Apparatus, Systems and Methods for Oil and Gas Operations
20220025740 · 2022-01-27
Inventors
Cpc classification
E21B43/017
FIXED CONSTRUCTIONS
E21B43/013
FIXED CONSTRUCTIONS
International classification
E21B43/013
FIXED CONSTRUCTIONS
Abstract
The invention provides a subsea manifold for a subsea production system comprising at least one removable module, and methods of installation and use. The at least one removable is configured to perform a function selected from the group comprising: fluid control, fluid sampling, fluid diversion, fluid recovery, fluid injection, fluid circulation, fluid measurement and/or fluid metering.
Claims
1. A method of connecting a new subsea well to a subsea production system, the method comprising: providing a subsea well, a subsea production flow system and a subsea manifold, the subsea manifold comprising: at first connector; a second connector fluidly connected to the subsea production flow system; a flowline header in fluid communication with the second connector; a fluid access point located between the first connector and the flowline header and having first and second flow access openings; and a first flow path between the first connector and the first flow access opening of the fluid access point and a second flow path between the second flow access opening of the fluid access point and the flowline header; wherein the fluid access point is provided with a flow cap; fluidly connecting the subsea well to the first connector of the subsea manifold; removing the flow cap from the fluid access point of the subsea manifold; and connecting a removable module to the fluid access point of the manifold, the removable module comprising a first flow path for connecting the first and second fluid access openings such that the subsea well and the subsea production flow system are fluidly connected by the removable module.
2.-26. (canceled)
27. The method according to claim 1, the subsea well is fluidly connected to the first connector of the subsea manifold by a jumper flowline.
28. The method according to claim 1, wherein the removable module comprises: a body, a first connector and a second connector; wherein the first and second connectors are connected to the first and second flow access openings of the access point of the subsea manifold, respectively; and wherein the first flow path is defined between the first connector and the second connector fluidly connecting the subsea well and the flowline header.
29. The method according to claim 28, wherein the removable module comprises further connectors and/or flow paths.
30. The method according to claim 28, wherein the first flow path and/or further flow paths of the removable module comprise one or more valves.
31. The method according to claim 1, wherein the removable module further comprises equipment and/or instrumentation configured to perform one or more functions selected from the group comprising: fluid control, fluid sampling, fluid diversion, fluid recovery, fluid injection, fluid circulation, fluid access, fluid measurement, flow measurement and/or fluid metering.
32. The method according to claim 1, wherein the subsea manifold is a subsea Christmas tree, a subsea collection manifold system, a subsea well gathering manifold, a subsea distributed manifold system (such as an in-line tee (ILT)), a subsea Pipe Line End Manifold (PLEM), a subsea Pipe Line End Termination (PLET) and/or a subsea Flow Line End Termination (FLET).
33. The method according to claim 1, wherein the first connector of the subsea manifold is configured to receive production fluid from the subsea well and/or route a fluid into the subsea well.
34. The method according to claim 1, wherein the first connector of the subsea manifold is configured to deliver gas into the subsea well for gas lift operations.
35. The method according to claim 1, wherein the second connector of the subsea manifold is connected to an export production flowline of the flow system and/or a gas delivery flowline.
36. The method according to claim 1, wherein the manifold comprises a plurality of flowline headers.
37. The method according claim 1, wherein the removable module comprises at least one valve in the first flow path and wherein the method comprises controlling flow between the subsea well and the subsea production flow system by operating the at least one valve to selectively permit fluid to flow from the subsea well to the subsea production flow system and/or from the subsea production flow system to the subsea well.
38. The method according to claim 37, wherein the flowline header is a production flowline header and wherein the method comprises operating the at least one valve to control flow of production fluid from the subsea well to the production flowline header and subsea production system.
39. The method according to claim 37, wherein the flowline header is a gas lift flowline header and the method comprises operating the at least one valve to control flow of gas from the gas lift flowline header to the subsea well.
40. The method according to claim 1, wherein the fluid access point of the subsea manifold further comprises a third flow access opening, and wherein the manifold further comprises: a third connector configured to be fluidly connected to the subsea production flow system; a second flowline header in communication with the third connector; and a third flow path between the third flow access opening of the fluid access point and the second flowline header; and wherein the removable module further comprises a second flow path connecting the first and third fluid access openings such that the subsea well and the second flowline header are fluidly connected by the second flow path of the removable module.
