Metal bicyclic amidinates
11161857 · 2021-11-02
Assignee
Inventors
- Roy Gerald GORDON (Cambridge, MA, US)
- Eugene Beh (Portola Valley, CA, US)
- Liuchuan Tong (Cambridge, MA, US)
Cpc classification
C07F1/00
CHEMISTRY; METALLURGY
H01L21/02205
ELECTRICITY
C23C16/45553
CHEMISTRY; METALLURGY
International classification
A61K9/00
HUMAN NECESSITIES
C07F15/00
CHEMISTRY; METALLURGY
C07F9/00
CHEMISTRY; METALLURGY
C07F13/00
CHEMISTRY; METALLURGY
C07F11/00
CHEMISTRY; METALLURGY
C07F1/00
CHEMISTRY; METALLURGY
C23C16/455
CHEMISTRY; METALLURGY
C07F7/00
CHEMISTRY; METALLURGY
H01L21/02
ELECTRICITY
C07F5/00
CHEMISTRY; METALLURGY
C07F3/00
CHEMISTRY; METALLURGY
Abstract
Compounds are synthesized with bicyclic amidinate ligands attached to one or more metal atoms. These compounds are useful for the synthesis of materials containing metals. Examples include pure metals, metal alloys, metal oxides, metal nitrides, metal phosphides, metal sulfides, metal selenides, metal tellurides, metal borides, metal carbides, metal silicides and metal germanides. Techniques for materials synthesis include vapor deposition (chemical vapor deposition and atomic layer deposition), liquid solution methods (sol-gel and precipitation) and solid-state pyrolysis. Copper metal films are formed on heated substrates by the reaction of copper(I) bicyclic amidinate vapor and hydrogen gas, whereas reaction with water vapor produces copper oxide. Silver and gold films were deposited on surfaces by reaction of their respective bicyclic amidinate vapors with hydrogen gas. Reaction of cobalt(II) bis(bicyclic amidinate) vapor, ammonia gas and hydrogen gas deposits cobalt metal films on heated substrates, while reaction with ammonia produces cobalt nitride and reaction with water vapor produces cobalt oxide. Ruthenium metal films are deposited by reaction of ruthenium(II) bis(bicyclic amidinate) or ruthenium(III) tris(bicyclic amidinate) at a heated surface either with or without a co-reactant such as hydrogen gas or ammonia or oxygen. Suitable applications include electrical interconnects in microelectronics and magnetoresistant layers in magnetic information storage devices. Hafnium oxide films are deposited by reaction of hafnium(IV) tetrakis(bicyclic amidinate) with oxygen sources such as water, hydrogen peroxide or ozone. The HfO.sub.2 films have high dielectric constant and low leakage current, suitable for applications as an insulator in microelectronics. The films have very uniform thickness and complete step coverage in narrow holes.
Claims
1. A metal bicyclic amidinate comprising one or more metals and one or more bicyclic amidinate ligands with the general structure ##STR00071## wherein R.sup.1, R.sup.2, R.sup.3, R.sup.4, R.sup.5, R.sup.6, R.sup.7, R.sup.8, and R.sup.9 are each independently selected from the group consisting of hydrogen, hydrocarbon groups, substituted hydrocarbon groups, and other groups of non-metallic atoms, and wherein the one or more bicyclic amidinate ligands are bonded to the one or more metals.
2. The metal bicyclic amidinate of claim 1, being a metal(I) bicyclic amidinate represented either by the general formula for dimers ##STR00072## or by oligomers of the same monomeric unit, wherein: M.sup.1 represents the one or more metals and is a metal(I) selected from the group consisting of copper, silver, gold, iridium, thallium, lithium, sodium, and potassium; ##STR00073## represents the one or more bicyclic amidinate ligands with the general structure ##STR00074## and L.sub.n represents a neutral donor ligand present in amounts n=0, 1, 2 or more.
3. The metal bicyclic amidinate of claim 2, having the chemical name 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl copper(I) dimer and having the formula: ##STR00075##
4. The metal bicyclic amidinate of claim 2, having the chemical name 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl silver(I) tetramer and having the formula: ##STR00076##
5. The metal bicyclic amidinate of claim 2, having the chemical name 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl gold(I) dimer and having the formula: ##STR00077##
6. The metal bicyclic amidinate of claim 1, being a metal(II) bis(bicyclic amidinate) represented either by the general formula ##STR00078## or by its oligomers, wherein: M.sup.2 represents the one or more metals and is a metal(II) selected from the group consisting of nickel, cobalt, chromium, iron, beryllium, magnesium, copper, zinc, titanium, vanadium, platinum, palladium, manganese, ruthenium, tin, cadmium, calcium, europium, strontium, lead, barium, and tellurium; ##STR00079## represents the one or more bicyclic amidinate ligands with the general structure ##STR00080## and L.sub.n represents a neutral donor ligand present in amounts n=0, 1, 2 or more.
7. The metal bicyclic amidinate of claim 6, having the chemical name bis(3a-ethyl-2,2-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)nickel(II) and having the formula: ##STR00081##
8. The metal bicyclic amidinate of claim 6, having the chemical name bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)ruthenium(II) dicarbonyl and having the formula: ##STR00082##
9. The metal bicyclic amidinate of claim 1, being a metal(III) tris(amidinate) represented either by the general formula ##STR00083## or by its oligomers, wherein: M.sup.3 represents the one or more metals and is a metal(III) selected from the group consisting of aluminum, cobalt, iron, chromium, gallium, vanadium, titanium, rhodium, ruthenium, osmium, iridium, molybdenum, tungsten, niobium, tantalum, scandium, antimony, indium, lutetium, ytterbium, thulium, erbium, thallium, yttrium, holmium, dysprosium, terbium, gadolinium, europium, samarium, neodymium, praseodymium, cerium, lanthanum, bismuth, and uranium; and ##STR00084## represents the one or more bicyclic amidinate ligands with the general structure ##STR00085##
10. The metal bicyclic amidinate of claim 9, having the chemical name tris(2, 5-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)lanthanum(III) and having the formula: ##STR00086##
11. The metal bicyclic amidinate of claim 1, being a metal(IV) tetrakis(bicyclic-amidinate) represented either by the general formula ##STR00087## or by its oligomers, wherein: M.sup.4 represents the one or more metals and is a metal(IV) selected from the group consisting of zirconium, hafnium, tin, tantalum, niobium, tungsten, molybdenum, uranium, rhenium, platinum, osmium, iridium, ruthenium, palladium, titanium, rhodium, vanadium, tellurium, cerium, and lead; and ##STR00088## represents the one or more bicyclic amidinate ligands with the general structure ##STR00089##
12. The metal bicyclic amidinate of claim 11, having the chemical name tetrakis(1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl) metal(IV) and having the formula: ##STR00090##
13. The metal bicyclic amidinate of claim 12, wherein M.sup.4 is zirconium or hafnium.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and various other aspects, features, and advantages of the present invention, as well as the invention itself, may be more fully appreciated with reference to the following detailed description of the invention when considered in connection with the following drawings. The drawings are presented for the purpose of illustration only and are not intended to be limiting of the invention, in which:
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DETAILED DESCRIPTION
(14) Metal bicyclic amidinates include one or more bicyclic amidinate ligands, “A.” Bicyclic amidinate ligands are anionic ligands that may be attached to one or more metal ions to form a metal bicyclic amidinate. An “amidinate” as that term is used, means an anionic group containing two nitrogens and a bridging carbon connected by bonds with an order greater than one. A “bicyclic amidinate” as that term is used, means an amidinate with a two-ring structure incorporating the nitrogens of the amidinate group.
