UNMANNED GROUND-BASED TRANSPORT VEHICLE AND METHOD FOR TRANSPORTING ITEMS
20220024738 · 2022-01-27
Inventors
Cpc classification
B64F5/50
PERFORMING OPERATIONS; TRANSPORTING
B60P1/00
PERFORMING OPERATIONS; TRANSPORTING
B60G17/017
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G05D1/027
PHYSICS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B66F9/0755
PERFORMING OPERATIONS; TRANSPORTING
B60P3/42
PERFORMING OPERATIONS; TRANSPORTING
B60W2556/65
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B66F9/06
PERFORMING OPERATIONS; TRANSPORTING
B60G17/017
PERFORMING OPERATIONS; TRANSPORTING
B60P1/00
PERFORMING OPERATIONS; TRANSPORTING
B60P3/42
PERFORMING OPERATIONS; TRANSPORTING
B60W60/00
PERFORMING OPERATIONS; TRANSPORTING
B64F5/50
PERFORMING OPERATIONS; TRANSPORTING
B66F9/075
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An unmanned ground-based transport vehicle, UGV, includes a housing, having a base plate and at least one housing side wall substantially perpendicular to the base plate. Arranged in the housing is at least one wheel drive, which is coupled to at least one wheel. The wheel is arranged in a recess in the base plate. The UGV further includes sensors for sensing the environment of the UGV, and a controller for autonomous location and navigation of the UGV on the basis of sensing parameters of the sensors. The UGV includes at least one load-receiving element coupled to the housing side wall and extending outwards from the housing side wall, wherein the load-receiving element includes a load support surface for supporting an item with respect to a vertical direction which extends transverse to the base plate.
Claims
1. An unmanned ground-based transport vehicle (UGV), comprising: a housing having a base plate and at least one housing side wall that is substantially perpendicular to the base plate; at least one wheel drive in the housing; at least one wheel coupled to the at least one wheel drive and in a recess in the base plate; a plurality of sensors for sensing an environment of the UGV; a controller for autonomous location and navigation of the UGV based on sensing parameters of the plurality of sensors; and at least one load-receiving element coupled to the housing side wall and extending outwards from the housing side wall, the at least one load-receiving element comprising a load support surface for supporting an item with respect to a vertical direction which extends transverse to the base plate.
2. The UGV according to claim 1, wherein the at least one load-receiving element extends substantially parallel to the base plate.
3. The UGV according to claim 1, wherein the at least one load-receiving element is coupled to the housing side wall to be stationary relative to the base plate, at least with respect to the vertical direction.
4. The UGV according to claim 1, wherein the at least one load-receiving element is detachably coupled to the housing side wall.
5. The UGV according to claim 4, wherein the at least one housing side wall comprises at least one T-profile or dovetail groove, which extends parallel to the base plate and is configured to receive a T-profile or dovetail tongue rail of the at least one load-receiving element in a form-fitting manner.
6. The UGV according to claim 1, wherein a tool carrier, having an electrical tool connection, is in the at least one housing side wall.
7. The UGV according to claim 6, further comprising an electrically operable suction pad connected to the electrical tool connection.
8. The UGV according to claim 1, wherein the wheel drive comprises at least one wheel suspension and at least one lifting motor, wherein each wheel is suspended on one wheel suspension, and wherein the at least one lifting motor is provided for each wheel, each lifting motor being kinematically coupled to one wheel to deflect the wheel relative to the housing in the vertical direction.
9. The UGV according to claim 8, wherein the at least one wheel suspension comprises two wheel suspension arms connected to the housing via two sawtooth-threaded rods coupled to two lifting motors provided for the wheel.
10. The UGV according to claim 8, wherein the UVG comprises at least two wheels and an inclination sensor configured to capture an inclination of the base plate relative to a predefined reference direction that is a direction of gravity, wherein the controller is configured to control the lifting motors coupled to the wheels such that inclination of the base plate relative to the reference direction is kept within a predefined range.
11. The UGV according to claim 1, wherein the UGV comprises exactly four wheels, which are coupled to four wheel drives, each wheel being in one recess in the base plate.
12. The UGV according to claim 1, wherein the UGV comprises exactly one wheel, which is coupled to the wheel drive and in the recess in the base plate.
13. The UGV according to claim 1, wherein the controller comprises a wireless communication module, via which the controller of one UGV is configured to exchange data with a controller of another UGV.
14. An unmanned transport system comprising a plurality of UGVs according to claim 13, one of the plurality of UGVs performing a role of a lead vehicle, and a controller of the lead vehicle being connected to controllers of a rest of the plurality of UGVs via wireless communication, and being configured to control movements of the rest of the plurality of UGVs.
