized air while the second would withdraw (e=exhale cycle) the same volume of gas at 1 atmosphere, for any equal stroke length. The diameter (volume) of the cylinder holding the pressurized gas will always be smaller than the cylinder withdrawing. The stroke length or rod travel distance represents a set Tidal Volume.

[0131] If the rods of these two cylinders are linked (connected) with one another (see dashed line “link” in FIG. 2), the exhale and inhale cycles (phases) may be generated as follows, referring to FIGS. 2A and 2B, respectively.

[0132] It bears mention that the illustrative breathing cycle described herein may be presented as (i) and exhale phase followed by (ii) an inhale phase. This is a matter of convenience for describing the principles involved, it being understood that a give breathing cycle ordinarily may start with an inhale phase followed by an exhale phase, and so on.

[0133] FIG. 2A shows an apparatus (or system) 200, having two cylinders 100i and 100e, such as were described with respect to FIG. 2, performing an exhale phase of a breathing cycle. FIG. 2B shows the apparatus (or system) 200 performing an inhale phase of a breathing cycle.

[0134] FIG. 2A (exhale phase) also shows: [0135] a supply 210 of air (or oxygen), such as may be supplied in a hospital room, such as at a pressure of 50-55 psi [0136] alternatively, or additionally, another supply 212 of air (or oxygen), such as may be supplied in a stand-alone tank, such as at a pressure of 2000 psi (regulator included) [0137] a pressure regulator 214, receives pressurized air (or oxygen) from the one or the other of the supplies 210 and 212, and provides the air (or oxygen) to the inlet gas port (120) of the cylinder 100i. [0138] The outlet gas port 122 of the cylinder 100i is closed, as indicated by “X”. [0139] The outlet gas port 122 of the cylinder 100e is also shown as being closed, as indicated by “X”.

[0140] With regard to the pressure regulator 214 shown in FIGS. 2A and 2B, and associated with the inlet port of the cylinder 100i, it should be understood that in conjunction with the pressure regulator 214, such as between the pressure regulator and the cylinder 100i, there should be a flow valve to control inflation rate, as is indicated in the illustrations in the Appendix 1 at Pages 1 and 2.

[0141] Similarly, with regard to the pressure regulator 216 shown in FIG. 2B, discussed below and associated with the outlet port of the cylinder 100i, it should be understood that in conjunction with the pressure regulator 216, such as between the pressure regulator and the cylinder 100i, there should be a flow valve to control inflation rate, as is indicated in the illustrations in the Appendix 1 at Pages 3 and 4.

[0142] It is important to control both pressure and flow. Two separate elements may be used, as discussed above, or a combined pressure/flow regulator may be used for the elements 214 and 216.

[0143] Recall that the inlet gas port (120) and outlet gas port (122) for a given cylinder may be a single port, not the two ports that are illustrated, two separate (inlet and outlet) ports being shown separately in the diagrams to illustrate their function at a given phase of the overall breathing cycle. Having a single port in a cylinder performing two (inlet and outlet) functions is clearly shown in Appendix 1 which shows each cylinder as having only a single port and a valve for controlling the desired function of the respective cylinder and port at a given phase of the breathing cycle.

[0144] FIG. 2A (exhale phase) also shows: [0145] a patient's lungs connected (in fluid communication with)—via appropriate conventional tubing, mask, etc. (222 not shown in any detail, aka “patient circuit”)—to the inlet gas port 120e of the cylinder 100e.

[0146] FIG. 2B (inhale phase) shows many of the elements of FIG. 2A, and also shows: [0147] patient's lungs connected (in fluid communication with)—via the appropriate conventional tubing, mask, etc. (222)—to the outlet gas port (120) of the cylinder 100i, via a pressure regulator 216. This regulator 216 controls the flow of air from (out of) the cylinder 100i. [0148] The inlet gas port 120i of the cylinder 100i is closed, as indicated by “X”. [0149] The inlet gas port 120e of the cylinder 100e is also shown as being closed, as indicated by “X”.

