Control method of variable stroke engine for reforming high-octane fuel under the flexible cylinder engine (FCE) mode

Abstract

The present invention discloses a control method of variable stroke engine for reforming high-octane fuel under the FCE mode, the ECU connected to the engine controls the amount of fuel injected from the flexible cylinder injector to the flexible cylinder and controls the switch state of inlet valve and exhaust valve of the flexible cylinder, so that the flexible cylinder can be switched between two-stroke mode and four-stroke mode according to the actual engine operating conditions; when the engine is at a small load and needs to promote combustion stability, the flexible cylinder injector injects a rich fuel with equivalence ratio greater than 1 into the flexible cylinder, the flexible cylinder is at two-stroke mode; when the engine is at a large load and needs sufficient power output, the flexible cylinder injector injects a conventional fuel into the flexible cylinder, said flexible cylinder is at four-stroke mode.

Claims

1. A control method of variable stroke engine for reforming high-octane fuel under a flexible cylinder engine (FCE) mode, wherein the variable stroke engine comprises an air inlet system, a plurality of working cylinders (7) and at least one combustion flexible cylinder (8); the air inlet system comprises a turbine (13), a supercharger (12), a main air inlet pipe (9) connected to the supercharger (12), and a three-way air inlet valve (21) provided on the main air inlet pipe (9); the main air inlet pipe (9) is divided into two ways via the three-way air inlet valve (21), one is a working cylinder air inlet pipe (2), the other is a flexible cylinder air inlet pipe (1), a working loop is arranged between the main air inlet pipe (9) and the working cylinder air inlet pipe (2), and a fuel reforming loop is arranged between the working cylinder air inlet pipe (2) and the flexible cylinder air inlet pipe (1); the fuel reforming loop comprises the flexible cylinder air inlet pipe (1), a flexible cylinder injector (19), the at least one combustion flexible cylinder (8), the three-way exhaust valve (17) of the at least one combustion flexible cylinder (8), a reforming air intercooler (18), a reforming pipe (20) and a mixing chamber (3); wherein the reforming air intercooler (18) is arranged on the reforming pipe (20) and located between the at least one combustion flexible cylinder (8) and the mixing chamber (3); an electronic control unit (ECU) connected to the variable stroke engine controls the amount of fuel injected from the flexible cylinder injector (19) to the at least one combustion flexible cylinder (8) and controls the switch state of an inlet valve (23) and an exhaust valve (24) of the at least one combustion flexible cylinder (8), so that the at least one combustion flexible cylinder (8) can be switched between two-stroke mode and four-stroke mode according to actual engine operating conditions; when the variable stroke engine is at a small load and needs to promote combustion stability, the flexible cylinder injector (19) injects a rich fuel with equivalence ratio greater than 1 into the at least one combustion flexible cylinder (8), the at least one combustion flexible cylinder (8) is at two-stroke mode; when the variable stroke engine is at a large load and needs sufficient power output, the flexible cylinder injector (19) injects a conventional fuel into the at least one combustion flexible cylinder (8), the at least one combustion flexible cylinder is at four-stroke mode; wherein the process of reforming loop under two-stroke mode is as follows: Step 1-1): switching off the exhaust valve (24), switching on the inlet valve (23), and introducing fresh air into the at least one combustion flexible cylinder (8); Step 1-2): when the at least one combustion flexible cylinder (8) reaches the bottom dead center, switching off the inlet valve (23) and the exhaust valve (24), and low-temperature compressing the high-octane fuel to be misfire reformed in the at least one combustion flexible cylinder (8); and Step 1-3): according to the reactivity curve of reformed products of the at least one combustion flexible cylinder (8), selecting switch-on time of the exhaust valve (24), deriving the reformed products with corresponding reactivity required by the variable stroke engine from the at least one combustion flexible cylinder (8) and introducing it into the plurality of working cylinders (7).

