Magnetic Systems And Methods For Oxygen Separation And Purification From Fluids
20210339266 · 2021-11-04
Assignee
Inventors
Cpc classification
B03C2201/24
PERFORMING OPERATIONS; TRANSPORTING
F25J3/04636
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B03C2201/18
PERFORMING OPERATIONS; TRANSPORTING
B03C1/288
PERFORMING OPERATIONS; TRANSPORTING
B01D19/0073
PERFORMING OPERATIONS; TRANSPORTING
B03C2201/16
PERFORMING OPERATIONS; TRANSPORTING
B03C2201/22
PERFORMING OPERATIONS; TRANSPORTING
International classification
B03C1/033
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Magnetic systems and methods for oxygen separation and purification from fluids utilizing the paramagnetic properties of oxygen. A magnetic field gradient is established in a tube having a first end in flow communication with a source of a fluid containing oxygen. The fluid is flowed through the tube. The magnetic field gradient causes oxygen to be enriched in the fluid on a first interior side of the tube as compared to a second interior side of the tube. For a fluid like air having oxygen, a paramagnetic substance, and other, e.g., diamagnetic, components like nitrogen, argon, carbon dioxide and water vapor, the technology of the disclosure effectively separates oxygen molecules from the other components in magnetic field gradients of sufficient magnitude.
Claims
1. A system for extracting oxygen from a fluid, comprising: one or more tubes defining a fluid flow path; one or more magnets positioned proximal the one or more tubes to establish a magnetic field gradient in the fluid flow path; a flow divider positioned inside a portion of the one or more tubes proximal a downstream end of the one or more tubes, wherein a magnetic field gradient established inside the one or more tubes by the one or more magnets has a magnitude that is greater on a first side of the fluid flow path as compared to a second side of the fluid flow path, and wherein the flow divider fluidically isolates the first side from the second side.
2. The system of claim 1, wherein the fluid is at least one of: a liquid, and a gas.
3. The system of claim 1, wherein: at least one of the one or more tubes has a circular cross-section; and the magnetic field gradient is established radially across the fluid flow path.
4. The system of claim 1 further comprising means for reflowing at least a portion of the fluid downstream of the flow divider through the one or more tubes.
5. The system of claim 1 further comprising means for determining an oxygen content of the fluid in at least one of: the first side, and the second side.
6. The system of claim 5, wherein the means for determining the oxygen content is positioned downstream of the flow divider.
7. The system of claim 5 further comprising means for reflowing at least a portion of the fluid downstream of the flow divider through the one or more tubes, wherein the means for determining the oxygen content is further positioned in or on the means for reflowing and at least partially in contact with the at least one of: the first side, and the second side.
8. A system for extracting oxygen from a fluid, comprising: a separator stage comprising: a separator tube having an interior portion defining a fluid flow path from a first end of the separator tube to a second end of the separator tube; and at least one magnet positioned proximal the separator tube between the first end and the second end to establish a magnetic field gradient in the interior portion, wherein a magnitude of the magnetic field gradient is greater on a first lateral side of the interior portion as compared to a second lateral side of the interior portion; and a flow director stage comprising: a flow divider positioned inside a portion of the separator tube proximal the second end to divide the fluid flow path into a first flow path and a second flow path; a first exit tube in flow communication with the second end for carrying the first flow path downstream of the separator tube; and a second exit tube in flow communication with the second end for carrying the second flow path downstream of the separator tube.
9. The system of claim 8, wherein, in the presence of a fluid flow of the fluid having oxygen, the first flow path includes an oxygen enriched fluid flow.
10. The system of claim 9 further comprising means for collecting the oxygen enriched fluid flow.
11. The system of claim 8, wherein the fluid is at least one of: a liquid, and a gas.
12. The system of claim 8, wherein: the separator tube has a circular cross-section; and the magnetic field gradient is established radially across the interior portion of the separator tube.
13. The system of claim 8 further comprising means for reflowing the fluid in the second flow path downstream of the separator tube through the separator tube.
14. The system of claim 8 further comprising means for determining an oxygen content of the fluid in the second flow path downstream of the separator tube.
15. The system of claim 14, wherein the means for determining the oxygen content is positioned in or on the means for reflowing the fluid and at least partially in contact with the fluid in the second flow path downstream of the separator tube.
16. An oxygen separation method, comprising: establishing a magnetic field gradient in a tube having a first end in flow communication with a source of a fluid containing oxygen; and flowing the fluid through the tube, wherein the magnetic field gradient causes oxygen to be enriched in the fluid on a first interior side of the tube as compared to a second interior side of the tube.
17. The method of claim 16 further comprising directing, at a second end of the tube opposite the first end, at least a portion of the fluid flowing in the first interior side to a means for collecting an oxygen enriched fluid.