41. The method according to claim 40, wherein the first flow path and/or the second flow path of the removable module comprises at least one valve and the method comprises operating the at least one valve in the first flow path and/or in the second flow path to control whether fluid from the subsea well flows into the first and/or the second production flowline headers.
42. The method according to claim 40, wherein the first and second flow paths of the removable module are fluidly connected.
43. The method according to claim 1, wherein the fluid access point of the subsea manifold further comprises third and fourth flow access openings, and wherein the manifold further comprises: a third connector configured to be fluidly connected to the subsea well; a fourth connector configured to be fluidly connected to the subsea production flow system; a second flowline header in communication with the fourth connector; a third flow path between the third connector and the third flow access opening of the fluid access point; and a fourth flow path between the fourth flow access opening of the fluid access point and the second flowline header; and wherein the removable module further comprises a second flow path connecting the third and fourth fluid access openings such that the subsea well and the second flowline header are fluidly connected by the second flow path of the removable module.
44. The method according to claim 43, wherein the flowline header is a production flowline header the second flowline header is a gas lift flowline header.
45. The method according to claim 44, wherein the first flow path and/or the second flow path of the removable module comprises at least one valve and wherein the method comprises operating the at least one valve in the first flow path to selectively permit production fluid to flow from the subsea well to the subsea production flow system via the production flowline header and/or operating the at least one valve in the second flow path to selectively control the flow of gas flow from the gas lift flowline header to the subsea well.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0127] There will now be described, by way of example only, various embodiments of the invention with reference to the drawings, of which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0137] Referring firstly to
[0138] The main manifold structure 12 is a typical base manifold structure including one or more subsea well tie-in connection locations, a series of internal flowlines, and one or more outlets for production fluid to exit the manifold. The manifold 10 in question also includes an arrangement of valves.
[0139] One of the subsea well tie-in connection locations is shown at X1. Here, the manifold 10 receives production fluid from a subsea Christmas tree 16 (not shown) of a subsea well. In addition, a single-bore flow outlet connector is shown at 18. However, it will be appreciated that numerous outlets and/or access points may be provided on the manifold which may also comprise dual-bore and/or multi-bore arrangements.
[0140] Typical subsea production manifolds contain instrumentation for monitoring the properties of the production fluid flowing therethrough (for example, pressure transducers for monitoring pressure, temperature transducers for monitoring temperature, and flow meters for monitoring flow rate, amongst other things). However, such instrumentation has a tendency to fail and/or has a generally shorter life-span than that of the manifold, and in order to repair or replace the instrumentation, it would be necessary to recover the entire manifold in an operation which would cause substantial disruption to the surrounding subsea production system and infrastructure.
[0141] Therefore, it is desirable to be able to provide this functionality in removeable modules which can be individually recovered for repair or replacement should a failure occur.
[0142]
[0143] Following an operation to lift the pre-existing rigid jumper flowline 26 from the outlet connector 18 of the manifold, the removable module 14 is installed. The removable module 14 has been landed on and connected to the manifold at the outlet connector 18, such that in use production fluid flows through the module 14 upon exiting the main manifold structure 12. The module 14 defines a single flow bore between upper and lower connectors 23, 24, respectively, and pressure/temperature transducers 22 in communication with the flow bore. Therefore, the module 14 provides the measurement functionality which would, in a typical working manifold, be provided within the main manifold structure. The upper connector 24 of the module 14 is substantially identical to the outlet connector 18 of the manifold 10 itself, such that an onward flowline—which is, in this case, a rigid jumper flowline 26—can connect to the module 14 in the same manner as it would connect to the manifold 18. This avoids the requirement for modifications to be made to the production system flow infrastructure, thus saving time and expense.