[0150] FIGS. 2A and 2B also show a mechanical link (or arm) 220 (compare “link” in FIG. 2) connecting the rods (110) of the two cylinders 100i and 100e together so that they operate in unison with one another. Typically, the pistons (104) in the two cylinders (100) may move up and down the same amount as one another, and simultaneously with one another.

[0151] A weight (mass) 230 may be disposed on the link 220 to provide a constant downward (restoring) force on the arm 220, hence on the pistons (104) of the two cylinders. A typical mass for the weight may be 35 pounds (16 kg). In lieu of a weight, a spring (air or mechanical) could be incorporated into the design to provide a similar downward force on the two pistons.

[0152] FIG. 3A shows that, alternatively, the second cylinder 110e could be disposed vertically above the first cylinder 110i. The two cylinders could share the same connecting rod 310 (compare 110). The rod could enter the top of the first cylinder 100i (as described before), and enter the bottom of the second cylinder 100e (contrary to before, where a rod also entered the top of the second cylinder. A separate link (220) is not shown.

[0153] Alternatively, the two cylinders could be oriented horizontally, to the left and right of each other. In either case, the two cylinders would be in line (e.g., coaxial with) one another. A weight (230) is not shown, other means such as springs may be provided for providing the restoring force on the pistons.

[0154] The size (particularly the bore) of the two cylinders may be different than one another, in which case the stroke (axial movement) of the two pistons may be the same as one another, but the resulting volume of air moved by the two cylinders would be different than one another. Also, note that when the “rod side” volume of the cylinder is utilized (such as in the cylinder 100e), the rod area is subtracted from the piston area to determine the net piston area used in calculating volume.

[0155] FIG. 3B shows that appropriate linkage could be incorporated into the link 220 so that the piston of one cylinder can be caused to move a different “ratiometric” amount than the piston of the other cylinder. For example, the link (220) could have a pivot located near its middle (such as halfway between the two cylinders), and one of the cylinders could be inverted with respect to the other, to achieve a desired ratio. Gears and the like could also be incorporated to achieve the desired ratio. The result is that one cylinder may have a longer stroke than the other cylinder. This may allow for the two cylinders to have the same bore (ID) as one another, while achieving a similar result that is obtained by having one cylinder (100e) having a larger bore than the other cylinder (100i).

Operation of the System

[0156] A patient's overall breathing cycle may comprise an exhaust phase (or exhaust cycle) and an inhale phase (or inhale cycle). Or vice-versa. A methodology for ventilating a patient will now be described, with respect to FIGS. 2A, 2B.

Exhale Cycle

[0157] Referring to FIG. 2A, during an exhale cycle, pressurized gas (pressure=Pi) is provided from one or the other of the pressure sources 210/212 into the smaller diameter cylinder 100i. The gas pressure (Pi) causes the piston 104i in the cylinder 100i to urge (push, move) the rod 110i upward which, via the ink 220 will pull the piston 104e in the cylinder 100e upward via its connecting rod 110e.

[0158] As the piston 104e in the cylinder 100e moves upward, a negative pressure (‘vacuum’) is created in the lower portion (102d) of the cylinder 100e. This pressure will be lower than atmospheric pressure (Pe=14.696 PSI) thereby withdrawing (sucking, extracting) gas from the patient's lungs.

[0159] The gas pressure (Pi) times the surface area of the piston 104i in the cylinder 100i generates an upward (as viewed) force which will move the link 220, pistons 104i, 104e and weight 230 upward. (This may be referred to as the “upward cycle”.) Gas flow (Pi) from the pressurized gas sources 210 and/or 212 may be terminated when the pistons 104i and 104e reach the top of their stroke. The length of the upward stroke (in conjunction with piston surface areas) may be adjusted to establish a given, desired Tidal Volume (TV).

[0160] Upward motion of the pistons may be limited by a simple adjustable mechanical stop 240i or 240e incorporated into either one or both of the cylinders 100i, 100e, respectively. The stops 240i and 240e may simply be set screws extending through the top ends of the respective cylinders 100i and 100e. Alternatively, and perhaps more preferably, stops (shown and described hereinbelow in the Appendix 1 document) for limiting both upward and downward motion of the pistons may be positioned to act upon and limit movement (up and down) of the arm 220 connected to the two connecting rods 110i and 110e.

