Electric actuator
11162565 · 2021-11-02
Assignee
Inventors
- Takushi Matsuto (Shizuoka, JP)
- Shinsuke Hirano (Shizuoka, JP)
- Atsushi Ikeda (Shizuoka, JP)
- Tomomi Ishikawa (Shizuoka, JP)
- Yoshinori Ikeda (Shizuoka, JP)
Cpc classification
B60T1/005
PERFORMING OPERATIONS; TRANSPORTING
F16H25/2454
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H25/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H25/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/06
ELECTRICITY
F16H25/2204
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2025/2081
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H02K7/06
ELECTRICITY
F16H25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided is an electric actuator, including: a drive part (2); a motion conversion mechanism part (3) configured to convert a rotary motion from the drive part (2) into a linear motion in an axial direction in parallel to an output shaft of the drive part (2); and a lock mechanism part (7) configured to prevent drive by the motion conversion mechanism part (3). The lock mechanism part (7) includes: a rotary motor (64); and a lock member (60), which is driven by the rotary motor (64) so as to be brought into at least any one of a locking state of preventing the drive by the motion conversion mechanism part (3) and an unlocking state of releasing the locking state.
Claims
1. An electric actuator, comprising: a drive part; a motion conversion mechanism part configured to convert a rotary motion from the drive part into a linear motion in an axial direction parallel to an output shaft of the drive part; and a lock mechanism part configured to prevent the motion conversion mechanism part from converting the rotary motion into the linear motion, wherein the lock mechanism part comprises: a rotary motor; a lock member, which is driven by the rotary motor so as to be brought into at least any one of a locking state of preventing the motion conversion mechanism part from converting the rotary motion into the linear motion and an unlocking state of releasing the locking state; and a spring, which is configured to urge the lock member in a direction that brings the lock member into the locking state, and wherein the rotary motor is configured to drive the lock member so that the lock member is switched to the unlocking state against an urging force of the spring when the drive part performs driving.
2. The electric actuator according to claim 1, wherein an engagement hole, with which the lock member is engaged, is formed in a side surface crossing an axial direction of a gear configured to transmit a driving force from the drive part to the motion conversion mechanism part.
3. The electric actuator according to claim 1, further comprising: a driving force transmission part, which comprises a transmission gear mechanism configured to transmit a driving force from the drive part to the motion conversion mechanism part; and an inclination prevention part configured to prevent an inclination of the lock member in an advancing/retreating direction, wherein the lock member is advanced and retreated so as to be movable between a locking position of preventing the motion conversion mechanism part from converting the rotary motion into the linear motion and an unlocking position of not preventing the motion conversion mechanism part from converting the rotary motion into the linear motion.
4. The electric actuator according to claim 3, wherein a surface of the lock member is a low-friction surface having a lower friction than another part of the lock member.
5. The electric actuator according to claim 3, wherein the transmission gear mechanism comprises a gear, which has an engagement hole formed so that the lock member is engageable with and disengageable from the engagement hole, and wherein a tilted surface is formed at an entrance portion of the engagement hole.
6. The electric actuator according to claim 3, wherein the transmission gear mechanism comprises a gear, which has an engagement hole formed so that the lock member is engageable with and disengageable from the engagement hole, and wherein a portion of the engagement hole of the gear is formed of resin having a low-friction surface having a lower friction than another part of the gear, and a portion of teeth of the gear is formed of metal.
7. The electric actuator according to claim 3, further comprising a lock sensor, which is configured to detect advanced and retreated positions of the lock member by coming into contact with the lock member, wherein the inclination prevention part is provided on an actuator case on a side opposite to a side on which the lock sensor comes into contact with the lock member, and wherein, when the lock member is advanced to move to the locking position, the lock member is recovered from an inclined state through abutment of a surface of the lock member on the side opposite to the side on which the lock sensor comes into contact with the lock member against the inclination prevention part.