[0144] In the configuration shown in
[0145] Referring now to
[0146] The manifold 110 is a so-called “twin header” manifold, which comprises two main production flowline headers 130a and 130b. Production fluid from one or more subsea wells which are connected to the manifold 110 is operable to join and flow through either or both of the production flowline headers 130a, 130b. The production flowline headers 130a, 130b of the manifold 110 may also be connected to and/or continuous with incoming production flowlines (not shown) which flow into the manifold 110 in the direction of arrows A. Flow from the wells and the production flowline headers 130a, 130b exits the manifold through the production flowline headers 130a, 130b in the direction of arrows A′, into one or more export production flowlines (not shown) which transport the fluid to the surface and/or for onward storage or processing. The manifold also comprises a gas lift flowline header 132 into which gas can be delivered from the surface and/or from a storage or injection facility to the manifold 110—and subsequently into one or more of the subsea wells which are connected to the manifold 110—for gas lift operations to assist with the recovery of hydrocarbons.
[0147] In the configuration shown, the manifold 110 has the capacity to be connected to up to four subsea wells. The four subsea well tie-in connection locations are shown generally at X1, X2, X3 and X4. Each connection location X1, X2, X3 and X4 comprises two flowline connectors: a connector 134 to receive production fluid from the subsea tree of a subsea well (either directly or via one or more flowlines and/or additional subsea infrastructure) and a connector 136 for the delivery of gas to a subsea well for gas lift operations. In
[0148] In use, production fluid which flows into the manifold 10 from one or more subsea wells via the connectors 134 at connection locations X1, X2, X3 and X4 will be routed into either (or both) of the production flowline headers 130a, 130a by removable modules on the main manifold structure 112 (described in more detail below). This may also be assisted by an arrangement of valves provided in the removable modules. In the absence of the removable modules, no flow path exists between the subsea wells and the production headers.
[0149] Likewise, gas which flows into the manifold 110 is directed from the gas lift flowline header 132 and into one or more subsea wells via the connectors 136 by an arrangement of removable modules (not currently shown in this Figure) on the main manifold structure 112 at access points 139 (currently provided with flow caps) and valves provided therein. Dashed lines 135′ have been included to provide an indication of how and where such removable modules would attach to the manifold structure 112. Again, without the removable modules there is no flow path between the subsea wells and the header flowlines within the manifold.
[0150] As mentioned above, the valves of the manifold 110 which are required for routing the production fluid from the wells and into the production flowline headers 130a, 130b are not provided within the main manifold structure 112. Instead, they are provided in removable modules which can be landed on and connected to the manifold structure 112 at discrete access points 137 (and 137′). Most of these access points are currently shown provided with flow caps at 137′ and dashed lines 138′ have been included to provide an indication of how and where some of these removable modules would attach to the manifold structure 112.
[0151] As a first well is connected to the connector 134 of connection location X1, routing of the production fluid from this well, through the manifold, will be described to provide an example of how the manifold works in use. Production fluid from the well enters the manifold 110 at the connector 134 and a multi-bore removable module 138 containing the required valves is provided on access point 137. The valves within this module 138 are operable to route production flow to production flowline header 130a, production flowline header 130b, or both. In
[0152] In some embodiments, the connection locations for the subsea wells may be provided directly on the removable modules, instead of on the manifold (or a combination of these two arrangements may be provided) and the removable modules may function to route said flow into or from the flowline headers as otherwise described throughout.
[0153] In this example, the valves of module 138 are configured to route production flow to production flowline header 130a. Flow from the well connected at connection location X1 flows into the flowline header 130a in the manner described, by operation of the valves, and continues along the production header until it reaches arrives at a flow access point 140 on the flowline header 130a. 140 is a dual-bore access point which facilitates the landing and connection of dual-bore removable module 142. This module contains instrumentation for measuring the temperature and the pressure of the production fluid flowing within flowline header 130a, as well as a number of valves.
[0154] Although only the provision of valves and instrumentation is described above, any additional flow intervention, measuring and control instrumentation and/or equipment required by the manifold may also be provided in this way (that is, not as part of the main manifold structure, but in removable modules).
[0155] Therefore, unlike typical subsea oil and gas manifolds, the manifold 110 does not include any valves, sensors, other instrumentation or equipment. Instead, these functional elements are provided separately, integrated into one or more removable modules which can be landed on and connected to the manifold at various locations.
[0156] By providing valving, instrumentation and other equipment in removable modules, instead of being integral to the manifold, a number of advantages are realised. For example, this allows for the provision of a simple, standard manifold structure which can be modified depending on desired functions or requirements by selecting appropriate removable modules for connection to the manifold. In addition, the function of such a manifold can be altered at any time by changing the removable modules connected to it. This can be done without disturbing the manifold itself, and without disturbing the greater flow system to which it is connected.
