VALVE ACTUATION SYSTEM COMPRISING FINGER FOLLOWER FOR LOBE SWITCHING AND SINGLE SOURCE LOST MOTION
20210340886 · 2021-11-04
Inventors
- John MANDELL (Vernon, CT, US)
- Justin D. BALTRUCKI (Canton, CT, US)
- Gabriel S. ROBERTS (Wallingford, CT, US)
- Robb Janak (Bristol, CT, US)
Cpc classification
F01L13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0273
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/467
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0215
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A switching finger follower for an engine valve train utilizes an adjustable support assembly that eliminates potential for partial engagement during operation. A lever engagement member or latch is disposed for movement on the follower body and interacts with a lever to provide a constant contact geometry. The finger follower may be configured as a lost motion device and may include a biasing assembly and a travel limiter. The latch may support the lever in at least one precise position and may support the lever in a second position for partial lost motion, or permit the lever to pivot free of the latch for complete lost motion, as in cylinder deactivation applications.
Claims
1. A valve actuation system for use in an internal combustion engine valvetrain, the valve actuation system comprising: a first valve actuation motion source; and a finger follower assembly, comprising: a follower body having a pivot end and a motion transmitting end; a lever adapted to pivot relative to the follower body; a motion receiving component having a motion receiving surface disposed between the pivot end and the motion transmitting end, wherein the motion receiving surface is operatively connected to the first valve actuation motion source; and an adjustable support assembly including a movable latch configured to provide selective support to the lever, the adjustable support assembly adapted to alternately maintain the latch in a first latch position and a second latch position relative to the follower body wherein the adjustable support assembly further includes an actuating piston extending within a piston receiving bore in the latch and cooperating with the latch so as to define the first latch position and the second latch position, wherein the first valve actuation motion source is configured to provide main event valve actuation motions, auxiliary valve actuation motions, zero-lift valve actuation motions or a combination thereof.
2. The valve actuation system of claim 1, wherein the actuating piston includes a transition surface which enables the lever to move the latch to the first latch position when the transition surface is engaged by the latch.
3. The valve actuation system of claim 1, wherein the adjustable support assembly is further adapted to provide engagement between the lever and the latch when the latch is in the first latch position.
4. The valve actuation system of claim 1, wherein the adjustable support assembly is further adapted to permit the lever to pivot to a lever position in which the lever is not engaged with the latch.
5. The valve actuation system of claim 1, wherein the adjustable support assembly is further adapted to provide engagement between the lever and the latch when the latch is in the second position.
6. The valve actuation system of claim 1, wherein the actuating piston is adapted to provide a reactive supporting force on the latch when the latch is in the first latch position and when the latch is in the second latch position, and wherein the actuating piston includes a transition surface that is adapted to permit the latch and actuating piston to move when the latch is between the first latch position and the second latch position.
7. The valve actuation system of claim 1, wherein the follower body further includes a guide bore, and wherein the latch is arranged to move within the guide bore.
8. The valve actuation system of claim 1, wherein the follower body further includes a working fluid passage in fluid communication with the actuating piston.
9. The valve actuation system of claim 1, wherein the actuating piston includes a first actuating piston surface adapted to support the latch in the first latch position, and a second actuating piston surface adapted to support the latch in the second latch position.
10. The valve actuation system of claim 9, wherein the first actuating piston surface extends at a first distance from an axis of the actuating piston, and wherein the second actuating piston surface extends at a second distance from the axis of the actuating piston.
11. The valve actuation system of claim 9, wherein the second actuating piston surface corresponds to the piston receiving bore.
12. The valve actuation system of claim 9, wherein the actuating piston further includes a transition surface between the first actuating piston surface and the second actuating piston surface, the transition surface adapted to move the latch from the first latch position to the second latch position when the actuating piston is actuated.
13. The valve actuation system of claim 1, wherein the lever includes a lever surface adapted to engage a latch surface of the latch, wherein at least one of the latch surface and the lever surface includes an arcuate surface.
14. The valve actuation system of claim 1, wherein the lever includes a lever surface adapted to engage a latch surface of the latch, wherein the latch surface and the lever surface are adapted to maintain a substantially similar contact geometry when the latch surface and the lever surface are engaged in all positions of the lever.
15. The valve actuation system of claim 1, wherein the latch is adapted to move relative to the follower body in a latch motion direction and wherein the latch includes a substantially planar latch surface extending at a latch surface angle relative to the latch motion direction.