18. The method of claim 16, wherein the fluid is at least one of: a liquid, and a gas.
19. The method of claim 16, wherein: the tube has a circular cross section; and establishing the magnetic field gradient comprises establishing the magnetic field gradient radially across an interior portion of the tube.
20. The method of claim 16 further comprising determining an oxygen content of the fluid.
21. The method of claim 16 further comprising reflowing the oxygen enriched fluid through the tube for a number of times sufficient to attain a predetermined oxygen content in the oxygen enriched fluid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Many aspects of the disclosure can be better understood with reference to the following drawings. While several implementations are described in connection with these drawings, the disclosure is not limited to the implementations disclosed herein. On the contrary, the intent is to cover all alternatives, modifications, and equivalents.
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024] The details of one or more examples of the disclosure are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the disclosure will be apparent from the description and drawings, and from the claims.
DETAILED DESCRIPTION
[0025] The following description and associated figures teach the best mode of the invention. For the purpose of teaching inventive principles, some conventional aspects of the best mode may be simplified or omitted. The following claims specify the scope of the invention. Note that some aspects of the best mode may not fall within the scope of the invention as specified by the claims. Thus, those skilled in the art will appreciate variations from the best mode that fall within the scope of the invention. Those skilled in the art will appreciate that the features described below can be combined in various ways to form multiple variations of the invention. As a result, the invention is not limited to the specific examples described below, but only by the claims and their equivalents.
[0026]
[0027] In an example, the fluid flowing into intake stage 102 is a gas, while in other embodiments, the fluid is a liquid. In another example, the fluid flowing into intake stage 102 is a mixture of a liquid and a gas. The fluid may be provided from ambient air surrounding system 100 by way of compressor(s) or pump(s), for instance. In an example, the fluid may be flowed into the intake stage 102 from a fluid source of the fluid source other than the ambient external environment 122 of system 100. In some embodiments, not shown in
[0028] The plurality of flow streams 110 exiting intake stage 102 through outlet ports 114 continue downstream to separation stage 104. Separation stage 104 includes a first end 106 and a second end 116. As further shown and described below with reference to
[0029] A first, upstream end of flow divider stage 105 is coupled to the second end 116 of the separation stage 104. Flow division stage 105 includes a flow divider 117 positioned proximal the first end for fluidically isolating a first portion of each of the plurality of flow streams 110 from a second portion of each of the plurality of flow streams 110. As a result of passing through a length of separation stage 104, the first portions of flow streams 110 are enriched in oxygen (e.g., O.sub.2), while second portions of flow streams 110 are depleted of oxygen. Flow divider 117 thereby divides (e.g., splits) each of the plurality of flow streams 110 exiting separation stage 104 at the second, downstream end 116 into two flow paths continuing downstream through flow division stage 105 toward a second end 107 thereof.
[0030] Inside flow division stage 105, downstream of flow divider 117, each split flow path recombines to provide two separate flows exiting system 100 at the second end 107 of flow division stage 105: an oxygen enriched fluid flow 136 exiting a first outlet port 118, and an oxygen depleted fluid flow exiting a second outlet port 120. In some embodiments, an output regulator 112 is coupled to the first 118 and second 120 outlet ports of flow division state 105 for adjusting a flow rate or pressure of oxygen enriched 126 and oxygen depleted 130 fluid flows, respectively. In some embodiments, an inlet means for drawing fluid 113 into an upstream-most end of system 100 is preferably positioned a sufficient distance from outlet port 118 so as to avoid the less-oxygenated fluid flow 130 from being drawn back into system 100.
[0031] In an example, the fluid flowing out of either output port (118, 120) is a gas, while in other embodiments, either of those fluids is a liquid. In another example, the fluid flowing out of either of output ports 118 and 120 is a mixture of a liquid and a gas. In some embodiments, the oxygen depleted fluid flow 130 is exhausted to external environment 122. System 100 may include a means for collecting the oxygen enriched fluid flow 130 (e.g., a tank, further piping or tubing, a point of sale, a point of use, or the like) after it exits output port 118, which may include further tubing or piping connected in flow communication with output port 118.