(15) In one embodiment, bicyclic amidinates have two fused five-membered rings and are represented by the following structure A:
(16) ##STR00020##
(17) In this formula, R.sup.1 through R.sup.9, or “R” where n=1-9, represent groups made from one or more non-metal atoms. In some embodiments, IV may be chosen independently from hydrogen, alkyl, substituted alkyl, cycloalkyl, substituted cycloalkyl, aryl, substituted aryl, alkenyl, substituted alkenyl, alkynyl, substituted alkynyl, trialkylsilyl, dialkylamide or fluoroalkyl groups, or other non-metal atoms or groups containing non-metal atoms. Exemplary hydrocarbon groups include C.sub.1-C.sub.6 alkyl, C.sub.2-C.sub.6 alkenyl and C.sub.2-C.sub.6 alkynyl groups. They can be branched or unbranched. In preferred embodiments, R.sup.n are each independently hydrogen or alkyl groups containing 1 to 4 carbon atoms. The hydrocarbon groups are preferably non-aromatic. Conventional atom numbers for the ring carbons are shown for reference in formulas that follow:
(18) ##STR00021##
(19) “Alkyl group” refers to a saturated hydrocarbon chain that may be a straight chain or branched chain or a cyclic hydrocarbon group, containing the indicated number of carbon atoms. For example, C.sub.1-C.sub.6 indicates that the group may have from 1 to 6 (inclusive) carbon atoms in it. Examples of alkyl groups include, but are not limited to, methyl, ethyl, propyl, isopropyl, butyl, and tert-butyl groups. Examples of cyclic alkyl groups include, but are not limited to, cyclopropyl, methylcyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, methylcyclohexyl, and cycloheptyl groups.
(20) “C.sub.2-C.sub.6 alkenyl group” refers to a straight or branched chain unsaturated hydrocarbon containing 2-6 carbon atoms and at least one double bond. Examples of a C.sub.2-C.sub.6 alkenyl group include, but are not limited to, groups derived by removing a hydrogen from ethylene, propylene, 1-butylene, 2-butylene, isobutylene, sec-butylene, 1-pentene, 2-pentene, isopentene, 1-hexene, 2-hexene, 3-hexene, and isohexene.
(21) “C.sub.2-C.sub.6 alkynyl group” refers to a straight or branched chain unsaturated hydrocarbon group containing 2-6 carbon atoms and at least one triple bond. Examples of a C.sub.2-C.sub.6 alkynyl group include, but are not limited to, groups derived by removing a hydrogen from acetylene, propyne, 1-butyne, 2-butyne, isobutyne, sec-butyne, 1-pentyne, 2-pentyne, isopentyne, 1-hexyne, 2-hexyne, and 3-hexyne.
(22) “Substituted hydrocarbon group” refers to a saturated or unsaturated, straight or branched chain hydrocarbon containing 1-6 carbon atoms that can be further substituted with other functional groups, such as halogen or boron, or boron-containing groups.
(23) “Halogen” refers to an atom of fluorine, chlorine, bromine, or iodine. Halogenated hydrocarbons include fluorinated, chlorinated or brominated alkyl. Exemplary fluorinated hydrocarbons include fluoroalkyl, fluoroalkenyl and fluoroalkynyl groups and combinations thereof.
(24) “Groups of non-metallic atoms” include nitrogen-containing and silicon-containing groups. Exemplary nitrogen-containing R groups include amines (NR′R″), in which R′ and R″ include one or more of H, C.sub.1-C.sub.6 alkyl, C.sub.2-C.sub.6 alkenyl or C.sub.2-C.sub.6 alkynyl group and combinations thereof.
(25) Exemplary silicon-containing R groups include silyl groups (SiR′R″R′″), in which R′, R″ and R′″ include one or more of H, C.sub.1-C.sub.6 alkyl, C.sub.2-C.sub.6 alkenyl or C.sub.2-C.sub.6 alkynyl group and combinations thereof.
(26) In one or more embodiments, one or more of the IV are selected from the group consisting of lower alkyls having 6 or less carbons and hydrogen. For compounds including more than one bicyclic amidinate, the R-groups on the amidinates may or may not be similarly substituted.
(27) In one or more embodiments, one or more of the IV are alkyl groups that are unbranched at the α-position. For compounds including more than one bicyclic amidinate, the R-groups on the amidinates may or may not be similarly substituted.
(28) “Neutral ligand” refers to molecules or moieties that are neutral in charge and that are capable of forming a coordinate bond with one or more metals. Many neutral ligands are known. Exemplary neutral ligands include alkenes, alkynes, phosphines and CO.
(29) “Anionic ligand” refers to ionic species or moieties that are negatively charged and that are capable of forming a coordinate bond with one or more metals. Many anionic ligands are known. Exemplary anionic ligands include methyl, methoxy and dimethylamido groups.
(30) “Oligomer” refers to compounds whose molecules may be considered to contain multiple copies of a monomeric unit.
(31) While not being bound by any particular mode or theory of operation, it is believed that the lower alkyl substituents, and in particular the unbranched alkyl substituents contribute to the lower melting point and increased volatility of the metal complexes with the bicyclic amidinate ligands. Substituents that lower melting point and increase volatility, such as fluorohydrocarbons and silyl groups also promote the vapor deposition process. A lower melting point is advantageous for easy purification by distillation, convenient transfer of liquid air-sensitive compounds, and also for reproducible vaporization in a vapor deposition process. Volatility is necessary in a metal precursor compound for vapor deposition processes. The steric bulk of the substituted bicyclic guanidine ligands in a bicyclic amidinate compound may provide steric bulk that is useful in preventing or mitigating polymerization of the compound. Polymerization would reduce the desirable volatility of the compound. Thermal stability is enhanced by the rigid structures of the bicyclic ligands and the steric bulk of their substituents, which inhibit many of the potential pathways for thermal decomposition. Oligomer size may also be limited to provide compounds with volatility and stability suitable for vapor deposition processes.
(32) In one or more embodiments, the metal in a metal bicyclic amidinate is one or more alkali metal, alkaline earth, transition metal or rare earth element in an oxidation state above zero (0). Exemplary metals include lithium, sodium, potassium, beryllium, magnesium, calcium, strontium, barium, scandium, yttrium, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, manganese, iron, ruthenium, osmium, cobalt, rhodium, iridium, nickel, palladium, platinum, thallium, copper, silver, gold, zinc, cadmium, aluminum, gallium, indium, tin, lead, antimony, bismuth, tellurium, lutetium, ytterbium, thulium, erbium, thallium, holmium, dysprosium, terbium, gadolinium, europium, samarium, neodymium, praseodymium, cerium, lanthanum, and uranium.
(33) In one or more embodiments, the ligand is symmetric. Exemplary symmetric bicyclic amidinate ligands include:
(34) ##STR00022##
(35) Ligand B, in which all the R.sup.n's are hydrogen, is the least bulky ligand. It is suitable for metals in the +4 oxidation states, such as Zr(IV) and Hf(IV), or for smaller metals in the +3 oxidation state, such as Ga(III) or Cr(III). Ligand D, in which carbons at the 2 and 5 sites are each substituted with 2 methyl groups, is more bulky than B, and may be suitable for most metals in the +2 oxidation state. The ligand C, which includes a single methyl group attached to the 2 site and another single methyl group attached to the 5 site, has an intermediate size suitable for larger metals in the +3 oxidation state, such as La(III), Ce(III), Pr(III), Gd(III) and the other lanthanide metals. Thus the range of bulkiness among these three ligands (or other similarly substituted amidinates) allows selection of one that is suitable for most metals. Typically, the higher oxidation state of the metal, the higher its coordination number and the greater the number of ligands in the structure. However, M.sub.xA.sub.yL.sub.z is not limited to any particular combinations of ligand and metal.