8. The electric actuator according to claim 7, wherein the transmission gear mechanism comprises a gear, which has an engagement hole formed so that the lock member is engageable with and disengageable from the engagement hole, wherein the lock member comprises a distal end portion, which is inserted into and engaged with the engagement hole, and a pair of shoulder portions, which are arranged on opposite sides with respect to a straight line passing through the distal end portion in the advancing/retreating direction, wherein the lock sensor is arranged at a position of being capable of coming into contact with one of the shoulder portions, and wherein the inclination prevention part is provided on the actuator case so as to be opposed to another of the shoulder portions on an opposite side of the one of the shoulder portions with which the lock sensor comes into contact.
9. The electric actuator according to claim 3, further comprising a lock sensor, which is configured to detect advanced and retreated positions of the lock member by coming into contact with the lock member, wherein the inclination prevention part is provided on the lock member on a side opposite to a side on which the lock sensor comes into contact with the lock member, and wherein, when the lock member is advanced to move to the locking position, the lock member is recovered from an inclined state through abutment of the inclination prevention part against an actuator case.
10. The electric actuator according to claim 9, wherein the transmission gear mechanism comprises a gear, which has an engagement hole formed so that the lock member is engageable with and disengageable from the engagement hole, wherein the lock member comprises a distal end portion, which is inserted into and engaged with the engagement hole, and a pair of shoulder portions, which are arranged on opposite sides with respect to a straight line passing through the distal end portion in the advancing/retreating direction, wherein the lock sensor is arranged at a position of being capable of coming into contact with one of the shoulder portions, and wherein the inclination prevention part is provided on another of the shoulder portions on an opposite side of the one of the shoulder portions with which the lock sensor comes into contact.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(22) Now, description is made of the present invention with reference to the accompanying drawings. In the respective drawings for illustrating the present invention, components such as members and component parts having the same functions or shapes are denoted by the same reference symbols as long as the components can be distinguished, and description thereof is therefore omitted after the description is made once.
(23)
(24) As illustrated in
(25) Each of the parts forming the electric actuator 1 has a case. Component parts are accommodated in each of the cases. Specifically, the motor part 8 comprises a motor case 11 configured to accommodate a driving motor 10. The speed reduction mechanism part 9 comprises a speed reduction gear case 17 configured to accommodate a speed reduction gear mechanism 16. Moreover, the driving force transmission part 4 comprises a transmission gear case 29 configured to accommodate a transmission gear mechanism 28. The motion-conversion-mechanism support part 5 comprises a bearing case 41 configured to accommodate a support bearing 40. Further, respective pairs of the motor part 8 and the speed reduction mechanism part 9, the speed reduction mechanism part 9 and the driving force transmission part 4, and the driving force transmission part 4 and the motion-conversion-mechanism support part 5 are configured to be capable of being coupled to and decoupled from one another while the pairs are accommodated in the cases. Further, a shaft case 50 is configured to be capable of being coupled to and decoupled from the bearing case 41. Now, description is made of detailed configurations of the respective parts forming the electric actuator 1.
(26) The motor part 8 mainly comprises the driving motor (DC motor) 10 and the motor case 11. The driving motor 10 is configured to drive the motion conversion mechanism part 3. The motor case 11 is configured to accommodate the driving motor 10. The motor case 11 comprises a case main body 12 and a projecting portion 13. The case main body 12 has a bottomed cylindrical shape, and is configured to accommodate the driving motor 10 therein. The projecting portion 13 projects from a bottom portion 12a of the case main body 12 to the outside. The projecting portion 13 has a hole portion 13a which communicates to an internal space of the case main body 12. The hole portion 13a is sealed by a seal member 14 that is made of resin and covers an outer surface of the projecting portion 13.
(27) Under a state in which the driving motor 10 is inserted from an opening portion 12d of the case main body 12 into an inside of the case main body 12, an end surface of the driving motor 10 on an inner side in an insertion direction is held in abutment against the bottom portion 12a of the case main body 12. Moreover, a fitting hole 12c is formed in a center portion of the bottom portion 12a. A projection 10b of the driving motor 10 in the inner side in the insertion direction is fitted to the fitting hole 12c, thereby preventing interference of a rear end (left end portion in
(28) Moreover, as illustrated in
(29) Next, description is made of the speed reduction mechanism part 9.