[0032] In some embodiments, flow 130 may be delivered directly to a collection chamber or vessel located proximal system 100 or at some distance therefrom. In an example, the oxygen enriched fluid 130 may be compressed, expanded, liquified, vaporized, degassed, cooled, heated, dehumidified, desiccated, humidified, or the like, prior to, or after, being caused to flow out of output port 118 of flow division stage 105. Such unit processes may be accomplished, at least in part, using devices or subsystems (not shown in
[0033] In some embodiments, a means for determining an oxygen content (e.g., % O.sub.2, pO.sub.2, and like measures), such as oxygen sensor 128 is situated in a flow path of oxygen enriched fluid 130. In one example, sensor 128 is positioned in, on, and/or proximal to the means for reflowing the fluid and at least partially in contact with the fluid in the second flow path (e.g., flow 126) downstream of the separator tube. In an example, one or more instances of the disclosed system 100 are utilized to further purify the oxygen enriched fluid 130 flowing out of system 100 in a first instance or iteration. For example, where flow 113 is ambient air containing nitrogen (78.09%), oxygen (20.95%), argon (0.93%), carbon dioxide (0.03%), and water vapor (% varies), a concentration of oxygen as, e.g., O.sub.2, of the flow 126 may be enriched to 25%, as determined by oxygen sensor 128. In some embodiments, the flow 126 may be directed via tubing or piping back to an initial input port to system 100 at the upstream end of intake stage 102, with ambient air no longer being taken into system 100 from ambient air. For this purpose, system 100 may include a means for reflowing (e.g., a pipe or tube) at least a portion of the fluid downstream of the flow divider through the one or more tubes. In this case, the input flow 113 may be the oxygen enriched fluid 126 flow, and successive and iterative passes through system 100 may be utilized to further enrich the resulting flow exiting output port 118 until the oxygen content of the oxygen enriched fluid flow achieves a predetermined or otherwise desired percent O.sub.2. At that time, and as determined by, for instance, sensor 128, the flow 126 from output port 118 may be diverted to the collecting means and any other processes by unit operations such as those described above.
[0034] In other embodiments, the system 100 may be used to deoxygenate the fluid 113 entering the system 100. In such cases, the oxygen enriched fluid 126 may be expelled to the ambient environment 122, and the oxygen depleted fluid 130 flow may be kept and its oxygen content determined by sensor 128, in a substantially similar, although conversely purposed, manner as described above.
[0035]
[0036] In some embodiments, as shown in
[0037] In some embodiments, one magnet 204 contacts exterior surfaces of two adjacent separator tubes 202, as shown in
[0038] Materials of constructions, wall thicknesses, gauges, and lengths of the separator tubes 202 are selected according to system 100 design considerations such as the flow rate, pressure, temperature, physical state (e.g., liquid or gas) and composition of the fluid 113 being processed and the magnetic properties and lengths of magnets 204. In an example, separator tubes 202 are formed from materials of construction that do not, or only nominally, interfere with passage of the magnetic field through tube 202 walls and establishment of the magnetic field gradient in interior portions of tubes, as described herein. For this reason, separator tubes 202 may be formed, for instance, from non-ferrous or non-ferromagnetic materials of construction. In some embodiments, a length of each of the four separator tubes 202 are substantially equal (e.g., within +/−10%) and is greater than a longitudinal length of each magnet 204. In other embodiments, separator tube 202 length is substantially equal (e.g., within +/−10%) to the magnet's 204 longitudinal length.
[0039] Magnet(s) 204 establish a magnetic field gradient 206 (denoted by dashed lines in
[0040] For fluid 113 like air having oxygen, a paramagnetic substance, and other, e.g., diamagnetic, components like nitrogen, argon, carbon dioxide and water vapor, oxygen molecules are effectively separated from the other components in magnetic field gradients of sufficient magnitude. The separation of purification of oxygen from fluid 113 according to the systems and methods described herein is achieved by taking advantage of the paramagnetic property of oxygen, and the fact that diamagnetic components of fluid 113 are effectively repelled by magnetic fields. Thus, as fluid 113 flows through the separator tube(s) 202 of separator stage 104 having the above described magnetic field gradients 206 established therein, flow regions 208A-208D are established where the flowing fluid 113 becomes oxygen enriched (denoted by the ovoid shaded regions in
[0041] By establishing the magnetic field gradients 206 and exposing flow 113 to them in separator tubes 202, the oxygen in fluid 113 separates from the other diamagnetic gases. In some embodiments, the oxygen separation rate is directly proportional to the magnitude of the magnetic field gradient 206 and inversely proportional to the fluid 113 flow rate through separator tubes 202. Other parameters such as pressure, temperature, physical state (e.g., liquid or gas) and composition of the fluid 113 flowing through separator stage 104 may also at least partially dictate the oxygen separation rate in operation of system 100.
[0042] The maximum magnitude of the magnetic field gradient (e.g., 206) established by magnet(s) 204 in separator tube(s) 202 (e.g., closest to point 207 in
[0043] In some embodiments, neodymium permanent magnet(s) 204 are employed in separator stage 204 to achieve this magnitude for the magnetic field gradient(s) 206 along with, for instance, the magnet 204-tube 202 arrangement as shown in
[0044]
[0045] In some embodiments, portions of the lengths of separator tube(s) 202 including divider devices 302 need not have magnet(s) 204 positioned proximal thereto because further magnetic separation of oxygen from flow 113 is unnecessary given the dual partitioning. Thus, dispensing with positioning magnet(s) 204 proximal such portions of downstream tube 202 ends may provide materials cost savings in system 100. In some embodiments, upstream ends of divider devices 302 are sufficiently shaped to prevent or at least mitigate turbulence and associated effects in flow 113 due to its dual partitioning. In an example, the upstream ends of divider devices 302 have a knife edge shape.