(36) In one or more embodiments, the ligand is asymmetric. An exemplary asymmetrically substituted bicyclic amidine E can produce more reactive metal bicyclic amidinates because the less substituted side (on the right in the following diagram) allows for easier access to reactant molecules.
(37) ##STR00023##
(38) In one or more embodiments, unsymmetrical bicyclic amidinates form metal complexes with smaller divalent metal ions such as Co(II), Ni(II), Fe(II), Cr(II), Zn(II), Mn(II) or Mg(II) or with intermediate-sized trivalent metal ions such as Sb(III), Mo(III), W(III), Nb(III), Ta(III), Sc(III), In(III) or Lu(III). Asymmetric ligands tend to produce metal compounds with lower melting points. The melting points of the metal bicyclic amidinates may also be reduced by using IV groups composed of longer alkyl chains. The IV groups may be identical or dissimilar. In this way metal bicyclic amidinates that are liquid at room temperature can be made. These liquid precursors are easier to purify, transport and vaporize than are solid precursors with higher melting points.
(39) Other examples of this aspect include bicyclic amidinate compounds with ligand D, having formulas of type:
(40) ##STR00024##
and its oligomers, in which the metals M(II) are selected from Zn(II), Sn(II), Mg(II), Cu(II), Fe(II), V(II), Pt(II), Mn(II), Pd(II), Ti(II), Ru(II), Ag(II), Cd(II), Ca(II), Tm(II), Hg(II), Yb(II), Dy(II), Eu(II), Sr(II), Sm(II), Pb(II), Te(II) and Ba(II).
(41) Ligands of type B may be suitable for the smaller trivalent metals. Examples of this aspect include compounds with formulas of the following type:
(42) ##STR00025##
and its oligomers, in which the metals M.sup.3 are selected from Al(III), Ni(III), Ga(III), Cr(III), Co(III), V(III), Fe(III), Mn(III), Ti(III), Rh(III), Ru(III), Ir(III), Mo(III), W(III), Nb(III), Ta(III), Sc(III), Sb(III), In(III) and Lu(III).
(43) Ligands of type E may be suitable for somewhat larger trivalent metals indium, lutetium, ytterbium, thulium, erbium, thallium, yttrium, holmium, dysprosium and terbium.
(44) Ligands of type C may be more suitable for still larger trivalent metals,
(45) ##STR00026##
in which the metals M.sup.3 are selected from Y(III), Ho(III), Dy(III), Tb(III), Gd(III), Eu(III), Sm(III), Nd(III), Pr(III), Ce(III) and La(III).
(46) For very large metal ions, dimers or higher oligomers may form unless the bulkiest ligands are used. For example, the bulky ligands of type D may be suitable for the largest trivalent metals bismuth, uranium or lanthanum.
(47) For metals M.sup.4 in the +4 oxidation state, homoleptic bicyclic amidinates may be formed with the smaller ligands, such as B:
(48) ##STR00027##
in which the metals M.sup.4 are selected from Mo(IV), W(IV), Nb(IV), Ta(IV), Sn(IV), Hf(IV), Zr(IV), Tb(IV), Pb(IV) and Te(IV. One preferred hafnium bicyclic amidinate of this type is tetrakis(1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)hafnium(IV):
(49) ##STR00028##
(50) In other embodiments, some of the bicyclic amidinate ligands may be replaced by other anionic ligands, such as non-bicyclic amidinates, alkylamides, halides, alkoxides, alkyls, cyclopentadienyls, beta-diketonates, beta-ketoiminates and beta-diiminates.
(51) Metal bicyclic amidinates may be prepared using any suitable method. Usually, the ligand is prepared first by methods of organic chemistry. Then the ligands are attached to the metal center. Following are some typical methods for attaching the ligands to the metal.
(52) An alkali (M.sup.1=Li, Na, K, Rb or Cs) amidinate can also be reacted with a metal halide MX.sub.n to form a metal amidinate:
(53) ##STR00029##
(54) An amidine may be converted into a metal amidinate by reacting the amidine with a metal hydride (R=H), a metal alkyl (R=alkyl), a metal alkylamide (R=dialkylamide) or a metal bis(trialkylsilyl)amide such as R=N(SiMe.sub.3).sub.2:
(55) ##STR00030##
(56) Alternatively, this last reaction may be used to form an alkali metal salt of the amidine, which is then subsequently reacted with a metal halide to form the desired metal amidine.
(57) Few methods exist today for the synthesis of bicyclic amidines with nitrogen atoms on non-bridgehead positions on different rings. Following are examples of methods that can be used in the practice of the invention.
(58) ##STR00031##
(59) The synthesis of 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole (1a) began with the addition of 2 equivalents of 2-nitropropane to 2, which is commercially available. The crude product from this reaction contained a large amount of entrained 2-nitropropane; however, by exploiting the high volatility of isopropylamine, catalytic hydrogenation of the crude product with Raney Nickel in EtOH afforded pure 3a in 72% yield over 2 steps. Refluxing with N,O-bis(trimethylsilyl)acetamide (BSA) in acetonitrile then gave pure, anhydrous 1a in 46% yield after sublimation.
(60) Inconveniently, a similar synthesis of 5,5-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole (1b) and 1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole (1c) from 2 resulted in a large number of high molecular weight byproducts after the first step that were difficult to separate without the help of column chromatography. Instead, the synthetic route in Scheme 2 was developed.
(61) ##STR00032##
(62) Starting from commercially available 4, conjugate addition of 2-nitropropane with a catalytic amount of DBU afforded 5b in 64% yield after recrystallization from isopropanol. Hydrogenation of the nitroester with Raney Nickel and subsequent bromination of the product gave 6b in 90% yield over the two steps after recrystallization from cyclohexane. Thereafter, reaction with potassium phthalimide and subsequent deprotection with hydrazine hydrate provided 7b and 3b in 72% and 80% yield respectively. Refluxing with BSA in acetonitrile then gave pure, anhydrous 1b in 70% yield after sublimation.
(63) 1c was synthesized through the same route, except that 4 was reacted with nitromethane instead of 2-nitropropane at the very beginning to give crude 5c, which was not isolated. Hydrogenation and subsequent bromination of the crude product gave pure 6c in 27% yield over the three steps after sublimation and two recrystallizations from cyclohexane, then toluene. Thereafter, reaction with potassium phthalimide in DMF provided crude 7c, which was not isolated. Deprotection with hydrazine hydrate, then treatment with BSA in refluxing acetonitrile gave pure, anhydrous 1c in 1.1% yield over three steps after sublimation.
(64) It must be noted that the low yields stem from the high water solubility of 1c, 3c and 7c and the reagents used, leading to poor recovery of the products from the reaction mixture by extraction into organic solvents after workup, even when the aqueous phase is saturated with NaCl. Purification is also difficult for the same reason, except at the very end where 1c can be isolated by sublimation. Nevertheless, we anticipate that the yields will be ameliorated by optimizing workup procedures.
(65) Liquid precursors generally have several advantages in practicing the invention. If the melting point of the metal amidinate is below room temperature, then the liquid compound can be made in high purity by fractional distillation. In contrast, solid materials are more difficult to purify by sublimation, which is less effective than distillation in removing impurities. Air-sensitive liquid compounds are also generally easier to handle and transfer than are solids.
(66) Metal bicyclic amidinates with lower melting points can be made by using longer chain alkyl groups for R.sup.n. Unsymmetrical metal bicyclic amidinates generally have lower melting points than symmetric metal bicyclic amidinates. Alkyl groups with more than one stereo-isomer, such as sec-butyl, also lead to lower melting points. Use of one or more of these strategies can lead to desirable liquid precursors, rather than less desirable solid compounds.