(30) As illustrated in
(31) The speed reduction gear case 17 has an accommodating recessed portion 17a configured to accommodate the planetary-gear speed reduction mechanism 18 from an opposite side of the driving motor 10. Moreover, the speed reduction gear case 17 is formed so as to enable a motor adaptor 19 serving as a motor mounting member to be mounted thereto. The motor adaptor 19 is a tubular member, and a projection 10d of the driving motor 10 on an output side (right side in
(32) The speed reduction gear case 17 is configured to be capable of being fitted to the motor case 11 and the transmission gear case 29 described later and arranged on the opposite side of the motor case 11. A portion of the speed reduction gear case 17 arranged on the motor case 11 side is internally fitted to the opening portion 12d side of the motor case 11. A portion of the speed reduction gear case 17 arranged on the transmission gear case 29 side is externally fitted to the transmission gear case 29. Moreover, the speed reduction gear case 17 is fastened to the driving motor 10 through bolts 21 (see
(33) Next, description is made of the motion conversion mechanism part 3.
(34) The motion conversion mechanism part 3 is formed of a ball screw 22. The ball screw 22 mainly comprises a ball screw nut 23, a ball screw shaft 24, a large number of balls 25, and deflectors 26. The ball screw nut 23 serves as a rotary body. The ball screw shaft 24 is a shaft portion performing a linear motion. The deflectors 26 serve as circulation members. Spiral grooves 23a and 24a are respectively formed in an inner peripheral surface of the ball screw nut 23 and an outer peripheral surface of the ball screw shaft 24. The balls 25 are loaded between both of the spiral grooves 23a and 24a, and the deflectors 26 are assembled therebetween. With this configuration, the balls 25 in two rows circulate.
(35) The ball screw nut 23 receives the driving force from the driving motor 10, to thereby rotate in a forward direction or a backward direction. Meanwhile, the rotation of the ball screw shaft 24 is restricted by a pin 27 that is provided on a rear end portion (right end portion in
(36) Next, description is made of the driving force transmission part 4.
(37) The driving force transmission part 4 mainly comprises the transmission gear mechanism 28 and the transmission gear case 29. The transmission gear mechanism 28 is configured to transmit the driving force from the driving motor 10 of the drive part 2 to the ball screw 22 being the motion conversion mechanism part 3. The transmission gear case 29 is configured to accommodate the transmission gear mechanism 28. The transmission gear mechanism 28 comprises a drive gear 30 as a first gear on a drive side and a driven gear 31 as a second gear on a driven side meshing with the drive gear 30.
(38) A gear boss 32 is press-fitted to a rotation center portion of the drive gear 30. The drive gear 30 is rotatably supported through intermediation of the gear boss 32 by two rolling bearings 33 and 34 mounted to both the transmission gear case 29 and the bearing case 41 described later. Meanwhile, the driven gear 31 is press-fitted and fixed to the outer peripheral surface of the ball screw nut 23. When the driving force from the driving motor 10 is transmitted to the drive gear 30 through intermediation of the planetary-gear speed reduction mechanism 18, the driven gear 31 and the ball screw nut 23 integrally rotate, and the ball screw shaft 24 advances and retreats.
(39) The transmission gear case 29 comprises an accommodating recessed portion 29a configured to accommodate the drive gear 30 and the driven gear 31 therein. Moreover, the transmission gear case 29 has an insertion hole 29b through which the gear boss 32 is inserted. On an inner peripheral surface of the insertion hole 29b, there is formed a bearing mounting surface 29c to which the one rolling bearing 33 configured to support the gear boss 32 is mounted. Moreover, the transmission gear case 29 comprises an annular projection 29d fitted to an inner peripheral surface of the speed reduction gear case 17. In an outer peripheral surface (fitting surface) of the annular projection 29d, there is formed a mounting groove 29e configured to mount an O ring 35. Moreover, in a surface of the transmission gear case 29 on the bearing case 41 side, there is formed a fitting recessed portion 29f in a groove form fitted to the bearing case 41.
(40) Moreover, the transmission gear case 29 comprises a cylindrical portion 29g projecting toward a distal end portion side (left side in
(41) Next, description is made of the motion-conversion-mechanism support part 5.