15. The unmanned transport system according to claim 14, further comprising a base station including an electrical charging interface, wherein the UGVs comprise an electrical energy storage device and an UGV charging interface configured to be coupled to the electrical charging interface of the base station for charging the electrical energy storage device.
16. A method for transporting items by using a cooperatively acting swarm of unmanned ground-based transport vehicles (UGVs), the method comprising: distributing at least two UGVs according to claim 1 around an outer circumference of the item; raising the item by using the load-receiving elements of the UGVs; and moving the raised item by cooperatively controlling the wheels of the at least two UGVs.
17. The method according to claim 16, wherein one of the at least two UGVs performs a role of a lead vehicle, and the controller of the lead vehicle being connected to controllers of a rest of the plurality of UGVs via wireless communication, and being configured to control movements of the at least two other UGVs.
18. The method according to claim 16, further comprising: capturing an inclination of the base plate of the housing of each UGV relative to a reference direction by an inclination sensor; controlling a deflection of the wheels of each UGV relative to the base plate such that the inclination of the base plate is within a predefined range; and cooperatively controlling the deflection of the wheels of all UGVs relative to the base plate such that the base plates of all UGVs are positioned in a common plane.
19. The method according to claim 16, comprising transporting toilet assemblies, passenger seat assemblies or galleys in a final assembly line of an aircraft assembly facility.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The disclosure herein is described in greater detail in the following on the basis of the example embodiments given in the schematic figures.
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[0048] The appended figures are intended to provide a further understanding of the embodiments of the disclosure herein. They illustrate embodiments and, in combination with the description, serve to explain principles and concepts of the disclosure herein. Other embodiments and many of the stated advantages are evident from the drawings. The elements of the drawings are not necessarily shown in true scale in relation to each other. Terminology indicating direction, such as “top”, “bottom”, “left”, “right”, “above”, “below”, “horizontal”, “vertical”, “front”, “rear” and similar indications are used merely for explanatory purposes and are not intended to limit the universality to specific configurations as shown in the figures.
[0049] In the figures of the drawing—unless otherwise specified—elements, features and components that are identical, functionally identical and that act in an identical manner are in each cased denoted by the same reference numerals.
DETAILED DESCRIPTION
[0050] Cabin monuments, within the meaning of the disclosure herein, include all installations in aircraft passenger cabins that are intended for catering for passengers and/or their use by passengers. Such installations in an aircraft passenger cabin, such as toilet assemblies, passenger seat assemblies or galleys, are also referred to as monuments, and are supplied with water, air, electricity, data or the like at the corresponding installation position via the supply lines present in the aircraft. The functions of the cabin monuments may be routed to the monuments via various electrical data lines and/or power supply lines.
[0051] Unmanned transport vehicles, within the meaning of the disclosure herein, in this case include driverless transport vehicles which, for the purpose of transporting goods loaded on the vehicles, perform ground-based movement operations such as, for instance, changes of direction, acceleration or braking maneuvers, substantially without human involvement or intervention, for example with the aid of sensors and software, integrated in the transport vehicle, for location, navigation, obstacle detection and path planning.
[0052]
[0053] As shown for example in
[0054] As can be taken from
[0055] The controller 15 may comprise, for example, an ASIC, an FPGA or any other suitable computing device(s) or processor. The controller 15 serves to control and monitor the wheel drive, sensors and other electronic or electrical components of the UGV 100.
[0056] The sensors S may, for example, include a pyroelectric sensor 3 that provides information about nearby heat sources and that can thus be used to protect human workers in the vicinity of the UGV. Other sensors, in particular environmental sensors for capturing information about the surrounding of the UGV, such as, for instance, radar sensors, ultrasonic sensors, optical sensors, IR sensors, laser sensors, lidar sensors or other types of sensors may be provided at different positions and in different arrangements on the UGV 100, 1000. Without limitation of the universality, sensors 2a and 2b are shown in
[0057] An UGV 100, 1000 may be used alone or in combination with at least one further UGV 100, 1000 for performing transportation tasks. Since each UGV 100, 1000 comprises sensors S, each UGV 100, 1000 may navigate autonomously. When used in combination with other UGVs 100, 1000, each UGV 100, 1000 may be equipped with an individual load-receiving element 6 in order to easily couple with an interface of the item to be transported. Of course, all UGVs 100, 1000 may also be equipped with the same type of load-receiving element 6. Optionally, sensor information captured by the UGVs 100, 1000 may be shared between UGVs 100, 1000 which together transport an item, for example, via a wireless communication module 15A of the controller 15. This helps the UGVs 100, 1000 in autonomous navigation, in particular, when large items are transported and when the environment sensors of one or more of the UGVs 100, 1000 are at least partially shadowed by the item.