[0157] In situations in which, initially, only one or a small number of wells are to be connected to the manifold, the manifold can be populated with removable modules containing the valving, instrumentation and equipment only required for this precise number of wells. In this way, initial capital expenditure can be reduced, yet the option to further populate the manifold and tie-in additional subsea wells in the future remains open.
[0158] With the functional elements of the manifold being provided in removable modules, repair and replacement is also made simpler, easier and cheaper. For example, specific modules can be retrieved, repaired and/or replaced where necessary without having to alter the entire manifold structure.
[0159] This also allows for a change in purpose or functionality and provides the flexibility to integrate emerging technologies into the flow system in the future, which could aid with reservoir management and increased recovery.
[0160] Referring now to
[0161] Fluid is produced from the wells in the same manner that is described with reference to
[0162] The gas lift flowline header comprises a dual bore flow access point 144, similar to the access point 140 and 140′ on the production flowline headers 130a and 130b. Access point 144 facilitates the landing and connection of dual-bore removable module 146 to the manifold structure 112. Again, like the module 142, this module contains instrumentation for measuring the temperature and the pressure of the gas flowing into the gas lift flowline header 132 of the manifold, as well as two valves.
[0163] In
[0164] As the modules of the manifold 110 can be removed and replaced with relative ease, the functionality of the manifold 110 can be tailored and enhanced by simply adding, removing or swapping a module, as applicable. For example,
[0165] Manifolds can be provided with a wide range of further alternative modules. For example, a manifold may be provided with a module which has the sole purpose of taking fluid and/or flow measurements (such as temperature and pressure measurements and/or flow rate measurements), or a multi-purpose module which is able to fulfil a fluid and/or flow measurement functionality whilst also providing a flow access location for a further piece of process equipment to access the flow in the manifold.
[0166] Referring now to
[0167]
[0168] Referring now to
[0169] A further difference between the manifolds 110 and 310, is that in the manifold 310 production fluid flowing from a well and gas flowing from the gas lift flowline header are routed through a shared removable module 338 which is located on a quad-bore access point 337.
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[0171] In accordance with embodiments described above, the invention extends to apparatus in which a removable module contains a sensor package, for example for measuring pressure and/or temperature using transducers in the module (for example, the removable module 14 of
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[0173] Like the module 14 of
[0174] Another difference between the systems of
[0175] In use, production flow is routed through the jumper flowline 426 upon exiting the manifold 410 comprising the main manifold structure 412 and removable module 414, and in to a further manifold 410′. The further manifold 410′ is a Pipe Line End Termination (PLET) similar to that for
[0176] For example,
[0177]
[0178] In the configuration of
[0179] Although specific configurations and arrangements are described in the foregoing description, it will be appreciated that the spacer module can be installed between any manifold and flowline within a subsea system, such as between an external opening on the manifold (for example a flowline connector for a jumper flowline) and a jumper flowline. Not only can the spacer modules be installed on a variety of manifolds, they can also be connected at the riser base. Spacer modules can be connected to oil production, gas production, gas injection, gas lift, water injection and utilities and/or service lines, and can be utilised for a multitude of purposes including sensor installation, flowline access, and new well tie-in and connection.
[0180] Although in the foregoing description the invention is described with reference to a well gathering manifold, it will be understood that application of the invention is also relevant to alternative manifold configurations and in particular to distributed manifolds, such as an in-line tee. In such an application, a simple and paired back manifold base structure is provided (i.e. an in-line tee structure with no, or minimal, valving, instrumentation and equipment), with all additional functional elements being provided in one or more manifold removable modules.
[0181] The invention provides a subsea manifold for a subsea production system comprising at least one removable module, and methods of installation and use. The at least one removable is configured to perform a function selected from the group comprising: fluid control, fluid sampling, fluid diversion, fluid recovery, fluid injection, fluid circulation, fluid measurement and/or fluid metering.
[0182] Various modifications to the above-described embodiments may be made within the scope of the invention, and the invention extends to combinations of features other than those expressly claimed herein.