(67) Low melting points are also desirable in supplying vapor for a deposition process according to this invention. If the melting point of a compound is lower than the temperature at which the compound is vaporized, then the liquid source of vapor generally has faster kinetics of vaporization than solid compounds have. Also, sublimation of a solid often leaves its surface covered with a residue of less volatile material that impedes further vaporization. In a liquid source, on the other hand, any non-volatile residue may precipitate into the bulk of the liquid, leaving the liquid surface clean and capable of desirable rapid evaporation.
(68) In a vapor deposition process, the metal bicyclic amidinate vapor and, optionally, a vapor of a second reactant are supplied to a surface. When the vapors are supplied at the same time to a surface, or if the optional second reactant is omitted, the process is called chemical vapor deposition (CVD). When the vapors are supplied alternately to a surface, then the process is called atomic layer deposition (ALD). Typical second reactants include hydrogen gas, ammonia gas, water vapor, ozone or hydrogen sulfide. When hydrogen gas is chosen as the second reactant, a metal may be deposited. When ammonia gas or other reactive source of nitrogen is chosen as the second reactant, a metal nitride is deposited. When water vapor, hydrogen peroxide, ozone or other reactive source of oxygen is chosen as the second reactant, a metal oxide is deposited. When hydrogen sulfide or other reactive source of sulfur is chosen as the second reactant, a metal sulfide is deposited.
(69) According to one or more embodiments of the present invention, a metal amidinate is introduced onto a substrate as a vapor. Vapors of precursors may be formed by conventional methods from either liquid or solid precursors. In one or more embodiments, a liquid precursor may be vaporized by nebulization into a carrier gas preheated above the vaporization temperature, e.g., to about 100 to 200° C. The nebulization may be carried out pneumatically, ultrasonically, or by other suitable methods. Solid precursors to be nebulized may be dissolved in organic solvents, including hydrocarbons such as decane, dodecane, tetradecane, toluene, xylene, mesitylene and tetrahydronaphthalene, and ethers such as diglyme and tetraglyme, and amines such as pentamethyldiethylenetriamine, as well as esters, ketones, and chlorinated hydrocarbons. Solutions of liquid precursors may have lower viscosities than pure liquid precursors, so that in some cases it may be preferable to nebulize and evaporate solutions rather than pure liquids. The precursor liquid or precursor solutions may also be evaporated with thin-film evaporators, by direct injection of the liquids or solutions into a heated zone, or by heating in a bubbler. Commercial equipment for vaporization of liquids is made by ATMI, Inc. (Danbury, Conn.), Lam Research (San Jose, Calif.) and COVA Technologies (Colorado Springs, Colo.), Brooks Instrument (Hatfield, Pa.), MKS Instruments Inc. (Wilmington, Mass.), Horiba/STEC (Portland, Oreg.) and Kemstream (Montpellier, France). Ultrasonic nebulizers are made by Sonotek Corporation (Milton, N.Y.) and Cetac Technologies (Omaha, Nebr.).
(70) The metal precursors of the present invention may be reacted with a reducing agent, e.g., hydrogen gas, to form films of the metal. For example, a copper(I) bicyclic amidinate may be reacted with hydrogen gas to form copper metal. In other embodiments, the metal precursors of the present invention may also be reacted with other suitably reactive reducing compounds to form metals. In some embodiments, the metal precursors of the present invention may be reacted with ammonia gas to form metal nitrides. For example, a cobalt(II) bicyclic amidinate may be reacted with ammonia gas to form cobalt nitride. In other embodiments, the metal precursors of the present invention may be reacted with water vapor to form metal oxides. For example, a lanthanum(III) bicyclic amidinate may be reacted with water vapor to form lanthanum oxide.
(71) The process of the invention may be carried out using atomic layer deposition (ALD). ALD introduces a metered amount of a first reactant into a deposition chamber having a substrate therein for layer deposition. A thin layer of the first reactant is deposited on the substrate. Then any unreacted first reactant and volatile reaction by-products are removed by a vacuum pump and, optionally, a flow of inert carrier gas. A metered amount of a second reactant component is then introduced into the deposition chamber. The second reactant deposits on and reacts with the already deposited layer from the first reactant. Alternating doses of first and second reactants are introduced into the deposition chamber and deposited on the substrate to form a layer of controlled composition and thickness. The time between doses may be on the order of seconds and is selected to provide adequate time for the just-introduced component to react with the surface of the film and for any excess vapor and byproducts to be removed from the headspace above the substrate. It has been determined that the surface reactions are self-limiting so that a reproducible layer of predictable composition is deposited. As will be appreciated by one of ordinary skill in the art, deposition processes utilizing more than two reactant components are within the scope of the invention.
(72) In other embodiments, the process of the invention may be carried out by CVD using apparatus well-known in the art.
(73) The invention may be understood with reference to the following examples which are for the purpose of illustration only and which are not limiting of the invention, the full scope of which is set forth in the claims that follow.
(74) All reactions and manipulations described in these methods should be conducted under a pure nitrogen atmosphere using either an inert atmosphere box or standard Schlenk techniques. The compounds produced by these procedures generally react with moisture and/or oxygen in the ambient air, and should be stored and handled under an inert, dry atmosphere such as pure nitrogen or argon gas. All reactions sensitive to moisture or oxygen were carried out in oven dried or flame dried and nitrogen-charged glassware. All anhydrous solvents were saturated with nitrogen and dried with 4 Å molecular sieves purchased from Sigma-Aldrich. All other solvents and reagents were used as received from commercial suppliers without prior purification unless otherwise specified.
(75) .sup.1H NMR and .sup.13C NMR spectra were recorded on Varian INOVA 500 spectrometers at 500 MHz. NMR spectra were recorded in solutions of deuterated chloroform (CDCl.sub.3) with the residual chloroform (7.24 ppm for .sup.1H NMR and 77.23 ppm for .sup.13C NMR) taken as the internal standard, or deuterated benzene (C.sub.6D.sub.6) with residual benzene (7.16 ppm for .sup.1H NMR and 128.39 ppm for .sup.13C NMR) taken as the internal standard, and chemical shifts are reported in parts per million (ppm). Abbreviations for signal coupling are as follows: s, singlet; bs, broad singlet; d, doublet; t, triplet; q, quartet; dd, doublet of doublet; ddd, doublet of doublet of doublet; dt, doublet of triplet; m, multiplet. Mass spectra were recorded at the Harvard University mass spectrometry facility.