[0058] The UGV 100, 1000 may be used for transport tasks in assembly lines, in particular, in a final assembly line of aircrafts. Due to its outstanding maneuverability, for example, because of employing omnidirectional wheels 13, 130, the UGV 100, 1000 can easily navigate within the fuselage of an aircraft which is assembled. Similar, the UGV 100, 1000 may be used in the assembly of other large products, such as ships, trains, or general in material supply of production lines. Further use cases may be loading and unloading of vehicles. Of course, other use cases of the UGV 100, 1000 are possible, too. For example, the UGV 100, 1000 may perform transportation tasks in indoor environments, such as in warehouses, supermarkets, offices, laboratories, hospitals, and so on, or in outdoor environments, such as airports, train stations, harbours, mines, and so on.
[0059] As shown for example in
[0060] The wheel 13 may be, for example, an omnidirectional wheel such as, for instance, a so-called Mecanum or lion wheel, which has a number of barrel-shaped rollers mounted rotatably on the circumference of the wheel 13 at an angle of inclination in relation to the main axis of rotation of the wheel 13. The rollers provide contact with the ground or transport surface. The rollers can rotate freely about the inclined bearing axis. The wheel 13 as such is driven via a wheel drive 10 inside housing 1 with variable direction of rotation and variable rotational speed. Depending on the selected direction of rotation and rotational speed, the omnidirectional wheel 13 can move in all directions, parallel to the plane of the floor.
[0061] Alternatively, however, for this purpose it may be possible to realize the wheel 13 as an individually steered wheel having a controllable rotary suspension for rotating the wheel running axle perpendicular to the ground. For example, the wheel 13 may be integrated as a drive wheel into a travel/turn module which, in addition to the rotary movement of the drive wheel, also permits an additionally active vertical axis rotation capability and alignment. The wheel drive in this case may have two separate drive motors, one of which drives the drive wheel of the travel/turn module, while the other effects its alignment about the vertical axis. The capability to rotate about the wheel running axle and the vertical axis is endless in each case, and thus enables continuous movement of the wheels without end positions. Alternatively, to implement omnidirectional mobility of the UGV 100, the wheel 13 may also be realized as an all-side wheel, i.e. as a wheel attached to the main circumferential surface of which are a number of auxiliary wheels, the axes of rotation of which are at right angles to the main axis of rotation of wheel 13.
[0062] The UGV 100 may comprise a plurality of sensors for environment sensing. For example, attached to the top of the housing 1 there may be pyroelectric sensor 3 that provides information about nearby heat sources and that can thus be used to protect human workers in the vicinity of the UGV. Other sensors such as, for instance, radar sensors, ultrasonic sensors, optical sensors, IR sensors, laser sensors, lidar sensors or other types of sensors may be integrated into the housing 1 of the UGV 100 at different positions and in different arrangements. Without limitation of the universality, sensors 2a and 2b are represented, as examples, on different side walls of the UGV 100 in
[0063] The UGV 100 may comprise a controller 15 for autonomous location and navigation of the UGV 100 on the basis of sensing parameters of the plurality of sensors. The controller 15 may comprise, for example, an ASIC, an FPGA or any other suitable computing device(s) or processor. The controller 15 serves to control and monitor the wheel drive, sensors and other electronic or electrical components of the UGV 100.
[0064] In one of the housing side walls 1a—shown facing forwards in
[0065] As is further shown in
[0066] The grooves 5 may be, for example, T-profile or dovetail grooves, in which T-profile or dovetail tongue rails of the respective load-receiving elements 6a, 6b, 6c can engage in a form-fitting manner. For this purpose, the tongue rails can be pushed into the grooves 5 from the outside. The grooves 5 may run parallel to the base plate 1c and at different distances from the base plate 1c, parallel to each other, to enable different load bearing heights to be flexibly adapted to the cargo to be transported. Generally, the at least one load-receiving element 6 is detachably coupled to the housing side wall 1a. In particular, the at least one load receiving element 6 may be coupled to the housing side wall 1a so as to be stationary relative to the base plate 1c, at least with respect to the vertical direction.