(42) The motion-conversion-mechanism support part 5 mainly comprises the support bearing 40 and the bearing case 41. The support bearing 40 is configured to support the ball screw 22 being the motion conversion mechanism part 3. The bearing case 41 is configured to accommodate the support bearing 40. The support bearing 40 is formed of a back-to-back double-row angular contact ball bearing comprising an outer ring 42, an inner ring 43, and balls 44 in a plurality of rows interposed therebetween as main components.
(43) The support bearing 40 is accommodated in a sleeve 45 formed integrally with the bearing case 41, and is fixed through a snap ring 46 mounted to an inner peripheral surface of the sleeve 45. Moreover, the support bearing 40 is fixed by being press-fitted to an outer peripheral surface of the ball screw nut 23 on a rear end side (right side in
(44) On the transmission gear case 29 side of the bearing case 41, there is formed a protruding portion 41a configured to be fitted to the fitting recessed portion 29f of the transmission gear case 29. Moreover, on the transmission gear case 29 side of the bearing case 41, there is formed a gear boss accommodating portion 41b configured to accommodate a part of the gear boss 32 projecting from the transmission gear case 29 under a state in which the bearing case 41 is fitted to the transmission gear case 29. On an inner peripheral surface of the gear boss accommodating portion 41b, there is formed a bearing mounting surface 41c which is configured to mount the rolling bearing 34 configured to support the gear boss 32.
(45) On an opposite side of the bearing case 41 with respect to the transmission gear case 29 side, the shaft case 50 having a bottomed tubular shape configured to accommodate a rear end portion side (right end portion side in
(46) As illustrated in
(47) Now, description is made of the planetary-gear speed reduction mechanism 18 with reference to
(48)
(49) The planetary-gear speed reduction mechanism 18 comprises a ring gear 55, a sun gear 56, a plurality of planetary gears 57, a planetary gear carrier 58 (see
(50) The sun gear 56 is arranged at the center of the ring gear 55. The output shaft 10a of the driving motor 10 is press-fitted to the sun gear 56. Moreover, the respective planetary gears 57 are arranged between the ring gear 55 and the sun gear 56 so as to mesh with the ring gear 55 and the sun gear 56. The respective planetary gears 57 are rotatably supported by the planetary gear carrier 58 and the planetary gear holders 59. The planetary gear carrier 58 comprises a cylindrical portion 58a at its center portion. The cylindrical portion 58a is press-fitted between an outer peripheral surface of the gear boss 32 and an inner peripheral surface of the rolling bearing 33 (see
(51) In the planetary-gear speed reduction mechanism 18 having the configuration described above, when the driving motor 10 performs the rotational drive, the sun gear 56 coupled to the output shaft 10a of the driving motor 10 rotates, and, along with this rotation, the respective planetary gears 57 revolve along the ring gear 55 while rotating. Then, the planetary gear carrier 58 is rotated by the revolving motion of the planetary gears 57. With this, the rotation of the driving motor 10 is reduced in speed and transmitted to the drive gear 30, and a rotation torque increases. When the driving force is transmitted through the planetary-gear speed reduction mechanism 18 in such a manner, a high output of the ball screw shaft 24 can be obtained, and the driving motor 10 can be downsized.
(52) Next, description is made of the lock mechanism part 7 with reference to
(53) The lock mechanism part 7 mainly comprises a lock member 60, a sliding screw nut 61, a sliding screw shaft 62, a lock-member fixation plate 63, a locking motor (DC motor) 64, and a spring 65. When the lock mechanism part 7 is to be assembled, first, the lock member 60 is fastened to the sliding screw nut 61 through intermediation of the lock-member fixation plate 63 with bolts 84 (see
(54) The holder portion 66 is formed into a bottomed tubular shape, and a cap 67 is mounted on an opposite side of a bottom portion 66a thereof. The locking motor 64 is held in abutment against the bottom portion 66a of the holder portion 66 and an inner surface of the cap 67 under a state in which the locking motor 64 is inserted into the holder portion 66 and the cap 67 is mounted. Moreover, under this state, a projection 64b of the locking motor 64 on an output side (left side in
(55) Lock-mechanism accommodating recessed portions 66d and 41f are respectively formed in a portion of the shaft case 50 at which the holder portion 66 is formed and a portion of the bearing case 41 opposed thereto. A through hole 41g is formed in the lock-mechanism accommodating recessed portion 41f on the bearing case 41 side. As illustrated in
(56) The drive gear 30 is arranged in the advancing direction of the lock member 60. The drive gear 30 has engagement holes 30a with which the distal end portion of the lock member 60 can be engaged. As illustrated in
(57) A lock sensor 69 configured to detect a locking state is mounted to the bearing case 41 (see
(58) Now, description is made of an operation of the lock mechanism part 7.