16. The valve actuation system of claim 15, wherein the latch is adapted to move relative to a guide surface on the follower body and wherein the latch surface angle is such that a majority of a loading force exerted by the lever on the latch is applied to the guide surface.
17. The valve actuation system of claim 1, wherein the motion receiving component is a cam follower roller cooperating with the lever.
18. The valve actuation system of claim 1, wherein the motion receiving surface is formed integrally on the lever.
19. The valve actuation system of claim 1, wherein the lever is coupled to the follower body via an eccentric mounting element, which permits a position of a pivoting end of the lever to be adjusted relative to the follower body.
20. The valve actuation system of claim 1, further comprising a lever biasing assembly for biasing the lever towards the first valve actuation motion source.
21. The valve actuation system of claim 20, further comprising a travel limiter for limiting travel of the lever relative to the follower body.
22. The valve actuation system of claim 20, further comprising a hydraulic lash adjuster in the valvetrain, the hydraulic lash adjuster having a lash adjustment force, wherein the lever biasing assembly provides a biasing force on the lever that is greater than the lash adjustment force.
23. The valve actuation system of claim 20, wherein the lever biasing assembly comprises at least one resilient element disposed between the lever and the follower body.
24. The valve actuation system of claim 20, further comprising at least one follower body spring support disposed on the follower body and at least one lever spring support disposed on the lever, the lever biasing assembly including at least one respective resilient element disposed between the follower body spring support and the lever spring support.
25. The valve actuation system of claim 21, wherein a position of the travel limiter relative to the follower body is adapted to provide for adjustment of an upper limit of the travel of the lever relative to the follower body.
26. The valve actuation system of claim 1, wherein the auxiliary valve actuation motions provided by the first valve actuation motion source comprise at least one additive auxiliary valve actuation motions.
27. The valve actuation system of claim 26, wherein the at least one additive auxiliary valve actuation motion include at least one of an engine braking valve actuation motion or an internal exhaust gas recirculation valve actuation motion.
28. The valve actuation system of claim 1, wherein the auxiliary valve actuation motions provided by the first valve actuation motion source comprise at least one main event modifying auxiliary valve actuation motion.
29. The valve actuation system of claim 28, wherein the at least one main event modifying auxiliary valve actuation motion include at least one of a late intake valve closing valve actuation motion, an early exhaust valve opening valve actuation motion or an early intake valve closing valve actuation motion.
30. The valve actuation system of claim 1, wherein the first valve actuation motion source is a dedicated cam assembly.
31. The valve actuation system of claim 1, wherein the first valve actuation motion source is a lost motion cam.
32. The valve actuation system of claim 1, further comprising: a second valve actuation motion source, wherein the follower body comprises a pair of arms having the lever disposed between the pair of arms and a pair of lateral motion receiving components disposed on respective ones of the pair of arms, wherein the motion receiving surface is operatively connected to the first valve actuation motion source and wherein the second valve actuation motion source is configured to provide main event valve actuation motions or auxiliary valve actuation motions to the lateral motion receiving components.
33. The valve actuation system of claim 32, wherein the auxiliary valve actuation motions provided by the second valve actuation motion source comprise at least one additive auxiliary valve actuation motions.
34. The valve actuation system of claim 33, wherein the at least one additive auxiliary valve actuation motion include at least one of an engine braking valve actuation motion or an internal exhaust gas recirculation valve actuation motion.
35. The valve actuation system of claim 32, wherein the auxiliary valve actuation motions provided by the second valve actuation motion source comprise at least one main event modifying auxiliary valve actuation motion.
36. The valve actuation system of claim 35, wherein the at least one main event modifying auxiliary valve actuation motion include at least one of a late intake valve closing valve actuation motion, an early exhaust valve opening valve actuation motion or an early intake valve closing valve actuation motion.
Description
DESCRIPTION OF THE DRAWINGS
[0022] The above and other attendant advantages and features of the invention will be apparent from the following detailed description together with the accompanying drawings, in which like reference numerals represent like elements throughout. It will be understood that the description and embodiments are intended as illustrative examples according to aspects of the disclosure and are not intended to be limiting to the scope of invention, which is set forth in the claims appended hereto. In the following descriptions of the figures, all illustrations pertain to features that are examples according to aspects of the instant disclosure, unless otherwise noted.
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DETAILED DESCRIPTION
[0043] As used herein, phrases substantially similar to “at least one of A, B or C” are intended to be interpreted in the disjunctive, i.e., to require A or B or C or any combination thereof unless stated or implied by context otherwise.