[0161] During the “exhale cycle” represented in FIG. 2A, the inlet gas port 120i of the cylinder 100i is open, the outlet gas port 122i is closed (X). Recall (from above) that the outlet gas port 122 may be integral with the inlet gas port 120 so that a single port may function as both the inlet and outlet gas ports. If the two ports are realized separately, the exhaust port would need to be closed, such as with a solenoid.

[0162] Also, during the exhale cycle, the inlet gas port 120e of the cylinder 100e is open, to pull air from the patient's lungs 220, and the outlet gas port 122e is closed (X).

Inhale Cycle

[0163] With reference to FIG. 2B, the inhale cycle (i.e., inhale phase of the overall breathing cycle) commences, with or without a delay (Td), after completion of the exhaust cycle.

[0164] It bears mention that the order (sequence) of the inhale and exhale cycles may, of course, be reversed, depending on one's point of view. However, the breathing cycle is appropriately presented as exhale first, then inhale, due to the exhale cycle being initiated first, upon the application of pressurized gas (Pi) to the cylinder 100i, as discussed above with respect to FIG. 2A—hence the sequence of exhale/inhale/exhale/inhale, etc, described herein.

[0165] During the inhale cycle, delivery of pressurized gas (Pi) to the cylinder 100i stops (ceases), if it has not already been turned off, and pressurized gas which was “stored” (accumulated) in the cylinder 100i flows out of the pressurized cylinder 100i, through the exhaust gas port 122i, and though a pressure regulator 216 into the patient's lungs. (Appendix 1 shows the switching valves that control the flow into the breathing circuitry to switch between the inhale and exhale cycles.)

[0166] The weight 230 on top of the link 220 utilizes gravity to keep the piston 104i moving downward to maintain pressure in the cylinder 100i. The piston 104e will also move downward, since it is linked to the piston 104i. (This may be referred to as the “downward cycle”.) During this phase, [0167] the inlet port 120i is closed (X) [0168] the outlet port 122i is open, delivering gas (air) to the patient [0169] the inlet port 120e may be closed (X) [0170] the outlet port 122e may be open, and as the piston 104e moves downward, the patient's previously expelled gas in the cylinder 100e may be expelled into the atmosphere (such as through a suitable filter to remove contaminants, or into or a suitable container).

[0171] In lieu of a weight, an arrangement of springs and the like may be used to maintain the desired downward force on the pistons. The force need not be constant, rather it may have a “profile” (force v distance).

The Cycle(s), Tidal Volumes, and Some Other “Details”

[0172] Using the dual cylinder medical ventilator system described above, a method of ventilating a patient may comprise alternately providing pressurized air to the patient for inhalation and assisting in removing exhaled air from the patient. Or vice-versa (exhale, then inhale).

[0173] The Exhale Cycle may resume (with or without a designated delay) once the downward stroke of the Inhale Cycle is completed, and both cylinders are empty. The downward stroke length may be preset with a movable stop, similar to the upward stroke stop 240, but in the bottom end of the cylinder(s), that can be adjusted to accommodate the patient's Tidal Volume.

[0174] In the examples set forth herein, the following “standard” exemplary cylinder bores may be utilized. [0175] If, for example, a 3″ (7.5 cm) bore (ID) cylinder is selected for the (larger diameter) “exhale” cylinder 100e then the piston area is 7.068 in.sup.2. If an 800 ml (48.819 in.sup.3) tidal volume is required, then the stroke length could be set to 6.91″ (48.819 in.sup.3/7.068 in.sup.2). [0176] If, for example, a 1.5″ (3.75 cm) bore (ID) cylinder is selected for the (smaller diameter) “inhale” cylinder 100i, then the piston area is 1.767 in.sup.2.