(59) When power is not supplied to the locking motor 64, the lock member 60 is held at the advanced position by the spring 65, and is in the locking state in which the distal end portion of the lock member 60 is engaged with the engagement hole 30a of the drive gear 30. When the power is supplied to the driving motor 10 in order to start the driving of the ball screw shaft 24 in this state, the power is also supplied to the locking motor 64, and the locking motor 64 drives the lock member 60 in a retreating direction. With this, the sliding screw shaft 62 rotates. Meanwhile, the rotation of the sliding screw nut 61 is restricted through the insertion of the flat-plate-shaped distal end portion of the lock member 60 into the through hole 41g having a rectangular cross section. Thus, when the sliding screw shaft 62 rotates, the sliding screw nut 61 retreats against the urging force of the spring 65, and the lock member 60 retreats integrally with the sliding screw nut 61. With this, the distal end portion of the lock member 60 is disengaged from the engagement hole 30a of the drive gear 30, and the locking state is thus released. In this way, while the ball screw shaft 24 is being driven, the lock member 60 is held at the retreated position, and the drive gear 30 is thus held in the unlocked state (unlocking state).
(60) After that, when the supply of power to the driving motor 10 is shut off and the drive of the ball screw shaft 24 is thus stopped, the supply of power to the locking motor 64 is also shut off. With this, the driving force for causing the lock member 60 to retreat is no longer generated, and the lock member 60 is thus pushed to move in the advancing direction by the spring 65. Then, the locking state is brought about through the engagement of the distal end portion of the lock member 60 with the engagement hole 30a of the drive gear 30, thereby restricting the rotation of the drive gear 30.
(61) Through restriction of the rotation of the drive gear 30 by the lock member 60 in such a manner, the ball screw shaft 24 is held in the state in which the ball screw shaft 24 does not retreat. With this, even when an external force is input from the object device to be operated to the ball screw shaft 24 side, a position of the ball screw shaft 24 can be held at a predetermined position. This configuration is particularly preferred for a case in which the electric actuator is applied to an application that requires holding a position of the ball screw shaft 24.
(62) In this embodiment, the lock member 60 is caused to retreat by driving the locking motor 64. Conversely, the locking motor 64 may be driven to cause the lock member 60 to advance. Moreover, the lock member 60 may be caused to advance and retreat by rotating the locking motor 64 forward and backward.
(63) A stroke sensor 70 configured to detect a stroke of the ball screw shaft 24 is mounted to the electric actuator 1 of this embodiment (see
(64) Next, with reference to
(65) As illustrated in
(66) When the driving motor 10 receives the control signal, the driving motor 10 starts the rotational drive, and the driving force thereof is transmitted to the ball screw shaft 24 through intermediation of the planetary-gear speed reduction mechanism 18, the drive gear 30, the driven gear 31, and the ball screw nut 23, and the ball screw shaft 24 thus advances. With this, the object device to be operated arranged on the distal end portion side (actuator head side) of the ball screw shaft 24 is operated.
(67) At this time, the stroke value (position in the axial direction) of the ball screw shaft 24 is detected by the stroke sensor 70. The detection value detected by the stroke sensor 70 is transmitted to a comparison portion 82 of the control device 80, and a difference between the detection value and the target value is calculated. Then, the driving motor 10 is driven until the detection value matches the target value. When the electric actuator 1 of this embodiment is applied to, for example, a shift-by-wire system, a shift position can reliably be controlled by feeding back the stroke value detected by the stroke sensor 70 to control the position of the ball screw shaft 24 in such a manner.