Example 1. Synthesis of Tetramethyl 5,5-Bicyclic Amidine, 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole, compound 1a
(76) ##STR00033##
3-(2-amino-2-methylpropyl)-5,5-dimethylpyrrolidin-2-one 3a
(77) DBU (29.53 g, 193.95 mmol) was dissolved in 500 ml of 2-nitropropane, followed by ethyl 2-(bromomethyl)acrylate 2 (18.72 g, 96.97 mmol). This was stirred at room temperature for 5 days, then concentrated under reduced pressure at 70° C. to give a large quantity of brown oil. This oil was taken up in 300 mL of Et.sub.2O and washed with 3.0M HCl (3×200 mL), brine (2×100 mL), then dried over MgSO.sub.4. Filtration and subsequent evaporation gave a blue-green oil that slowly solidified. This was dissolved in 1.5 L of EtOH, to which 20 g of MgSO.sub.4 was added, followed by 20 g of Raney Nickel that had been washed three times with 20 mL of .sup.iPrOH. The suspension was placed in a glass-lined Parr hydrogenator and pressurized with H.sub.2 to 150 psi, then mechanically stirred for 3 days at 50° C. After release of H.sub.2, the suspension was filtered through a Celite pad and volatiles removed in vacuo to give a large amount of crude 3a as a pale brown solid. This was dissolved in 200 mL of 3.0M HCl and washed with CH.sub.2Cl.sub.2 (3×100 ml), then basified with 150 mL of 10.0M NaOH, causing 3a to precipitate out of solution. The suspension was then extracted with CH.sub.2Cl.sub.2 (5×100 mL), and the extracts combined, dried using anhydrous MgSO.sub.4, filtered and evaporated to provide pure 3a (12.89 g, 72% over 2 steps) as a white solid, mp. 125-127° C. .sup.1H NMR (500 MHz, CDCl.sub.3) δ 5.92-5.70 (bs, 1H), 2.71-2.64 (m, 1H), 2.30-2.23 (m, 1H), 2.16-2.09 (m, 1H), 2.00-1.75 (bs, 2H), 1.67-1.60 (m, 1H), 1.36-1.29 (m, 1H), 1.28 (s, 3H), 1.24 (s, 3H), 1.15 (s, 3H), 1.12 (s, 3H); .sup.13C NMR (125 MHz, CDCl.sub.3) δ 178.9, 54.6, 49.9, 46.4, 45.4, 38.4, 31.6, 30.6, 30.3, 29.0; HRMS (ESI): m/z calcd. for C.sub.10H.sub.21N.sub.2O (M+H.sup.+) 185.1648, found 185.1651.
(78) ##STR00034##
2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole 1a
(79) 3a (12.89 g, 69.95 mmol) was suspended in 200 mL of MeCN. Upon addition of N,O-bis(trimethylsilyl)acetamide, (BSA, 28.48 g, 140.00 mmol), all solids quickly dissolved. The solution was refluxed for 2 days, during which the progress of the reaction was monitored by HRMS. (Note: if the reaction does not go to completion, more BSA can be added to the reaction mixture as required.) Once the reaction was complete, the reaction mixture was concentrated under reduced pressure. The remaining oil was dissolved in 200 mL of 3.0M HCl and washed with CH.sub.2Cl.sub.2 (3×100 ml), then ice was added and the solution basified with 125 mL of 10.0M NaOH, causing 1a to precipitate out of solution. The suspension was then extracted with CH.sub.2Cl.sub.2 (4×100 mL), and the extracts combined, dried using anhydrous MgSO.sub.4, filtered and evaporated to provide crude 1a (8.65 g, 74%) as a pale brown solid. Sublimation overnight at 70° C. gave pure, anhydrous 1a (5.30 g, 46%) as a white solid suitable for the synthesis of metal-containing ALD precursors, mp. 182-183° C. .sup.1H NMR (500 MHz, C.sub.6D.sub.6) δ 9.20-8.45 (bs, 1H), 3.22-3.14 (m, 1H), 1.73-1.66 (m, 2H), 1.33 (s, 6H), 1.29-1.23 (m, 2H), 1.17 (s, 6H); this proton NMR spectrum is plotted in
Example 2. Synthesis of Dimethyl 5,5-Bicyclic Amidine, 5,5-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole, compound 1b
(80) ##STR00035##
(81) 3-(2-methyl-2-nitropropyl)dihydrofuran-2(3H)-one 5b. 5 mL of DBU was dissolved in 500 mL of 2-nitropropane, followed by 3-methylenedihydrofuran-2(3H)-one 4 (25.65 g, 261.47 mmol). This was stirred at room temperature for 2 days, then concentrated under reduced pressure at 70° C. to give a large quantity of brown oil. This oil was taken up in 250 mL of CH.sub.2Cl.sub.2 and washed with 3.0M HCl (2×250 mL), water (1×250 mL), saturated aqueous NaHCO.sub.3 (1×250 mL), brine (1×250 mL), then dried using anhydrous MgSO.sub.4. Filtration and subsequent evaporation gave 44.06 g (90%) of crude 5b as a pale brown solid, which was recrystallized from .sup.iPrOH to yield pure 5b (31.12 g, 64%) as white crystals, mp. 64-66° C. .sup.1H NMR (500 MHz, CDCl.sub.3) δ 4.36-4.30 (m, 1H), 4.15-4.08 (m, 1H), 2.57-2.45 (m, 2H), 2.38-2.30 (m, 1H), 2.19-2.12 (m, 1H), 1.94-1.83 (m, 1H), 1.643 (s, 3H), 1.636 (s, 3H); .sup.13C NMR (125 MHz, CDCl.sub.3) δ 178.4, 87.1, 66.7, 41.7, 36.2, 29.5, 28.1, 24.5; HRMS (ESI): m/z calcd. for C.sub.8H.sub.13NNaO.sub.4 (M+Na.sup.+) 210.0737, found 210.0738.
(82) ##STR00036##
3-(2-bromoethyl)-5,5-dimethylpyrrolidin-2-one 6b
(83) 5b (15.56 g, 83.12 mmol) was stirred in 1 L of .sup.iPrOH, together with 20 g of MgSO.sub.4 and 10 g of Raney Nickel that had been rinsed three times with 10 mL of .sup.iPrOH. The suspension was placed in a glass-lined Parr hydrogenator and pressurized with H.sub.2 to 150 psi, then mechanically stirred for 2 days at 50° C. After release of H.sub.2, the suspension was filtered through a Celite pad and volatiles removed in vacuo to give 12.79 g of a white solid that was used without any further purification. The solid (12.79 g, 81.34 mmol) was dissolved in 400 mL of CH.sub.2Cl.sub.2. SOBr.sub.2 (21.14 g, 101.69 mmol) was carefully added as a neat liquid and the solution stirred for 1 day, after which 400 mL of saturated NaHCO.sub.3 was slowly added to work up the reaction. The organic phase was isolated and the aqueous phase extracted with CH.sub.2Cl.sub.2 (3×200 mL). Extracts were combined and dried using anhydrous MgSO.sub.4, filtered and evaporated to give crude 6b (17.58 g, 98%) as a slightly off-white solid. Recrystallization from cyclohexane afforded pure 6b (16.39 g, 92%) as white needles, mp. 110-111° C. .sup.1H NMR (500 MHz, CDCl.sub.3) δ 6.72-6.48 (bs, 1H), 3.60-3.52 (m, 1H), 3.48-3.38 (m, 1H), 2.77-2.67 (m, 1H), 2.45-2.34 (m, 1H), 2.20-2.11 (m, 1H), 1.88-1.76 (m, 1H), 1.57-1.47 (m, 1H), 1.27 (s, 3H), 1.23 (s, 3H); .sup.13C NMR (125 MHz, CDCl.sub.3) δ 177.7, 54.8, 42.2, 40.3, 34.7, 31.8, 30.2, 28.9; HRMS (ESI): m/z calcd. for C.sub.8H.sub.15NOBr (M+H.sup.+) 220.0332, found 220.0342.