[0177] The results indicate that when the input pressure (Pi) is equal to 58.784 PSI (or 44 PSIG) utilizing the 3″ and 1.5″ bore diameter cylinder set, then any linear stroke when the rods are connected will guarantee that the Tidal Volume to be equal in the inhale and exhale cycles. [0178] PSI (pounds per square inch) refers to the amount of pressure (force) exerted on an object having a surface area of one square inch. PSIG (pounds per square inch, gauge) is a unit of pressure relative to the surrounding atmospheric pressure, and the “G” in PSIG means that it is a relative measurement. (Atmospheric pressure is ˜14.7 psi. Hence 58.7 psi would correspond with 44 psig.)

[0179] Furthermore, when 44 PSIG is delivered to the 1.5″ diameter cylinder 100i, it is able to lift a total maximum weight of 77.9 lbs (44 psi×1.767 in.sup.2). This lifting force will act upon the piston 104i, the rod 110i, the link 220, the rod 110e and the piston 104e, plus the added weight 220, plus frictional forces in the system. The net weight on the downward cycle (FIG. 2B) translates to pressure in the small cylinder that is able to maintain sufficient flow (inhale) into the lungs.

[0180] In this example, ideal or custom diameter cylinders are selected. Again, if a 3″ bore cylinder is selected for the exhale cylinder 1002, then the piston area is 7.068 in.sup.2. If an 800 ml (48.819 in.sup.3) tidal volume is required, then the stroke length could be set to 6.91″ (48.819 in.sup.3/7.068 in.sup.2). However, knowing that 50 PSIG is available at the hospital connection, it may be advantageous to optimize the diameter (ID) of the smaller inhale cylinder 100i.

[0181] Using the characteristic equation by solving for Di,

[00002]$\mathrm{Di}=\sqrt{\frac{{\mathrm{PeDe}}^2}{\mathrm{Pi}}}=\sqrt{\frac{14.696*3^2}{50+14.696}}={1.43}^{″}$

[0182] Therefore, because the pressure (Pi) supplied to the system 200 is larger than in the previous example, for the same stroke length, the diameter may be decreased slightly to reflect the reduced volume required. However, at 50 PSIG and a diameter of 1.43″ (piston area ˜1.6 in.sup.2) the upward force is 80 lbs.

[0183] There has thus been shown and described, a dual (two) cylinder medical ventilator, system and method that is simple, mechanical (no electronics required), very portable, inexpensive, effective and easy to operate.

APPENDIX 1

[0184] Appended hereto and forming a portion of the disclosure hereof is a document entitled “Control Methodology”, 5 pages, which shows in greater detail the operation of the two piston ventilator disclosed herein.

[0185] Some elements (components) which may not have been mentioned above (FIGS. 2, 2A, 2B), or which were only briefly and broadly described, may be shown in greater detail in this document. For example, [0186] a fixed end stop disposed below the link (220) to limit downward motion of the pistons, at Tidal Volume=0 [0187] an adjustable (movable) end stop disposed above the link (220) to limit upward motion of the pistons, at a desired Tidal Volume, such as up to 200 ml, 400 ml, 500 ml, or 600 ml. (This replaces the end stops 240i and 240e described hereinabove.)

Page 1 (Exhalation Initiation)