2. The control method of variable stroke engine for reforming high-octane fuel under the FCE mode according to claim 1, wherein the reactivity curve of the reformed products of the at least one combustion flexible cylinder in Step 1-3) is to be obtained by using CHEMKIN® software according to the reactivities of the reformed products are different at the different derivation moments.

3. The control method of variable stroke engine for reforming high-octane fuel under the FCE mode according to claim 1, wherein the process of reforming loop under four-stroke mode is as follows: Step 2-1): switching off the exhaust valve (24), switching on the inlet valve (23), and introducing fresh air into the at least one combustion flexible cylinder (8); Step 2-2): when the at least one combustion flexible cylinder (8) reaches the bottom dead center, switching off the inlet valve (23) and the exhaust valve (24), and low-temperature compressing high octane fuel to be misfire reformed in the at least one combustion flexible cylinder; Step 2-3): travelling down a piston of the at least one combustion flexible cylinder (8), and providing power to the variable stroke engine; and Step 2-4): switching on the exhaust valve (24) to exhaust combusted exhaust gas.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a structural diagram of the high-octane fuel engine under the FCE mode of the present disclosure;

(2) FIG. 2 is the state diagram which shows the valves state when the flexible cylinder is under two-stroke mode; wherein FIG. 2a shows the air inlet state, FIG. 2b shows the misfire compressing reforming state, FIG. 2c shows the air exhaust state;

(3) FIG. 3 is the state diagram which shows the valves state when the flexible cylinder is under four-stroke mode; wherein FIG. 3a shows the air inlet state, FIG. 3b shows the compression state, FIG. 3c shows the working state, and FIG. 3d shows the air exhaust state;

(4) FIG. 4 is the diagram which shows the reactivity variation of the reformed products in the flexible cylinder at different switch-on time of the exhaust valve.

(5) Wherein the list of reference signs is as follows: 1 flexible cylinder air inlet pipe 2 working cylinder air inlet pipe 3 mixing chamber 4 working cylinder injector 5 working cylinder air inlet manifold 6 engine 7 working cylinder 8 flexible cylinder 9 main air inlet pipe 10 EGR pipe 11 EGR valve 12 supercharger 13 turbine 14 air outlet pipe 15 main air outlet pipe 16 post-treatment device 17 three-way exhaust valve of the flexible cylinder 18 reforming air intercooler 19 flexible cylinder injector 20 reforming pipe 21 three-way air inlet valve 22 EGR cooler 23 Inlet valve 24 exhaust valve

DETAILED DESCRIPTION OF THE EMBODIMENTS

(6) The present disclosure will be further described accompanying with the figures and detailed embodiments, the embodiments are merely illustrative but not limiting.

(7) In the present disclosure, the flexible cylinder is designed for two-stroke/four-stroke switching through adjusting valves, while the other conventional cylinders are designed for four-stroke. Compared to the flexible cylinder under four-stroke mode, the flexible cylinder in the present disclosure increases the production of reformed fuel to improve the reforming efficiency; the flexible cylinder can be converted to a four-stroke mode as the conventional cylinder when the engine is in a large load and needs sufficient power output. The FCE mode includes a flexible cylinder and a conventional cylinder, the specific working flow is as follows: the flexible cylinder is used for reforming the fuel, and the reformed products is cooled via pipelines and then routed with fresh fuel into the conventional cylinder for combustion. The present disclosure provides a novel engine comprising a two-stroke/four-stroke mode flexible cylinder and four-stroke mode conventional cylinders, wherein the activity of reforming products in the flexible cylinder can be regulated by controlling the switch-on time of the exhaust valve; when the flexible cylinder needs to be converted into a conventional cylinder due to the actual operating conditions, the flexible cylinder is converted into a four-stroke mode, the valves of which are same as the conventional cylinder, so that the engine can provide sufficient power output at a large load.