(84) ##STR00037##
2-(2-(5,5-dimethyl-2-oxopyrrolidin-3-yl)ethyl)isoindoline-1,3-dione 7b
(85) 6b (11.36 g, 51.61 mmol) was dissolved in 400 mL of DMF, to which potassium phthalimide (11.47 g, 61.93 mmol) and potassium iodide (1.72 g, 10.36 mmol) were added. The suspension was stirred at 120° C. for 2 days, after which most of the solvent was removed in vacuo. This was taken up into 800 mL of CH.sub.2Cl.sub.2 and washed with water (3×800 mL) and 5% aqueous LiCl (2×800 mL), then dried over MgSO.sub.4. Filtration and evaporation gave crude 7b (14.15 g, 96%) as an off-white solid that was recrystallized from toluene/cyclohexane to afford pure 7b (10.64 g, 72%) as white plates, mp. 154-156° C. .sup.1H NMR (500 MHz, CDCl.sub.3) δ 7.74-7.69 (dd, 2H, J=5.5, 3.5 Hz), 7.63-7.58 (dd, 2H, J=6.0, 3.5 Hz), 7.14-7.05 (bs, 1H), 3.71-3.61 (m, 2H), 2.51-2.42 (m, 1H), 2.24-2.13 (m, 2H), 1.59-1.49 (m, 2H), 1.19 (s, 3H), 1.13 (s, 3H); .sup.13C NMR (125 MHz, CDCl.sub.3) δ 177.7, 168.2, 133.9, 132.0, 123.2, 54.6, 42.1, 39.6, 36.2, 30.7, 30.0, 28.8; FIRMS (ESI): m/z calcd. for C.sub.16H.sub.19N.sub.2O.sub.3 (M+H.sup.+) 287.1390, found 287.1393.
(86) ##STR00038##
3-(2-aminoethyl)-5,5-dimethylpyrrolidin-2-one 3b
(87) 7b (9.55 g, 33.35 mmol) was dissolved in a mixture of 300 mL of THF and 300 mL of EtOH and heated to 50° C. Hydrazine hydrate (10.0 mL, ˜160 mmol) was added as a neat liquid and the reaction was mechanically stirred for 3 hours, after which the reaction mixture was filtered through Celite. The filtrate was dried using anhydrous K.sub.2CO.sub.3, filtered once more, and evaporated to give crude 3b as a white solid. The solid was recrystallized from toluene to give pure 3b (4.00 g, 77%) as white needles, mp. 128° C. .sup.1H NMR (500 MHz, CDCl.sub.3) δ 5.91-5.81 (bs, 1H), 2.83-2.76 (m, 1H), 2.76-2.68 (m, 1H), 2.65-2.56 (m, 1H), 2.16-2.08 (m, 1H), 2.03-1.93 (m, 1H), 1.64-1.42 (m, 4H), 1.27 (s, 3H), 1.23 (s, 3H); .sup.13C NMR (125 MHz, CDCl.sub.3) δ 178.5, 54.7, 42.6, 40.5, 39.4, 35.6, 30.4, 29.1; HRMS (ESI): m/z calcd. for C8H17N2O (M+H.sup.+) 157.1335, found 157.1340.
(88) ##STR00039##
5,5-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole 1b
(89) 3b (1.67 g, 10.69 mmol) was suspended in 200 mL of MeCN. Upon addition of BSA (4.35 g, 21.38 mmol), all solids quickly dissolved. The solution was refluxed for 2 days, during which the progress of the reaction was monitored by HRMS. (Note: if the reaction does not go to completion, more BSA can be added to the reaction mixture as required.) Once the reaction was complete, the reaction mixture was concentrated under reduced pressure. The remaining oil was dissolved in 40 mL of 3.0M HCl and washed with CH.sub.2Cl.sub.2 (3×100 ml), then ice was added and the solution basified with 25 mL of 10.0M NaOH, causing 1b to precipitate out of solution. The suspension was then extracted with CH.sub.2Cl.sub.2 (5×50 mL), and the extracts combined, dried using anhydrous MgSO.sub.4, filtered and evaporated to provide pure 1b (1.26 g, 85%) as an off-white solid. Sublimation overnight at 70° C. gave pure, anhydrous 1b (1.03 g, 70%) as a white solid suitable for the synthesis of metal-containing ALD precursors. .sup.1H NMR (500 MHz, C.sub.6D.sub.6) δ 5.40-3.90 (bs, 1H), 3.56-3.42 (m, 2H), 2.90-2.80 (m, 1H), 2.34-2.26 (m, 1H), 1.69-1.60 (m, 1H), 1.31 (s, 3H), 1.29-1.19 (m, 1H), 1.19-1.14 (s, 1H), 1.15 (s, 3H); .sup.13C NMR (125 MHz, C.sub.6D.sub.6) δ 177.1, 71.1, 55.3, 46.9, 44.9, 31.9, 31.5, 29.0; HRMS (ESI): m/z calcd. for C.sub.8H.sub.15N.sub.2 (M+H.sup.+) 139.1230, found 139.1236.
Example 3. Synthesis of Unmethylated 5,5-Bicyclic Amidine, 1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole, compound 1c
(90) ##STR00040##
3-(2-bromoethyl)pyrrolidin-2-one 6c
(91) 5 mL of DBU was dissolved in 1 L of nitromethane, followed by 3-methylenedihydrofuran-2(3H)-one 4 (25.00 g, 254.84 mmol). This was stirred at room temperature for 1 day, then concentrated under reduced pressure at 50° C. to give a large quantity of brown oil. This oil was taken up in 250 mL of CH.sub.2Cl.sub.2 and washed with 3.0M HCl (2×250 mL), water (1×250 mL), saturated aqueous NaHCO.sub.3 (1×250 mL), brine (1×250 mL), then dried using anhydrous MgSO.sub.4. Filtration and subsequent evaporation gave 34.01 g of an amber oil (crude 5c) that was used without any further purification. 12.62 g (80.31 mmol) of this oil was stirred in 1.2 L of MeOH, together with 10 g of anhydrous MgSO.sub.4 and 9 g of Raney Nickel that had been rinsed with 10 mL of MeOH (3×10 mL). The suspension was placed in a glass-lined Parr hydrogenator and pressurized with H.sub.2 to 120 psi, then mechanically stirred for 4 days at room temperature. After release of H.sub.2, the suspension was filtered through a Celite pad and volatiles removed in vacuo to give 10.27 g of a dirty yellow oil that was used without any further purification. 8.30 g (64.26 mmol) of this oil was suspended in 120 mL of CH.sub.2Cl.sub.2. SOBr.sub.2 (16.70 g, 80.33 mmol) was carefully added as a neat liquid and the solution stirred for 13 hours, after which 300 mL of saturated Na.sub.2CO.sub.3 was slowly added to work up the reaction. The organic phase was isolated and the aqueous phase extracted with CH.sub.2Cl.sub.2 (2×150 mL). Extracts were combined and dried using anhydrous MgSO.sub.4, filtered and evaporated to afford crude 6c (10.57 g, 72%) as an off-white solid that was darker brown in places. This was purified by sublimation at 110° C. and the sublimate recrystallized first from cyclohexane, then toluene to give pure 6c (3.93 g, 27%) as white needles, mp. 94-95° C. .sup.1H NMR (500 MHz, CDCl.sub.3) δ 6.24-6.00 (bs, 1H), 3.65-3.57 (m, 1H), 3.52-3.44 (m, 1H), 3.37-3.29 (m, 2H), 2.61-2.52 (m, 1H), 2.43-2.31 (m, 2H), 1.92-1.82 (m, 1H), 1.82-1.72 (m, 1H); .sup.13C NMR (125 MHz, CDCl.sub.3) δ 179.5, 40.5, 39.7, 34.4, 31.7, 27.9. FIRMS (ESI): m/z calcd. for C.sub.6H.sub.11BrNO (M+H.sup.+) 192.0019, found 192.0016.