[0188] This page shows: [0189] a first (left, as viewed) cylinder corresponding with the previously described cylinder 100i [0190] a second (right, as viewed) cylinder corresponding with the previously described cylinder 100e [0191] the left cylinder may have a smaller diameter than the right cylinder, as described hereinabove [0192] a 50 psi source (compare 210, 212) of pressurized air [0193] a flow regulator (compare 214) [0194] a link (compare 220) disposed between the two cylinders to cause their pistons (104) to move up and down in unison with one another [0195] a weight (compare 230) exerting a downward force on the link, such as described hereinabove [0196] a fixed end stop disposed below the link to limit downward motion of the link and associated pistons [0197] a movable end stop disposed above the link to limit upward motion of the link and associated pistons [0198] a Tidal Volume Scale is shown (in hundreds of milliliters) which, in conjunction the with moveable end stop may be used to set the desired Tidal Volume for a given patient. [0199] a first valve, such as a spool valve, is associated with the left cylinder, and is by design balanced under pressure and therefore remains “open” or “closed” depending on the spool's mechanical position [0200] a second valve such as a spool valve, is associated with the right cylinder, and is by design balanced under pressure and therefore remains “open” or “closed” depending on the spool's mechanical position [0201] these two valves were not shown in the FIG. 2 descriptions of the apparatus [0202] each valve is shown twice in the diagram, once positioned near the respective cylinder with which it is associated to explain the air flow in or out of the cylinder, and once on the link to illustrate how the valve may be operated (open or closed) depending upon the position of the link. [0203] For example, in use, as pressurized air is being delivered to the first cylinder (100i), the two valves disposed on the link will bump against the fixed end stop at Tidal Volume Zero to initiate pressurized gas flow to the small cylinder (100i), initiating its upward movement, thereby pulling the large cylinder (100e) upward and generating a negative pressure to remove the CO2 (oxygen depleted air) from the lungs [0204] Flow of pressurized air is shown (curved arrow) into the inlet port 120i of the cylinder 100i [0205] Flow of air from the patient's lungs is shown (curved arrow) into the inlet port 120e of the cylinder 100e

[0206] It bears mention here that the first part (phase) of the breathing cycle likely to be initiated by the apparatus would be the exhale phase. This may be attributed to a “start” situation, before pressure is provided, where the two pistons fall to the bottom of their travel, due to the weight (230) and air escaping into the environment. When pressure is applied, the pistons start to move upward, and the exhalation phase (pages 1, 2 of the Appendix) starts. At the end of the exhalation phase, the valves contact the movable end stop (set at the desired Tidal Volume), and the inhalation phase (pages 3, 4 of the Appendix) of the breathing cycle begins as the pistons commence their downward travel. Hence, the descriptions of the breathing cycle set forth herein being “exhale, then inhale” (rather than “inhale, then exhale”).

Page 2 (Exhalation Step)

[0207] This page shows the same elements (components) that were shown on Page 1, and illustrates what happens during the exhalation phase of the breathing cycle.

[0208] A duration of the Exhalation Step (compare FIG. 2A) may be set (by the physician) by setting the flow regulator (214) to adjust the fill rate of the small cylinder (100i).

[0209] The images in Appendix 1 are more detailed in some respects than in FIGS. 2A/B, and include a flow regulator which is separate from the pressure regulator (214) and is set to a fixed pressure due to cylinder size selection. A flow regulator controls the inflation rate of the cylinder and therefore the exhale duration cycle. Also a separate flow regulator may be disposed in the circuit after the pressure regulator (216).

[0210] At a common “default” setting of 12 breaths per minute (bpm), the duration of a breathing cycle is about 5 seconds. Exhalation is about 1-2 seconds of the 5 second duration. Inhalation is about 3-4 seconds of the breathing cycle.

[0211] The illustration on Page 2 shows that the link (220) has moved upward towards the movable end stop to a position corresponding with approximately 400 ml Tidal Volume.

[0212] This represents the end of the exhalation phase of the breathing cycle.

Page 3 (Inhalation Initiation)

[0213] This page shows the same elements (components) that were shown on Page 1.

[0214] This page additionally shows [0215] a filter (P100)

[0216] The illustration on Page 3 shows that the rod (220) has (at the end of the exhalation phase) moved upward to the movable (adjustable) end stop to a position corresponding with approximately 450 ml Tidal Volume, whereupon [0217] the link (and valves) stops [0218] the valves are operated (switched); [0219] the weight (230) starts to force the link (220) and pistons (104i, 104e) downward; and [0220] the inhalation phase of the breathing cycle begins.