[0044]
[0045] Body 400 may further support a lever 450 having a fastened end 452, that may be mounted to pivotably cooperate with the follower body 400, and extending in the longitudinal direction to a free end 460. The fastened end of lever 450 may be fastened to the lever pivot pin 412 secured to arms 402, 404 of the body 400.
[0046] Lever 450 may have a shape that is complementary to the recess or pocket 406 in the body 400, thereby providing for a nested positioning within the body 400 and an overall compact finger follower configuration. Lever 450 may be formed as a precision, unitary stamped metal (i.e., steel) component having a generally concave shape with a bottom wall 454 and an integral outer wall 456 extending from the bottom wall 454. A central portion of lever 450 may support and house a motion receiving component, cooperatively associated with the lever. The motion receiving component may be a central roller follower 440 supported on a shaft 442 affixed to the lever 450. Alternatively, the motion receiving component cooperatively associated with the lever may be a contact surface directly on or attached to the lever and adapted to directly engage the motion source or a valve train component cooperating with the motion source. A recess or cutout 458 may be formed in bottom wall 454 to accommodate the central roller follower 440. Free end 460 of the lever may have an arcuate or otherwise curved lever end wall 461 having an arcuate or otherwise curved end surface 462, for selectively engaging an adjustable support assembly 500 integrated into the body 400, as will be described. End wall 461 may extend to and be contoured to have a smooth transition with the bottom wall 454. Lever end wall 461 may extend between a reduced lateral dimension between the opposing portions of outer wall 456, which may provide added stability and strength as well as reduce the potential for deformation of the end wall 461 during operation.
[0047] As will be recognized, central roller follower 440 may be configured to selectively receive valve actuation motions from a complementarily configured valve actuation motion source. Referring, for example, to the engine environment described above with respect to
[0048] Referring additionally to
[0049] Adjustable support assembly 500 may include lever engaging member or latch 510 and an actuating piston 530 cooperatively associated therewith. Lever engaging member or latch 510 may be disposed in longitudinal bore 422, which includes a cylindrical guiding surface 423 for supporting and facilitating sliding movement of the lever engaging member or latch 510. Lever engaging member or latch 510 may have a generally cylindrical shape including an outer cylindrical surface 512 and a substantially planar lever engaging surface 514, which may extend at an angle to the axis of lever engaging member or latch 510. A transverse actuating piston receiving bore 516 may extend through the lever engaging member or latch 510 for receiving and cooperating with the actuating piston 530. Moreover, lever engaging member or latch 510 may be provided with chamfered surfaces 518 (
[0050] Actuating piston 530 may include a first support surface 532 adapted to engage and support the lever engaging member or latch 510 in a first position within longitudinal bore 422, which first position may correspond to an unlocked, or lower or retracted position of the lever 450 and central follower 440 relative to body 400. First support surface 532 may be a cylindrical surface having a first diameter. Actuating piston 530 may also include a second support surface 534 adapted to engage and support the lever engaging member or latch 510 in a second position within longitudinal bore 422, which second position may correspond to a locked, or raised, or deployed position of the lever 450 and central follower 440 relative to body 400. Second support surface may be a cylindrical surface having a second diameter, greater than the first diameter of first support surface and substantially corresponding to the diameter of the transverse bore 424 of body 400 and substantially corresponding to the diameter of transverse actuating piston receiving bore 516. Disposed between the first support surface 532 and second support surface 534 may be a transition surface 536 on the actuating piston 530, which transition surface 536 may have a generally tapered or conical shape adapted to provide for smooth transition of the lever engaging member from the first support position to the second position during a locking movement of the actuating piston. Transition surface 536 may also facilitate the reversion of the actuating piston to an unlocked position if actuating piston may be in an intermediate position between a fully retracted or fully deployed position within transverse bore 424, as will be explained in more detail below.
[0051] Operation of the adjustable support assembly 500 will now be described.