(92) ##STR00041##
1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole 1c
(93) 6c (12.25 g, 51.61 mmol) was dissolved in 400 mL of DMF, to which potassium phthalimide (14.17 g, 76.52 mmol) and potassium iodide (2.65 g, 15.94 mmol) were added. The suspension was stirred at 110° C. for 1 day, after which most of the solvent was removed in vacuo. The remainder was taken up into 400 mL of CH.sub.2Cl.sub.2 and washed with water (2×400 mL) and 5% aqueous LiCl (1×400 mL, then 2×200 mL), then dried over MgSO.sub.4. Filtration and evaporation gave a brown oil that slowly solidified. This was taken up into 100 mL of EtOAc and washed down through a 2.5-inch plug of silica gel with another 600 mL of EtOAc to give a yellow solution, which when evaporated afforded 5.35 g of a pale yellow solid (crude 7c) that was used without any further purification. The solid was dissolved in 300 mL of EtOH, then hydrazine monohydrate (2.07 g, 41.43 mmol) was added as a neat liquid, at which a large amount of white precipitate slowly formed. The reaction was stirred at room temperature for 2 days. The reaction mixture was filtered and most of the filtrate was evaporated under reduced pressure to give a yellow solid that consists of a mixture of phthalhydrazide and 3c (3.14 g of mixture). Owing to the high polarity and solubility of both components in water and their insolubility in organic solvents, separation of the two components was not attempted. 2.03 g of this mixture was suspended in 100 mL of MeCN. Upon addition of BSA (6.44 g, 31.68 mmol), all solids quickly dissolved. The solution was refluxed for 1 day, after which it was concentrated under reduced pressure. 40 mL of 3.0M HCl was added to the remaining oil, causing the formation of a white precipitate of phthalhydrazide. This was filtered off and the filtrate was washed with CH.sub.2Cl.sub.2 (3×25 ml), then ice was added and the solution basified with 25 mL of 10.0M NaOH, then finally brine (50 mL) was added. The solution was then extracted with CH.sub.2Cl.sub.2 (5×50 mL), and the extracts combined, dried using anhydrous MgSO.sub.4, filtered and evaporated to provide crude 1c (0.26 g, 17.6%) as an off-white solid. Sublimation overnight at 80° C. gave a small amount of pure, anhydrous 1c (0.050 g, 3.4%) as a white solid suitable for the synthesis of metal-containing ALD precursors. .sup.1H NMR (500 MHz, C.sub.6D.sub.6) δ 3.80-3.71 (m, 2H), 3.69-3.62 (m, 1H), 2.75-2.65 (m, 1H), 2.56-2.46 (m, 1H), 2.42-2.33 (m, 1H), 1.72-1.62 (m, 1H), 1.44-1.34 (m, 1H), 0.90-0.83 (m, 1H); .sup.13C NMR (125 MHz, C.sub.6D.sub.6) δ 168.7, 56.4, 43.4, 39.1, 27.6, 25.5; HRMS (ESI): m/z calcd. for C.sub.6H.sub.11N.sub.2 (M+H.sup.+) 111.0917, found 111.0918. Note: The signal corresponding to the N—H proton, which was expected to be extremely broad (see compound 1b), was not observed by .sup.1H NMR.
Example 4. Synthesis of Copper (I) 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolide 8
(94) ##STR00042##
(95) 1a (2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole, 100.0 mg, 0.601 mmol) was suspended in 5 mL of anhydrous THF. Potassium bis(trimethylsilyl)amide (126.3 mg, 0.633 mmol) was added, at which all solids quickly dissolved. The result was a solution of potassium 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolide. After stirring for 1 hour, copper (I) chloride (65.5 mg, 0.662 mmol) was added as a solid and the reaction allowed to continue overnight. The reaction was filtered through a Celite pad and evaporated to give an off-white solid that was thoroughly stirred with 80 mL of pentane and filtered again through Celite. Evaporation of the filtrate yielded a mixture of diastereomers of 8 (75.7 mg, 55%) as a slightly off-white solid that was recrystallized from anhydrous pentane at −30° C. to give white orthorhombic crystals suitable for single-crystal X-ray diffraction, mp. 306-307° C. (sealed capillary). Elemental Analysis calcd. for C.sub.20H.sub.34Cu.sub.2N.sub.4: C, 52.49%; H, 7.49%; N, 12.24%; found C, 52.18%; H, 7.42%; N, 12.60%. .sup.1H NMR (500 MHz, C.sub.6D.sub.6) δ 3.27-3.17 (m, 1H), 1.75-1.68 (m, 2H), 1.35-1.26 (m, 2H), 1.28 (s, 3H), 1.27 (s, 3H), 1.11 (s, 3H), 1.10 (s, 3H); this proton NMR spectrum is plotted in
(96) The molecular structure derived from the single-crystal X-ray analysis is shown in
(97)
Example 5. Synthesis of Silver (I) 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolide 9
(98) The potassium salt of 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 4, was reacted with AgOAc in diethyl ether. During the reaction, the suspension turned from grey to black, indicating the formation of some Ag.sup.0 nanoparticles. The solubility of the product in THF is fairly low; therefore, a large enough quantity of THF was added to ensure that all of the product was dissolved. Filtration of the black suspension through Celite gave a clear brown solution, which upon concentration in vacuo afforded a pale-grey solid. Pentane was used to wash the solid to yield the compound (silver (I) 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolide) tetramer as a white solid in 45% yield. The proton NMR of this product is shown in
Example 6. Synthesis of Gold (I) 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolide 10
(99) AuCl(SMe.sub.2) was synthesized by the known reduction of HAuCl.sub.4 by SMe.sub.2. This white powder was used without further purification. The potassium salt of 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole, made according to Example 4, was reacted with AuCl(SMe.sub.2) in THF. During the reaction, the suspension turned from pink to purple, indicating the formation of some gold nanoparticles. The solubility of the product in THF is fairly low; therefore, a large enough quantity of THF was added to ensure that all of the product was dissolved. Filtration of the purple suspension through Celite gave a clear solution, which upon concentration in vacuo gave a white solid. Washing with pentane afforded the compound gold (I) 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolide.
(100) ##STR00043##
(101) The crude yield was 60%, with sufficient purity to be analyzed by NMR. It was recrystallized from hot dichloromethane to give white crystals suitable for single-crystal X-ray diffraction. The dimeric molecular structure in the crystal is shown in
(102) In order to study the thermal stability and evaporation rate of the Cu, Ag and Au amidinate compounds, ramped thermal gravitational analyses (TGA) and stepped isothermal TGA experiments were performed on a Q50 (TA Instruments, Inc.) under 1 atm. of flowing purified N.sub.2. For ramped TGA, about 10 mg of each sample was placed on an alumina pan, and the heated at a linear temperature ramp of 10° C./min.
(103) TGA showed that the gold compound 10 had two weight loss curves overlapping each other, with the second curve starting at around 310° C. After heating to 500° C., the compound showed a ˜25% residual, which presumably was mostly gold from the decomposed precursor. The 50% mass sublimation point was at ˜310° C., about 40° C. higher than copper compound 8 which had the 50% mass loss point at 270° C. Such trend was expected as the gold compound was much heavier than copper compound (724.45 g/mol vs. 457.61 g/mol).
(104) More surprising was the TGA of tetrameric silver(I) compound 9. Even though X-ray analysis showed that silver compound exists as a tetramer, the silver compound had a 50% mass loss temperature at 290° C., between that of Cu(I) and Au(I) compound. This 50% mass loss temperature would only make sense if the silver was actually dimeric, rather than the heavy tetrameric complex. It is hypothesized that the tetrameric Ag(I) compound may rearrange to dimeric Ag(I) upon heating. In order to be used as a CVD precursor, the amidinate compounds need to cleanly sublime at the temperature of sublimation in the bubbler. The complicated ramped TGA curve made it difficult to judge whether there would be a sublimation-only region for this compound. Therefore, we conducted stepped-isothermal TGA. The temperature was raised at a constant rate of 10° C./min until 180° C. was reached, then maintained at 180° C. for 11 minutes. Following that, the temperature was raised successively to 240° C. in 10° C. increments at a rate of 10° C./min. The temperature was maintained for 11 minutes at each step. The curves were plotted according to Arrhenius relation: ln(rate of sublimation) vs the reciprocal of temperature in Kelvin should give a linear curve, and the slope of the curve was −E.sub.a/R. It is quite evident from
Example 7. Chemical Vapor Deposition (CVD) of Silver and Gold Metal Films
(105) Vapors of silver or gold precursors were mixed with H.sub.2 gas. A schematic diagram of the CVD system is shown in
(106) Photographs of CVD gold and silver films are shown in
(107) Control experiments were also conducted without hydrogen gas a reducing agent. No gold film was obtained without hydrogen gas as a co-reactant. A thin silver film was deposited at 230° C. due to thermal decomposition of the silver precursor. However, this silver film had ˜40% carbon content by XPS and was not conductive.