[0221] More particularly, when the link (220) and the valves reach the movable (adjustable) end stop, the following things happen: [0222] the small cylinder (100i) valve switches over from (i) providing pressurized air from the source (210, 212) to the small cylinder (100i) to (ii) communicating air in the lower portion (102d) of the cylinder (100i) to the patients lungs, optionally through a flow regulator (as shown). The air pressure being delivered to the patient may be regulated to 0.5-1.0 psi. (One regulator controls the inlet gas pressure to the cylinder inflation pressure, another regulator limits the cylinder inflation pressure down to the lung inhalation pressure. [0223] the large cylinder (100e) valve switches over from (i) communicating air from the patient's lungs to the bottom portion (102d) of the large cylinder (100e) to (ii) expelling air to the environment, optionally through a filter; and [0224] the inhalation phase of the breathing cycle will commence, as illustrated at pages 3, 4 of the Appendix.

[0225] Before going further, it is worth noting that the following adjustments may be made (by the physician): [0226] the desired Tidal Volume has been set by adjusting the movable end stop; and [0227] the flow regulator that sets the inflation rate of the small cylinder at inlet 120i; and [0228] the pressure regular (216) and flow regulator at output of 122i.

[0229] The illustration at page 3 of the Appendix shows: [0230] flow (curved arrow) of previously pressurized air out of the outlet port (122i) of the small cylinder (100i) [0231] flow (curved arrow) of air which was extracted from the patient's lungs, out of the outlet port (122e) of the cylinder (100e), through a filter (P100) and into the environment.

[0232] Recall that each cylinder 100i and 100e may have a single port acting as its inlet and outlet gas ports. In other words: [0233] the inlet port 120i and the outlet port 122i of the cylinder 100i may be implemented as a single port [0234] the inlet port 120e and the outlet port 122e of the cylinder 100e may be implemented as a single port

[0235] In this inhalation phase of the breathing cycle, the two valves bump against the Movable End Stop, and they both open, resulting in the following: [0236] With the weight 230 acting upon the link 220, this causes the pistons 104i and 104e in the cylinders 100i and 100e, respectively, to move downward which (with respect to the cylinder 100i) allows for and initiates the release (arrow) of a volume of previously pressurized gas out of the cylinder 100i, through a flow regulator (216), into the patient's lungs. [0237] The piston 104e in the cylinder 100e also moves downward, and CO2 gas (previously gathered exhaled, de-oxygenated air) in the large cylinder 100e is pushed out (arrow) and vented in the environment through a particulate filter (P100).

Page 4 (Inhalation Step)

[0238] This page shows the same elements (components) that were shown on Page 1.

[0239] This page shows that the link (220) has begun to move downward, away from the movable end stop and towards the fixed end stop.

[0240] As mentioned before, at a common “default” setting of 12 breaths per minute, the duration of a breathing cycle is about 5 seconds. Exhalation is about 1-2 seconds of the 5 second duration. Inhalation is about 3-4 seconds of the breathing cycle.

[0241] The end of the inhalation phase of the breathing cycle is demarked by the link (220) reaching the fixed end stop, at which point the following things happen: [0242] the small cylinder (100i) valve switches over from (ii) communicating air in the lower portion (102d) of the cylinder (100i) to the patients lungs to (i) providing pressurized air from the source (210, 212) to the small cylinder (100i) [0243] the large cylinder (100e) valve switches over from (ii) expelling air to the environment, optionally through a filter to (i) communicating air from the patient's lungs to the bottom portion (102d) of the large cylinder (100e) to; and [0244] the exhalation phase of the breathing cycle will commence, as illustrated at pages 1, 2 of the Appendix.

[0245] The duration of the Inhalation Step is set by the Tidal Volume, plus the pressure and flow regulators that reside on the tubing going into the lungs.

[0246] There has thus been described, in the text above as may be illustrated by the descriptions on pages 1-4 of the Appendix, an apparatus, system and method for assisting a patient to breathe by [0247] (Pages 1-2) extracting used air from the patient's lungs during an Exhale Step (or exhale phase of an overall breathing cycle) [0248] (Pages 3-4) providing pressurized air to the patient's lungs during an Inhale Step (or inhale phase of an overall breathing cycle)

[0249] Notably, the system may operate substantially entirely mechanically, without electronics.