(68) Next, with reference to
(69) As illustrated in
(70) An operation pressure of the ball screw shaft 24 at this time is detected by the pressure sensor 83, and the position of the ball screw shaft 24 is subjected to the feedback control based on the detection value and the target value as in the case of the use of the stroke sensor 70. When the electric actuator 1 of this embodiment is applied to, for example, a brake-by-wire system, a hydraulic pressure of a brake can reliably be controlled by feeding back the pressure value detected by the pressure sensor 83 to control the position of the ball screw shaft 24 in such a manner.
(71) The configuration and the operation of the electric actuator 1 of this embodiment are as described above. Now, description is made of components suitable for downsizing relating to the electric actuator 1 of this embodiment.
(72) As mentioned in the description of the lock mechanism part 7, in this embodiment, the locking motor 64 of the rotary type is used as the driving source configured to drive the lock mechanism part 7. In such a manner, through use of the rotary motor as the driving source configured to drive the lock mechanism part 7, compared to the configuration of using a solenoid as the driving source, the downsizing of the electric actuator 1 can be achieved.
(73) Moreover, it is preferred that the rotary motor used for the locking motor 64 be a small motor.
(74) In this embodiment, the rotary motor is used as the driving source configured to retreat the lock member 60 to release the locking state. However, the rotary motor may be used as a driving source configured to bring the lock member 60 into the locking state (to advance the lock member 60) or may be used as a driving source configured to switch the lock member 60 between both of the locking state and the unlocking state (to advance and retreat the lock member 60).
(75) Moreover, in this embodiment, the sliding screw device comprising the sliding screw nut 61 and the sliding screw shaft 62 is used as the mechanism configured to convert the rotary motion of the locking motor 64 into the linear motion. In such a manner, as a result of employing the sliding screw device, the linear motion can be achieved through the simple configuration having a small number of parts in the configuration of employing the rotary motor as the driving source. Thus, further downsizing can be achieved.
(76) In this embodiment, there is employed such a configuration that the sliding screw nut 61 is caused to perform the linear motion by rotating the sliding screw shaft 62. However, conversely, the sliding screw shaft 62 may be caused to perform the linear motion by rotating the sliding screw nut 61. In other words, by fixing the sliding screw nut 61 to the output shaft 64a of the locking motor 64, and fixing the sliding screw shaft 62 to the lock member 60, the sliding screw nut 61 is rotated by the drive by the locking motor 64, thereby being capable of integrally advancing and retreating the sliding screw shaft 62 and the lock member 60.
(77) As described above, when the sliding screw device is used, the configuration to restrict the rotation of the member of the sliding screw device performing the linear motion is required. In this embodiment, the through hole 41g having the rectangular cross section is formed in the baring case 41, and the lock member 60 having the flat plate shape is inserted into the through hole 41g, thereby restricting the rotation of the member (sliding screw nut 61) of the sliding screw device performing the linear motion. In such a manner, the bearing case 41, which is a part of the actuator case, has the function as the rotation restriction part. As a result, it is not required to independently provide a member configured to restrict the rotation of the sliding screw nut 61, which is advantageous for the downsizing.
(78) As another configuration of this embodiment, a projection may be formed on an outer peripheral surface of the sliding screw nut 61, and the rotation of the sliding screw nut 61 may be restricted by bringing the projection into abutment against an inner surface of the bearing case 41. When the portion configured to restrict the rotation of the sliding screw nut 61 is far in the radial direction from the output shaft 64a of the locking motor 64, a moment received by the portion configured to restrict the rotation increases, and it is determined that a resistance against the linear motion of the sliding screw nut 61 increases. Therefore, it is desired that the portion configured to restrict the rotation be at a position as close as possible to the output shaft 64a of the locking motor 64 in the radial direction. In this respect, in this embodiment, the distal end portion side of the lock member 60 is arranged coaxially with the output shaft 64a of the locking motor 64 (see
(79) In this embodiment, the rotation is transmitted from the drive gear 30 to the driven gear 31 at a constant speed. However, the rotation may be transmitted from the drive gear 30 to the driven gear 31 while the speed of the rotation is reduced. In this case, the drive gear 30 is high in rotation speed, but low in rotation torque compared to the driven gear 31. Thus, when not the driven gear 31 high in rotation torque but the drive gear 30 low in rotation torque is used as the gear to be engaged with the lock mechanism part 7, a load on the lock mechanism part 7 during the engagement can thus be reduced. Moreover, in this case, when the drive gear 30 having the higher rotation speed is used as the gear to be engaged with the lock mechanism part 7, the positioning of the drive gear 30 can thus finely be carried out in the rotation direction compared to a case in which the driven gear 31 after the speed reduction is used as the gear to be engaged with the lock mechanism part 7. As a result, an accuracy of stopping the motion conversion mechanism part 3 increases.