(108) Electrical resistivity was measured for both Au and Ag films by 4-point probe and Hall measurement systems. In the case of Au films, relatively constant resistivity was obtained as 245, 222, 251 Ω.Math.nm under different deposition conditions, which is one order magnitude higher than that if bulk Au. For Ag films, resistivity ranging from 192 Ω.Math.nm to 15000 Ω.Math.nm was measured due to different carbon impurity levels under various deposition conditions. The purest Ag film give the lowest resistivity of 192 Ω.Math.nm, one order magnitude higher than bulk Ag (15.9 Ω.Math.nm). It is expected that resistivities of very thin metal films should be higher than bulk values, because of the increased electron scattering from grain boundaries and surfaces of the films.
Example 8
(109) The potassium salt of 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole, made according to Example 4, is reacted with SnCl.sub.2 in THF and then worked up as in Example 4 to obtain the compound bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl) tin(II):
(110) ##STR00044##
Example 9
(111) The lithium salt of 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole was made by reacting 1a made according to Example 1 with butyllithium. This salt was then reacted with NiCl.sub.2 in THF and worked up as in Example 4 to obtain the compound bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)nickel(II):
(112) ##STR00045##
Example 10
(113) CoCl.sub.2 is reacted in THF with the lithium salt of 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 6 to obtain the compound bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)cobalt(II):
(114) ##STR00046##
Example 11
(115) FeCl.sub.2 is reacted in THF with the lithium salt of 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 6 to obtain the compound bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)iron(II):
(116) ##STR00047##
Example 12
(117) CrCl.sub.2 is reacted in THF with the lithium salt of 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 6 to obtain the compound bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl) chromium(II):
(118) ##STR00048##
Example 13
(119) Manganese(II) chloride, MnCl.sub.2, is reacted in THF with the lithium salt of 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 6 to obtain the compound bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)manganese(II):
(120) ##STR00049##
Example 14
(121) Vanadium(II) chloride, VCl.sub.2, is reacted in THF with the lithium salt of 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 6 to obtain the compound bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)vanadium(II):
(122) ##STR00050##
Example 15
(123) Diethylzinc is reacted 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 1 to obtain the compound bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)zinc(II):
(124) ##STR00051##
Example 16
(125) Di-n-butylmagnesium MgBu.sub.2 is reacted in THF with 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 1 to obtain the compound bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)magnesium(II):
(126) ##STR00052##
Example 17
(127) Dichlorotricabonylruthenium(II) dimer, [RuCl.sub.2(CO).sub.3].sub.2, is reacted in THF with the lithium salt of 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 6 to obtain the compound bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)ruthenium(II) dicarbonyl:
(128) ##STR00053##
Example 18
(129) Calcium metal is dissolved in liquid ammonia at −78° C. 2,2,5,5-Tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 1 is dissolved in tetrahydrofuran (THF) and cooled to −78° C., and this THF solution is added to the calcium solution. Warming the reaction mixture to room temperature and evaporating ammonia and THF leaves the compound bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)calcium(II):
(130) ##STR00054##
Example 19
(131) Strontium metal is dissolved in liquid ammonia at −78° C. 2,2,5,5-Tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 1 is dissolved in THF and cooled to −78° C., and this THF solution is added to the strontium solution. Warming the reaction mixture to room temperature and evaporating ammonia and THF leaves the compound bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)strontium(II):
(132) ##STR00055##
Example 20
(133) Barium metal is dissolved in liquid ammonia at −78° C. 2,2,5,5-Tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 1 is dissolved in THF and cooled to −78° C., and this THF solution is added to the barium solution. Warming the reaction mixture to room temperature and evaporating ammonia and THF leaves the compound bis(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)barium(II):
(134) ##STR00056##
Example 21
(135) CrCl.sub.3 is reacted with the lithium salt of 1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl made according to Example 3 to form tris(1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)chromium(III):
(136) ##STR00057##
Example 22
(137) TiCl.sub.3 is reacted with the lithium salt of 1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl made according to Example 3 to form tris(1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)titanium(III):
(138) ##STR00058##
Example 23
(139) RuCl.sub.3(Me.sub.2S).sub.3 is reacted with 1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl lithium to form tris(1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)ruthenium(III):
(140) ##STR00059##
Example 24
(141) ScCl.sub.3 is reacted with 2,2-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl lithium made according to Example 2 to form tris(2,2-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)scandium(III):
(142) ##STR00060##
Example 25
(143) Sb(NMe.sub.2).sub.3 is reacted with 2,2-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole to form tris(2,2-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)antimony(III):
(144) ##STR00061##
Example 26
(145) LuCl.sub.3 is reacted with 2,2-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl lithium made according to Example 2 to form tris(2,2-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)lutetium(III):
(146) ##STR00062##
Example 27
(147) WCl.sub.3(pyridine).sub.3 is reacted with 2,2-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl lithium made according to Example 2 to form tris(2,2-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)tungsten(III):
(148) ##STR00063##
Example 28
(149) YCl.sub.3 is reacted with 2,5-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl lithium to form tris(2,5-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)yttrium(III):
(150) ##STR00064##
Example 29
(151) GdCl.sub.3 is reacted with 2,5-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl lithium to form tris(2,5-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)gadolinium(III):
(152) ##STR00065##
Example 30
(153) LaCl.sub.3(THF).sub.3 is reacted with 2,5-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl lithium to form tris(2,5-dimethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)lanthanum(III):
(154) ##STR00066##
Example 31
(155) LaCl.sub.3(THF).sub.3 is reacted with 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl lithium made according to Example 1 to form tris(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl) lanthanum(III):
(156) ##STR00067##
Example 32
(157) 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole is made according to Example 1 and reacted with butyllithium to form 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyllithium. BiCl.sub.3 is reacted with the 2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyllithium to form tris(2,2,5,5-tetramethyl-1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)bismuth(III):
(158) ##STR00068##
Example 33
(159) Hf(NMe.sub.2).sub.4 is reacted with 1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 3 to form tetrakis(1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)hafnium(IV):
(160) ##STR00069##
Example 34
(161) Zr(NMe.sub.2).sub.4 is reacted with 1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrole made according to Example 3 to form tetrakis(1,2,3,3a,4,5-hexahydropyrrolo[2,3-b]pyrrolyl)zirconium(IV):
(162) ##STR00070##
(163) These compounds are useful for the synthesis of materials containing metals. Examples include pure metals, metal alloys, metal oxides, metal nitrides, metal phosphides, metal sulfides, metal borides, metal silicides and metal germanides. Techniques for materials synthesis include vapor deposition (CVD and ALD), liquid solution methods (sol-gel and precipitation) and solid-state pyrolysis.
(164) Those skilled in the art will recognize or be able to ascertain using no more than routine experimentation, many equivalents to the specific embodiments of the invention described specifically herein. Such equivalents are intended to be encompassed within the scope of the following claims.