[0052] As shown in
[0053] With additional reference to
[0054] According to an aspect of the disclosure, the adjustable support assembly 500 provides advantages in distributing the load applied by the lever 450 (illustrated by the heavy black arrow in
[0055] Still further, the unique interaction between the support surfaces of piston 530 and the lever engaging member or latch 510 provide for two positively defined switched support positions for the lever 450, which positions, and thus the corresponding motions of the actuated valves, may be very precisely controlled. Moreover, because the forces involved in the interaction of the piston 530 with the lever engaging member 530 are reduced, durability and consistency in performance are enhanced. A further related advantage of the example adjustable support assemblies according to aspects of the disclosure eliminate the potential for excessive contact stresses during intermediate engagement positions between the lever engaging member 530 and lever 450. Such intermediate positions would be positions that are not either the first or second engagement positions as described above. As will be recognized, when the piston 530 is in the retracted position, there is only one position in which the lever engaging member 530 can possibly be supported. If the lever engaging member is not in the first retracted position, no reactive force from the piston surface 532 is provided. Thus, in the event the lever engaging member 530 might remain in the second position or fail retract fully into the longitudinal bore 422 after piston 530 retracts, no reactive force will be provided when the load of the motion source is transmitted to the lever 450 until the lever engaging member 530 is in the first position. In this manner, the system avoids the application of load forces when the actuating components are not in either the first or second positions. Stated another way, the lever support assembly 500 is adapted to provide supporting force to the lever only in a first position or a second position. That is, if the piston 1530 is in the first position and the lever engaging member 1510 is in a position where it is not engaging the piston, the system permits the lever engaging member 1510 to “float” within the longitudinal bore 422 and no reactive force is provided by the piston on the lever engaging member until it properly seats against the piston 1530. The adjustable support assembly is thus adapted to allow the lever to move to the first position when the lever is not in the first position or the second position. This arrangement eliminates damage to the supporting components and provides for dependable and durable operation of the switching finger follower.
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[0058] One modification may include the addition of a biasing assembly cooperating with the body 1400 and lever 1450 and adapted to bias the lever 1450 towards a raised or deployed position away from the body 1400. The body 1400 may include a pair of laterally extending spring retaining flanges 1402 and 1404. Respective resilient elements (e.g., coil springs) 1422 and 1424 are retained between the flanges and thus bias the lever 1450 and central roller follower 1440 in a direction towards the motion source (i.e., upward in
[0059] Another modification is that a travel limiter 1425 may be disposed on a pivot end 1430 of the body 1400 and be formed integrally therewith to limit rotation of the lever 1450 away from the body 1400 by engaging an upper surface 1463 of the lever end wall 1461. While the travel stop 1425 is illustrated as an integral component of the body 1400, it will be appreciated that the travel stop 1425 could be implemented as a separate component attached to the body 1400 or coupled thereto via another component. Moreover, travel stop 1425 may be provided with adjustable features, such as an adjustment screw threaded through the illustrated limiter and secured with a retaining nut to allow adjustment of the upper limit of travel of the lever 1450.
[0060] As known in the art, when a hydraulic lash adjuster (HLA) is incorporated into a single-source lost motion valve train, it is necessary to prevent expansion of the HLA during those operating states in which valve actuation motion is being lost, i.e., to prevent the HLA from taking up lash space purposely provided to selective lose valve actuation motions. In the illustrated embodiments, this is achieved by operation of the resilient elements 1422 and 1424 that are chosen such that the force exerted by these elements on the lever 1450 will be greater than force exhibited by an associated HLA when it attempts to expand to take up any available lash. In this manner, the resilient elements 1422, 1424 cause a sufficient load to be applied to the HLA to prevent undesired expansion thereof. On the other hand, uncontrolled application of the force provided by the resilient elements 1422 and 1424 to the HLA could cause undue compression or bleed-down of the HLA. Thus, the travel limiter stop 1425 may limit travel of the lever 1450 and, consequently, the force applied by the resilient elements 1422, 1424 to any accompanying HLA. The distance of travel of the lever 1450 permitted by the travel stop 1425 is preferably controlled so that when the HLA is operating to take up lash space in the valvetrain when the lever 1450 is against the travel stop 1425, the travel of the lost motion is equal to the valve lift events that are lost. For example, if the travel stop 1425 allows excessive stroke of the lever 1450, the lost motion operating state will lose excessive motion and the comparatively high-lift valve events (e.g., main events) will have excessive lash, resulting in undesirable lower valve lift and higher valve seating velocities. Conversely, if the travel stop 1425 allows inadequate stroke of the lever 1450, an insufficient amount of lash space will be established during lost motion operation and some of the valve actuation motion intended to be lost will nevertheless be conveyed by the finger follower to the engine valve. This can lead to undesirable consequences such as changed valve lifts and durations, or possibly add unwanted lift events when they are not desired. In embodiments in which the travel stop 1425 is attached to the body 1400 (rather than formed integrally therewith), the travel stop 1425 may be adjustable such the stroke of the lever 1450 can be precisely controlled.