[0250] The system basically comprises: [0251] two pistons, a piston 104i in a smaller cylinder 100i and a piston 104e in a larger cylinder 100e; [0252] a link 220 which will ensure that the two pistons move up and down in unison with one another; [0253] a source of pressurized air; [0254] two valves, one per cylinder; and [0255] two flow regulators, one servicing the inlet port (exhalation phase; pages 1-2) and one servicing the outlet port (inhalation phase pages 3-4) of the pressurized cylinder.

[0256] A weight 230 is disposed on the link to provide a downward (restoring) force upon the pistons.

[0257] Mechanical stops establishing limits for upward and downward movement of the pistons, and setting the desired Tidal Volume.

[0258] The two valves were described and illustrated as being mounted on the link (220), which is moving up and down. Assuming (reasonably) that the pressurized air source, cylinders and patient circuit are “fixed” (not moving), some flexible tubing may be required between the valves and their respective cylinders. This may introduce a “weak link” into the system, the tubing being flexed incessantly and repeatedly, such as at 12 cycles per minute, or 17280 times per day. And, a single patient's time “on the ventilator” is typically measured in days (plural)! For 5 days of treatment, approximately one hundred thousand flexures of the tubing (and associated fittings) may occur. Although flexible tubing is regularly utilized for breathing air circuits and may be required to be changed between patients, it may be advantageous to eliminate the tube and fitting movements.

Page 5

[0259] This page illustrates an alternative to moving the valves relative to the cylinders. In this arrangement, the valves remain in a fixed position—i.e., they do not need to move relative to the supply, the pistons, the patient circuit, etc.

[0260] In this “embodiment”, the Spool Valves are fixed with respect to the cylinders, rather than being mounted to the link (220).

[0261] The Tidal Volume Scale linkage may be adjustable with respect to the link (220). The valves may be bumped against the Cylinder Rods Linkage (defined as Tidal Volume=0 when cylinders are empty) to initiate pressurized gas flow to the small cylinder 100i. The Tidal Volume Setting based on the Tidal Volume Scale determines the distance the rods move upward. Once the Tidal Volume Scale bumps the valves, the desired Tidal Volume is reached. The Spool Valves reverse direction and downward movement is initiated.

APPENDIX 2

[0262] Appended hereto and forming a portion of the disclosure hereof is a document entitled “Alternate Embodiment” which shows some alternate embodiments, as follows

[0263] Page 1 shows an alternate embodiment where weight (230) placement reduces (lowers) the center of gravity. Note that the connecting rods are disposed in the operative parts of the cylinder, below their respective pistons. Hence, as mentioned with respect to FIG. 3A (concerning the “inverted” cylinder 100e), when the rod side volume of the cylinder is utilized the rod area must be subtracted from the piston area when calculating net area and volume.

[0264] Note also that a complete ventilator apparatus is shown on the left-hand side of the illustration. Here, the size difference between the two cylinders is apparent. And the weights are shown disposed below the link.

[0265] Page 2 shows an alternate embodiment similar to that shown in FIG. 3A, with one cylinder disposed in-line with and above (or below) the other. A cylinder rod linkage (link 220) is shown “connecting” the two (or common single) connecting rods.

[0266] Page 3 shows an alternate embodiment similar to that shown in FIG. 3A, with one cylinder disposed in-line with and above (or below) the other. In contrast with the embodiment shown at Page 2 (and many of the other embodiments described herein, in the Page 3 embodiment, rather than the connecting rods(s) moving and being connected with one another by a link (and the cylinders are fixed), in this embodiment it is the cylinders that move and the connecting rods that are fixed. And, in this case, the link (compare 220) connects the two cylinders together (rather than connecting the rods together) to move in unison with one another.

[0267] Page 4 shows some alternate embodiments where a single or dual double-ended cylinders (these double-ended cylinders push one object while pulling another) simplify the mounting of weights to a coaxial design which simplifies mechanics; plus provides additional means for attaching the Tidal Volume adjustment.