[0067] A tool carrier 4a may also be arranged in the housing side wall 1a. The tool carrier 4a, optionally, may have an electrical tool connection, i.e. for the purpose of supplying electrical power, the connection may be connected, via electrical lines, to an electrical energy storage device 16 such as, for instance, a battery or accumulator, inside housing 1. The electrical energy storage device 16 may also provide an independent power supply for the other electrical and electronic components of the UGV 100. The tool carrier 4a may be movable in the vertical direction relative to the base plate 1c, e.g. by a carrier lift motor (not shown) kinematically coupled to the tool carrier 4a.
[0068] A great variety of tools may be attached to the tool connection.
[0069] As shown for example in
[0070] Two possible operating states of the lifting motors 11 are represented in scenarios 4(A) and 4(B)—firstly, in 4(A), the wheel suspension 14 is located at the upper end of the sawtooth-threaded rods 12, such that the omnidirectional wheel 13 is completely, or almost completely, accommodated inside the housing 1, i.e. the distance of the base plate 1c from the floor is zero, or at least very small. Following actuation of the lifting motors 11, the wheel suspension 14 is moved downwards along the sawtooth-threaded rods 12 by rotational movement, such that the omnidirectional wheel 13 moves out of the recess 1d, downwards out of housing 1, and thus the entire housing 1 is raised from the floor until the full lifting height is attained, in
[0071] The controller 15 of the UGV 100 may include a wireless communication module 15A (
[0072] This may advantageously be used in a method for transporting cabin monuments, which for example may use a cooperatively acting swarm of UGVs 100. In this case, firstly, at least three UGVs 100—e.g. UGVs 100 as represented and explained in
[0073] In the cooperative movement of the UGVs, one of the at least three UGV 100s may assume the role of lead vehicle. The controller 15 of the lead vehicle communicates, via wireless communication, with the controller 15 of the other UGVs 100, and can issue movement commands to the follower vehicles.
[0074] Represented in
[0075] In
[0076] In the case of toilet assemblies 30, the tool connection of the tool carrier 4a of a UGV 100 may be used—as shown as an example in
[0077] Of course, the above described method is not limited to transporting cabin monuments of an aircraft. As shown for example in
[0078]
[0079] In
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[0081] As disclosed above, various items can be transported by a method using a cooperatively acting swarm of UGVs. This method can be carried out by all types of UGVs 100, 1000 described above, irrespective of the number of wheels 13, 130. When UGVs 1000 having more than one wheel 130 are used, at least two UGVs 1000—e.g. UGVs 100 as represented and explained in
[0082] A method as described above, for example, may be carried out by an unmanned transport system, UTS, 200 including two or more UGVs 100, 1000.
[0083] The charging interfaces 230 may comprise a charging plate 221, onto which the UGV 100, 1000 can drive and park, and a charging inductor coil 222 arranged beneath the charging plate 221 or integrated into the charging plate 221. The charging interfaces 220 are electrically connected to the current supply 230 of the base station 210. Optionally, a controller (not shown) may be provided for controlling operation of the charging interfaces 230.
[0084] The UGV 100, 1000 may comprise an UGV charging interface 120 which is only schematically shown in
[0085] The optional tool changer 220 may include a magazine holding various tools, for example, suction pads 4b (
[0086] In the preceding detailed description, various features have been combined in one or more examples to improve the stringency of the presentation. It should be clear in this case, however, that the above description is merely illustrative, and is in no way restrictive. It serves to cover all alternatives, modifications and equivalents of the various features and example embodiments. To persons skilled in the art, because of their technical knowledge, many other examples will be immediately and directly obvious upon consideration of the above description.
[0087] The example embodiments have been selected and described in order to best illustrate the principles underlying the disclosure herein and its possible applications in practice. This enables experts to modify and use the disclosure herein and its various examples of execution in an optimal manner with respect to the intended purpose. In the claims, as well as in the description, the terms “including” and “having” are used as neutral language terms for the corresponding terms “comprising”. Furthermore, use of the term “one” is not in principle intended to exclude a plurality of such described features and components.
[0088] While at least one example embodiment of the present invention(s) is disclosed herein, it should be understood that modifications, substitutions and alternatives may be apparent to one of ordinary skill in the art and can be made without departing from the scope of this disclosure. This disclosure is intended to cover any adaptations or variations of the example embodiment(s). In addition, in this disclosure, the terms “comprise” or “comprising” do not exclude other elements or steps, the terms “a”, “an” or “one” do not exclude a plural number, and the term “or” means either or both. Furthermore, characteristics or steps which have been described may also be used in combination with other characteristics or steps and in any order unless the disclosure or context suggests otherwise. This disclosure hereby incorporates by reference the complete disclosure of any patent or application from which it claims benefit or priority.