(8) The control method of variable stroke engine for reforming high-octane fuel under the FCE mode of the present disclosure regulates and achieves in-cylinder two-stroke fuel reforming via valves strategy, so that the engine can obtain enough reformed products at a small load and can operate more efficiently and energy-efficiently. The novel engine controlled by combustion reaction path of the present disclosure comprises of an air inlet system, an operating system and a fuel reforming system, the structural diagram is shown in FIG. 1. The structure of the air inlet system and operating system of the present disclosure are same as that of the engine under FCE mode mentioned in Reference [13], but the valves in the fuel reforming system are optimized. The structural diagram of the engine in the present disclosure is shown in FIG. 1, which comprises an air inlet system, a plurality of working cylinders 7 and at least one flexible cylinder 8 (for example, three-cylinder engine comprises a flexible cylinder and two working cylinders, six-cylinder engine comprises two flexible cylinders and four working cylinders, forming a “one for two” mode), a turbine 13, a supercharger 12, a main air inlet pipe 9 connected to the supercharger 12, a three-way air inlet valve 21 provided on the main air inlet pipe 9; the main air inlet pipe 9 is divided into two ways via the three-way air inlet valve 21, one is a working cylinder air inlet pipe 2, the other is a flexible cylinder air inlet pipe 1, and a working loop is arranged between the main air inlet pipe 9 and the working cylinder air inlet pipe 2, a fuel reforming loop is arranged between the working cylinder air inlet pipe 2 and the flexible cylinder air inlet pipe 1; a turbocharger consists of a turbine and a supercharger; the exhaust gas from an air outlet pipe 14 drives the turbine 13, and the supercharger 12 drives the turbine 13 for compressing the inlet air; the three-way air inlet valve 21 controls the air distribution and flow direction of the air flew from the main air inlet pipe 9 so as to avoid exhaust gas in the EGR pipe 10 backflowing to the main air inlet pipe 9 due to pressure differences inside the pipes; the working cylinder air inlet pipe 2 introduces the air which passes through the three-way air inlet valve 21 or mixed gas mixed by EGR exhaust gas and air into the mixing chamber 3. The three-way air inlet valve 21 only permits inlet air in the main air inlet pipe 9 flowing into the flexible cylinder air inlet pipe 1 and the working cylinder air inlet pipe 2. The electronic control unit (short for ECU) connected to the engine controls the air distribution and flow direction via the three-way air inlet valve 21 to avoid exhaust gas backflowing to the main air inlet pipe 9 according to the pressure differences among the pipes of main air inlet pipe 9, flexible cylinder air inlet pipe 1 and the working cylinder air inlet pipe 2.

(9) The working loop comprises the supercharger 12, the three-way air inlet valve 21, the working cylinder air inlet pipe 2, the mixing chamber 3, a working cylinder air inlet manifold 5, a working cylinder injector 4, working cylinders 7, an air outlet pipe 14, a EGR valve 11, a EGR cooler 22, a main air outlet pipe 15 and a post-treatment device 16, etc. The mixing chamber 3 is used for mixing the air from the working cylinder air inlet pipe 2 or the mixed gas mixed by EGR exhaust gas and air; the working cylinder injector 4 is used for controlling the fuel injecting time and fuel amount injected into the working cylinder; the EGR valve 11, provided on the EGR pipe 10, is used for controlling the amount of the exhaust gas introduced into the mixing chamber 3; the EGR cooler 22 is arranged on the EGR pipe 10 and located between the mixing chamber 3 and the EGR valve 11.

(10) The fuel reforming loop comprises the flexible cylinder air inlet pipe 1, the flexible cylinder injector 19, the inlet valve 23, the exhaust valve 24, the flexible cylinder 8, the reforming pipe 20, a reforming air intercooler 18 and the mixing chamber 3. The process of fuel reforming loop is that the fuel enters into the flexible cylinder air inlet pipe 1, and successively passes through the flexible cylinder injector 19, the flexible cylinder 8, the reforming pipe 20, the reforming air intercooler 18, and finally reaches the mixing chamber 3; wherein the reforming air intercooler 18 is arranged on the reforming pipe 20 and located between the flexible cylinder 8 and the mixing chamber 3. The ECU connected to the engine controls the amount of fuel injected from the flexible cylinder injector 19 to the flexible cylinder 8 and controls the switch state of inlet valve 23 and exhaust valve 24 of the flexible cylinder 8, so that the flexible cylinder 8 can be switched between two-stroke mode and four-stroke mode according to the actual engine operating conditions.