[0061] Yet another modification, compared to the embodiment described above relative to
[0062] In lost motion applications, the adjustable support assembly 1500, in similar fashion to the operations described above with regard to
[0063] Referring to
[0064] Referring additionally to
[0065] In addition to the precisely controlled positions of the lever 1450 relative to the finger follower body 1400 described above, and the resultant precise control of lost motion capabilities provided by the finger follower system, the configuration describe above also provides the advantage of eliminating intermediate positioning of the lever 1450 and thus intermediate conveyance of valve motion. As described above in detail with regard to the operation of the adjustable support assembly 500 in the embodiment of
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[0068] As will be recognized, various geometrical variations in the shapes of interacting surfaces of the lever engaging member or latch 510, actuating piston 530, lever end surface 462 and other surfaces described herein may be provided without departing from the spirit and scope of the invention. For example, lever engaging member or latch 510 may be provided with a curved or arcuate surface and lever 450 provided with a flat surface. Moreover, while described as cylindrical shaped elements, piston and lever engaging member may be provided with square or rectangular or other cross-sectional shapes.
[0069] For further example, while the lever engaging member 530 has been illustrated ad described as operating under the control of mechanical interaction with the piston 530, which is in turn hydraulically controlled, it is appreciated that other configurations for controlling the lever engaging member may be employed. For example, the lever engaging member 530 may be biased into its unlocked or off state by a resilient element, and a hydraulic passage may be connected to the bore in which the lever engaging member 530 resides such that application of hydraulic fluid to the passage causes extension of the lever engaging member 530 into its locked or on state while a locked volume of hydraulic fluid within the sliding member's bore maintains the lever engaging member 530 in its extended position. As another example, while the lever contact surface 462 has been illustrated as having an arcuate shape, this is not a requirement and other surface configurations, e.g., angled, semicircular, etc., may be equally employed. Further still, it will be appreciated that the configuration of the body 400 and lever 450 could be reversed, i.e., that a central body is provided with an outer, movable arm, which movable arm can be placed in an unlocked/off or locked/on state using one or more similarly configured sliding members as described above.
[0070] Examples of embodiments of valve actuation systems incorporating finger follower assemblies as described herein are further illustrated with reference to
[0071] As described above, main event valve actuation motions are valve actuations typically applied to intake and/or exhaust valves during the combustion of fuel for generation of positive power output by one or more cylinders of an internal combustion engine. As further described above, auxiliary valve actuation motions are valve actuation motions that that allow one or more cylinders of an internal combustion engine to operate in other, non-positive power generation modes of operation, or in variations of positive power generation mode. Auxiliary valve actuation motions my be further categorized as additive auxiliary valve actuation motions or main event modifying auxiliary valve actuation motions. Additive auxiliary valve actuation motions are valve actuation motions that are made in addition to main event valve actuation motions and that do not otherwise modify a lift profile of such main event valve actuation motions. Non-limiting examples of such additive auxiliary valve actuation motions include engine braking (e.g., compression-release) valve actuation motions or internal exhaust gas recirculation (IEGR) valve actuation motions. On the other hand, main event modifying auxiliary valve actuation motions are valve actuation motions that result in some modification of a lift profile that would otherwise occur during a main event valve actuation motion. Non-limiting examples of such main event modifying valve actuation motions include late intake valve closing (LIVC) valve actuation motions, early exhaust valve opening (EEVO) valve actuation motions or early intake valve closing (EIVC) valve actuation motions. In the case of LIVC and EEVO, such auxiliary motions may be included with a standard main event valve actuation motions only on demand, i.e., where the main event valve actuation motions are the default valve actuation motions. On the other hand, EIVC operation may be achieved where the main event valve actuation motion is a narrowed (i.e., early closing) version of a standard main event valve actuation motion, such that incorporation of the EIVC auxiliary valve actuation motions modify the narrowed main event by extending its closing timing.
[0072] As those skilled in the art will appreciate, valve actuation motion sources may be implemented in a variety of forms provided that they provide the required valve actuation motions.
[0073]
[0074] With reference to
[0075] In a variation of the embodiment illustrated in
[0076] With reference to
[0077] As before, it is understood that the finger follower assembly 2102 may also be operated such that all valve actuation motions (from both the first and second valve actuation motion sources 1904, 1906) are lost thereby facilitating, for example, cylinder deactivation operation of a given cylinder.
[0078] Although the present implementations have been described with reference to specific example embodiments, it will be evident that various modifications and changes may be made to these embodiments without departing from the broader spirit and scope of the invention as set forth in the claims. Accordingly, the specification and drawings are to be regarded in an illustrative rather than a restrictive sense.