(80) Now, description is made of another embodiment of the present invention. A portion other than that described below basically has the same configuration as that of the above-mentioned embodiment, and description of the same portion is thus omitted.
(81) Also in this embodiment, similarly to the embodiment described above, the lock sensor 69 configured to detect the advanced and retreated positions of the lock member 60 in order to recognize whether or not the locking state is brought about is mounted to the bearing case 41 (see
(82) Now, description is made of an operation of the lock mechanism part 7.
(83) When power is not supplied to the locking motor 64, the lock member 60 is maintained at the locking position having reached after being advanced by the spring 65, and is in the locking state in which the distal end portion of the lock member 60 is engaged with the engagement hole 30a of the drive gear 30. When the power is supplied to the driving motor 10 in order to start the driving of the ball screw shaft 24 from this state, the power is also supplied to the locking motor 64, and the locking motor 64 drives the lock member 60 in a direction of retreating the lock member 60. As a result, the slide screw shaft 62 rotates. At this time, the rotation of the sliding screw nut 61 is restricted through the insertion of the distal end portion in the flat plate shape of the lock member 60 into the through hole 41g having the rectangular cross section. Thus, when the sliding screw shaft 62 rotates, the sliding screw nut 61 retreats against the urging force of the spring 65, and the lock member 60 also retreats integrally with the sliding screw nut 61. With this, the distal end portion of the lock member 60 is disengaged from the engagement hole 30a of the drive gear 30, and the locking state is released. In this way, while the ball screw shaft 24 is being driven, the lock member 60 is maintained at the retreated and unlocking position, and the drive gear 30 is thus maintained in an unlocked state.
(84) After that, when the supply of power to the driving motor 10 is shut off, and the driving of the ball screw shaft 24 is thus stopped, the supply of power to the locking motor 64 is also shut off. With this, the driving force for causing the lock member 60 to retreat is no longer generated, and the lock member 60 is thus pushed to move toward the direction of the advance by the spring 65. Then, the locking state is brought about through the engagement of the distal end portion of the lock member 60 with the engagement hole 30a of the drive gear 30, and the rotation of the drive gear 30 is thus restricted.
(85) Incidentally, in the electric actuator of this embodiment, when the lock member 60 is advanced to be brought into the locking state, the contact element 69a of the lock sensor 69 comes into contact with one side of the lock member 60, and the lock member 60 may incline with respect to the advancing/retreating direction. Specifically, as illustrated in
(86) Thus, in order to prevent such problems in advance, in the electric actuator of this embodiment, an inclination prevention part configured to prevent the inclination of the lock member 60 is provided. In this embodiment, as illustrated in
(87) Through arrangement of the inclination prevention part 90 at such a position, when the lock member 60 is advanced, the front surface 601 of the shoulder portion 60b on the right side is brought into abutment against the inclination prevention part 90. With this, as illustrated in
(88) Timing at which the lock member 60 is brought into abutment against the inclination prevention part 90 when the lock member 60 is advanced can be adjusted by changing a thickness “t” (see
(89) As described above, in the electric actuator of the present invention, the inclination of the lock member 60 can be reduced or eliminated through provision of the inclination prevention part 90. Further, it is possible to avoid a situation in which the lock member 60 is caught in the through hole 41g or the engagement hole 30a, or cannot be inserted into the engagement hole 30a. With this, the certainty of the locking and the unlocking increases, and the reliability increases. Moreover, the smooth advancing/retreating operation of the lock member 60 can be achieved with the simple configuration of only mounting the inclination prevention part 90 on the bearing case 41, which is advantageous for the cost reduction and the downsizing of the device.