(11) When the engine is at a small load and needs to promote combustion stability, the flexible cylinder injector 19 injects a rich fuel with equivalence ratio greater than 1 into the flexible cylinder 8, said flexible cylinder 8 is at two-stroke mode. As shown in FIG. 2, the process of reforming loop under two-stroke mode is as follows:

(12) Step 1-1): switching off the exhaust valve 24, switching on the inlet valve 23, and introducing fresh air into the flexible cylinder 8;

(13) Step 1-2): when the flexible cylinder 8 reached the bottom dead center (short for BDC), switching off the inlet valve 23 and the exhaust valve 24, and low-temperature compressing the high-octane fuel to be misfired reformed in the flexible cylinder 8;

(14) Step 1-3): according to the reactivity curve of the reformed products of the flexible cylinder, selecting the switch-on time of the exhaust valve 24, deriving the reformed products with corresponding activity required by the engine from the flexible cylinder 8 and introducing it into the working cylinders 7. Wherein the reactivity curve of the reformed products of the flexible cylinder can be obtained by using the CHEMKIN software according to the reactivities of the reforming products are different at the different derivation moments. FIG. 4 shows the reactivity variation of the reformed products in the flexible cylinder at different switch-on time of the exhaust valve.

(15) When the engine is at a large load and needs sufficient power output, the flexible cylinder injector 19 injects a conventional fuel into the flexible cylinder 8, said flexible cylinder 8 is at four-stroke mode. As shown in FIG. 3, the process of reforming loop under four-stroke mode is as follows:

(16) Step 2-1): switching off the exhaust valve 24, switching on the inlet valve 23, and introducing fresh air into the flexible cylinder 8;

(17) Step 2-2): when the flexible cylinder 8 reached the BDC, switching off the inlet valve 23 and the exhaust valve 24, and low-temperature compressing the misfired high octane fuel in the flexible cylinder 8;

(18) Step 2-3): travelling down the piston of the flexible cylinder 8, and providing power to the engine;

(19) Step 2-4): switching on the exhaust valve 24 to exhaust the combusted exhaust gas.

(20) In conclusion, the ECU connected to the engine regulates the switch states of the flexible cylinder valves according to the operating conditions of the engine as follows: when the flexible cylinder acts as a reforming cylinder to reform the high-octane fuel, the operating mode of the flexible cylinder is two-stroke mode; when the engine's heavy load requires to output sufficient power, the flexible cylinder operates in the same mode as the conventional cylinders and converts to four-stroke mode. The present disclosure can switch the flexible cylinder operation mode between two-stroke and four-stroke mode. Therefore, during the reforming process of the flexible cylinder under two-stroke mode, The present disclosure can obtain different reforming mixture with different reforming degrees, i.e. different reactive reformed products, by controlling the switch-on time of the exhaust valve of the flexible cylinder, thereby satisfying the requirements of the engine requiring the reformed products with different activities within a wide range. Furthermore, the flexible cylinder under two-stroke mode can be reformed twice when the engine is in a normal four-stroke working process, so that the flexible cylinder can provide enough reformed products to the conventional cylinder to meet the engine requirements.

(21) Although the functions and working processes of the present disclosure have been described above with reference to the accompanying drawings, The present disclosure is not limited thereto. The foregoing specific implementations are merely illustrative but not limiting. A person of ordinary skill in the art may make various forms under the teaching of the present disclosure without departing from the purpose of the present disclosure and the protection scope of the appended claims, and all the forms shall fall into the protection scope of the present disclosure.