[0046] In any event, flow divider devices 302 are inserted, and extend, into interior portions of separator tubes 202 from the downstream ends thereof by a length sufficient to establish the dually portioned flow path 113, while maintaining the flow 113 under the desired (e.g., predetermined) conditions toward the downstream, second 116 end of separator stage 104 and on to flow director stage 105, as described below.
[0047]
[0048] Flow divider 117 includes inlet tubing or piping 402 having upstream ends in flow communication with input ports 401. The dually partitioned flow 113 continues downstream from inlet tubing or piping 402 in flow divider 117 to a mid-section 104 of flow director stage 105. A first set of split tubing or piping 406 carries the oxygen enriched portions 212 of dually partitioned flows 113 from each of the four separator tubes 202A-202D to be recombined at one or more flow recombination junctures 408 in mid-section 404. From junctures 408, oxygen enriched fluid flow 126 continues downstream in a first outlet tube or pipe 410 in flow communication with an upstream side of first outlet port 118. Flow 126 then exits second end 107 of flow division stage 105 at first outlet port 118. A second set of split tubing or piping 412 carries the oxygen depleted portions 210 of dually partitioned flows 113 from each of the four separator tubes 202A-202D to be recombined at one or more flow recombination junctures 414 in mid-section 404. From junctures 414, oxygen depleted fluid flow 130 continues downstream in a second outlet tube or pipe 416 in flow communication with an upstream side of second outlet port 120. Flow 130 then exits second end 107 of flow division stage 105 at second outlet port 120.
[0049]
[0050] Sharing of at least one magnet 204 between the at least two duplications of the magnet 204-separator tube 202 arrangements shown in
[0051]
[0052] In some embodiments, separator stage 600 may be adapted for use with system 100, for example, by providing intake stage 102 having a flow splitter for splitting the received flow 113 stream of fluid into a number of flow streams 110 equal to the number of separator tubes 202 shown in
[0053] Referring to
[0054] The shapes of magnet pieces 606 allow for stacking of four pieces 606A-606D into the arrangement shown in
[0055]
[0056] In the separator stage 800 shown in
[0057] As with separator stages 500 and 600, use of Halbach magnet(s) 804 in separator stage 800 provides enhanced space and volume efficiencies for system 100. In some embodiments, separator stage 800 may include a plurality of annular Halbach magnets 804, each having four separator tubes 202A-202D disposed in their respective interior spaces 802. In those embodiments, magnetic field shielding material may be disposed between adjacent Halbach magnets 804 to prevent, or at least mitigate, distortion of the magnetic field gradients 806 established in separator tubes 202 for purposes of separating and purifying oxygen according to the disclosed systems and methods.
[0058]
[0059] The fluid may include either or both of liquid and gas phases containing either or both of liquid and gaseous oxygen (e.g., as O.sub.2). Method 900 includes flowing 904 the fluid through the at least one tube. The magnetic field gradient established in the at least one tube causes oxygen to be enriched in the fluid on a first interior (e.g., lateral) side of the tube as compared to a second interior (e.g., lateral) side of the tube. Method 900 includes directing 906, at a second end of the at least one tube opposite the first end, at least a portion of the fluid flowing in the first interior side and having an enriched oxygen content as compared to the second interior side to a means for collecting an oxygen enriched fluid (e.g., a tank, cylinder, or the like).
[0060] In some embodiments, method 900 further includes determining 908 an oxygen content of the oxygen enriched. In an example, the determining 908 step uses the oxygen sensor 128 to determine the oxygen content of oxygen enriched fluid flow 126. Method 900 may further include determining 910 whether the oxygen content of the oxygen enriched fluid flow 126 has attained a desired (e.g., predetermined) oxygen content. Upon flow 126 attaining the desired oxygen content as determined 908 by, for example, use of sensor 128, method 900 may proceed to an end state (e.g., oxygen enriched fluid flow 126 is collected and flow 113 is ceased through system 100). As shown and described above in greater detail with reference to
[0061] The included descriptions and figures depict specific implementations to teach those skilled in the art how to make and use the best mode. For the purpose of teaching inventive principles, some conventional aspects have been simplified or omitted. Those skilled in the art will appreciate variations from these implementations that fall within the scope of the invention. Those skilled in the art will also appreciate that the features described above can be combined in various ways to form multiple implementations. As a result, the invention is not limited to the specific implementations described above, but only by the claims and their equivalents.