(90) In the above-mentioned embodiments, the inclination of the lock member occurs through contact with the lock sensor, but the present invention is not limited to this case. The present invention can also be applied to an electric actuator in which an inclination occurs in the lock member due to, for example, interference or contact with peripheral members other than the lock sensor.
(91) Moreover, as in an example illustrated in
(92) Moreover, low-friction treatment may be applied to a surface of the lock member 60 (the surface may be formed of a low-friction surface) in order to increase a slide performance of the lock member 60 with respect to the engagement holes 30a and the through hole 41g, and to suppress wear due to interference with those holes 30a and 41g. As the low-friction treatment, for example, there can be applied so-called molybdenum disulfide shot treatment of spraying fine molybdenum disulfide powders on a surface of an object to be treated at high speed to cause the powders to collide with the surface, to thereby form a layer of molybdenum disulfide on the surface of the object to be treated. A portion to be subjected to the low-friction treatment may be an entire surface of the lock member 60, but it is only required to subject at least portions in contact with the engagement holes 30a and the through hole 41g to the low-friction treatment.
(93) Moreover, as in an example illustrated in
(94)
(95) The electric actuator 1 illustrated in
(96) Also in the electric actuator 1 illustrated in
(97) As described above, with the present invention, the downsizing of the electric actuator 1 can be achieved through use of the rotary motor as the driving source configured to drive the lock mechanism part 7. As a result, the downsizing of devices and machines on which the electric actuator is mounted can also be achieved. Thus, the configuration of the electric actuator according to the present invention is also preferred when the electric actuator is produced as series, and is deployed as a plurality of types adapted to applications and usages such as an electric parking brake mechanism for vehicles including two-wheeled vehicles, an electric/hydraulic brake mechanism, an electric shift change mechanism, and an electric power steering as well as a 2WD/4WD electric switching mechanism and an electric shift change mechanism for an outboard engine (for a vessel propulsion engine).
(98) Description has been made of the embodiments of the present invention, but the present invention is not limited to the case in which a DC motor is used as the rotary motor (locking motor 64). A rotary motor other than a DC motor may be used. Moreover, the lock mechanism part 7 is not limited to the one that employs the sliding screw device, but may be one that employs a ball screw device.
(99) The support bearing 40 configured to support the motion conversion mechanism part 3 is not limited to the configuration of using the double-row angular contact ball bearing. A pair of single-row angular contact ball bearings may be used in combination. Moreover, as the support bearing 40, in addition to the angular contact ball bearing, another double-row bearing using, for example, a deep groove ball bearing may be applied.
(100) The motion conversion mechanism part 3 may be a sliding screw device. However, the ball screw 22 is more preferred in terms of reducing the rotation torque to downsize the driving motor 10.
(101) Moreover, the speed reduction mechanism part 9 may be a speed reduction mechanism other than the planetary-gear speed reduction mechanism 18.
(102) The present invention is not limited to the above-mentioned embodiments. As a matter of course, the present invention may be carried out in various modes without departing from the spirit of the present invention. The scope of the present invention is defined in claims, and encompasses equivalents described in claims and all changes within the scope of claims.
REFERENCE SIGNS LIST
(103) 1 electric actuator
(104) 2 drive part
(105) 3 motion conversion mechanism part
(106) 4 driving force transmission part
(107) 5 motion-conversion-mechanism support part
(108) 6 operation part
(109) 7 lock mechanism part
(110) 8 motor part
(111) 9 speed reduction mechanism part
(112) 10 driving motor
(113) 10a output shaft
(114) 28 transmission gear mechanism
(115) 30 drive gear (first gear)
(116) 30a engagement hole
(117) 41 bearing case
(118) 41g through hole
(119) 60 lock member
(120) 60a distal end portion
(121) 60b shoulder portion
(122) 61 sliding screw nut
(123) 62 sliding screw shaft
(124) 64 locking motor
(125) 65 spring
(126) 69 lock sensor
(127) 90 inclination prevention part