Some Final Comments

[0268] There has been described, hereinabove, a dual cylinder ventilator apparatus that is substantially entirely mechanical, including (i) the two cylinders, and (ii) the control mechanism (e.g., mechanical stops, etc.).

[0269] In the embodiment(s) described above, typically the small cylinder has a small connecting rod, and the large cylinder has a large connecting rod. Alternatively, the small cylinder could have a large connecting rod, and the large cylinder could have a small connecting rod.

[0270] In yet another embodiment (not shown), rather than having a single cylinder on each of the inhale and exhale sides, a plurality of cylinders may be used for either or both of the inhale and exhale sides to accommodate tight spaces or other restrictions as long as the sum of their respective areas (Ai and/or Ae) complies with the relationship Pi Ai=Pe Ae.

APPENDIX 3

[0271] This shows an embodiment which may use disposable syringes as the cylinders. The Inhale cylinder may be a single syringe. The Exhaust cylinder may comprise a plurality (four shown) of syringes. In other words, a larger displacement cylinder (such as the exhaust cylinder) may have a larger bore (diameter), a larger stroke, or may comprise a bank of two or more smaller cylinders.

[0272] Appendix 3 illustrates what may be considered to be a disposable device, using one 300 cc syringe for inhale and four additional 300 cc syringes for exhale. The exhale syringes (bank of cylinders) may be disposed around the single inhale syringe (cylinder). The “numbers2 work out very well with supply pressure set to 44 psi (for the specific 300 cc syringes), but may change with another supplier's syringes as the piston size may be different. Ideally, the syringes, tubing, pressure and flow regulators, as well as the valves can all be made to be single use. The structure for holding the syringes and weights can be the only non-disposable items.

Controls, Etc.

[0273] It is possible, and within the scope of the invention, to implement the controls with electronics, such as with appropriate sensors, solenoids, actuators, and the like. And, once the control mechanism is electronic, it can readily be computer-controlled. It is also possible to control the movement of the pistons with mechanical means such as actuators.

[0274] With the addition of another valve(s), pressurized air could be used to push down one (or both) of the pistons, instead of using a weight (or to reduce the mass of the weight). However, if running on oxygen only, then the gas is wasted to perform work that gravity can do. If that is not a consideration (such as if air, rather than oxygen is being used), then the weights can be eliminated.

[0275] The operation of the system may have been described with a sequence of exhale, inhale . . . (exhale first, rather than inhale first). Usually ventilators are powered up prior to connecting to the breathing circuit, so the cycle initiation is not critical. Due to the weights, our cycle starts with exhale, but if gas is used for the down cycle then we can start with inhale. In other words, using compressed gas (maybe a secondary cheap air compressor source so Oxygen is not wasted) as a compression force to replace (or augment) the weights.

[0276] Several ventilator designs may be found at:

[0277] https://www.businesswire.com/news/home/20200507005278/en/CoVent-19-Challenge-Attracts-200-Ventilator-Design-Submissions

[0278] (CoVent-19 Challenge Attracts More Than 200 Ventilator Design Submissions as 7 Teams Build Working Prototypes in Finalist Round)

[0279] Some general information about ventilators may be found at:

[0280] https://www.youtube.com/watch?v=7vLPefHYWpY

[0281] (A Guide To Designing Low-Cost Ventilators for COVID-19)

[0282] Here is a ‘pneumatic’ ventilator device:

[0283] https://www.youtube.com/watch?v=tfpG_ZUk1H0

[0284] (Helix Portable Ventilator—Adult or Paediatric)

[0285] See also:

[0286] https://www.youtube.com/watch?v=gk_Qf-JAL84

[0287] (Mechanical Ventilation Explained—Ventilator Settings & Modes (Respiratory Failure))

[0288] While the invention(s) may have been described with respect to a limited number of embodiments, these should not be construed as limitations on the scope of the invention(s), but rather as examples of some of the embodiments of the invention(s). Those skilled in the art may envision other possible variations, modifications, and implementations that are also within the scope of the invention(s), and claims, based on the disclosure(s) set forth herein.