Cutting blade assembly
11161121 · 2021-11-02
Assignee
Inventors
Cpc classification
F04D29/2288
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D7/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B02C18/062
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Embodiments of the invention provide a cutting blade assembly operably coupleable to a fluid pump. The cutting blade assembly comprises a cutting plate and a cutting hub. The cutting plate may have a front axial surface, an opening, and a plurality of cutting features. Each of the plurality of cutting features may define a pair of cutting edges. The cutting hub may be disposed at least partially within the opening of the cutting plate and may have a cutting arm and fin adjacent to the front axial surface. The cutting arm may define an arcuate front surface having a leading edge. When the cutting plate and the cutting hub are rotated relative to each other, the leading edge of the cutting arm may pass adjacent to the plurality of cutting features so that the relative rotation of the cutting plate and the cutting hub defines a cutting action between the cutting arm and each cutting feature.
Claims
1. A cutting blade assembly configured to be coupled to a fluid pump, the cutting blade assembly comprising: a cutting plate having a front axial surface, an opening, and a plurality of cutting holes, each of the plurality of cutting holes defining at least one cutting edge; and a cutting hub disposed at least partially within the opening of the cutting plate and having a cutting arm and a fin, the cutting arm being adjacent to the front axial surface and defining an arcuate front surface having a leading edge, the fin being adjacent to the front axial surface and proximate to the cutting arm; wherein, when the cutting plate and the cutting hub are rotated relative to each other, the leading edge of the cutting arm passes adjacent to the plurality of cutting holes so that the relative rotation of the cutting plate and the cutting hub defines a cutting action between the leading edge and the at least one cutting edge and the fin are configured to urge debris away from the opening of the cutting plate.
2. The cutting blade assembly of claim 1, wherein the at least one cutting edge is a pair of cutting edges.
3. The cutting blade assembly of claim 2, wherein the pair of cutting edges are radially separated from each other, thereby allowing for multiple cuttings actions to be defined each time the leading edge of the cutting arm passes over one of the plurality of cutting holes.
4. The cutting blade assembly of claim 2, wherein each cutting hole of the plurality of cutting holes comprises a C-shaped through hole extending through the cutting plate from the front axial surface to a rear axial surface of the cutting plate.
5. The cutting blade assembly of claim 2, wherein each cutting hole of the plurality of cutting holes is approximately equidistant from the opening and a radial edge of the cutting plate.
6. The cutting blade assembly of claim 2, wherein each one of the pair of cutting edges is disposed on opposite ends of the corresponding cutting hole.
7. The cutting blade assembly of claim 2, wherein the cutting plate further includes a plurality of deflection features configured to deflect debris radially outward away from the opening when the cutting hub is rotated relative to the cutting plate.
8. The cutting blade assembly of claim 7, wherein each of the deflection features is gradually recessed into the front axial surface from an arcuate leading edge that is flush with the front axial surface to an arcuate trailing edge that is recessed into the front axial surface, thereby forming an angled lower surface.
9. The cutting blade assembly of claim 8, wherein each of the deflection features includes an inner end proximate the opening and an outer end at a radial edge of the cutting plate, and each of the deflection features gradually widens from the inner end to the outer end.
10. The cutting blade assembly of claim 9, wherein the arcuate leading edge defines a leading radius of curvature and the arcuate trailing edge defines a trailing radius of curvature that is different from the leading radius of curvature.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(16) Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
(17) The following discussion is presented to enable a person skilled in the art to make and use embodiments of the invention. Various modifications to the illustrated embodiments will be readily apparent to those skilled in the art, and the generic principles herein can be applied to other embodiments and applications without departing from embodiments of the invention. Thus, embodiments of the invention are not intended to be limited to embodiments shown, but are to be accorded the widest scope consistent with the principles and features disclosed herein. The following detailed description is to be read with reference to the figures, in which like elements in different figures have like reference numerals. The figures, which are not necessarily to scale, depict selected embodiments and are not intended to limit the scope of embodiments of the invention. Skilled artisans will recognize the examples provided herein have many useful alternatives and fall within the scope of embodiments of the invention.
(18) One embodiment of a cutting blade assembly 10 is described in the context of a grinder pump. However, the embodiments described herein can be incorporated into other suitable types of cutting devices, such as blenders, mixers, and food processors.
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(20) The cutting blade assembly 10 of one embodiment of the invention may include a disk-shaped cutting plate 14 and a cutting hub 16. In some instances, the cutting plate 14 may be seated into a mating cylindrical recess formed into an external surface of the pump housing and surrounding the inlet. The cutting plate 14 may be rotatably fixed to the mating cylindrical recess by a series of mating features that engage a corresponding plurality of rotational locking notches 18 of the cutting plate 14. Each locking notch 18 may be recessed into a front axial surface 20 of the cutting plate 14 at a radial edge 22 of the cutting plate 14. In some instances, the plurality of locking notches 18 may be disposed evenly-spaced around the circumference of the cutting plate 14.
(21) The cutting hub 16 is partially received within a central opening 24 (shown in
(22) It will be appreciated that the cutting hub 16 may alternatively or additionally be configured to rotatably engage the drive shaft of the motor in various other manners without departing from the scope of the invention. For example, in some instances, the central opening 26 of the cutting hub 16 may alternatively include a threaded radially-inward facing surface configured to engage a corresponding threaded portion of the drive shaft.
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(24) As shown in
(25) In the illustrated non-limiting example, there may be four deflection features 30 that are evenly spaced around the circumference of the cutting plate 14. In other embodiments, the shape, number, and relative orientation of the deflection features 30 may be altered to accommodate application-specific requirements.
(26) Each of the deflection features 30 may be gradually recessed into the front axial surface 20 from an arcuate leading edge 36 that is flush with the front axial surface 20 to an arcuate trailing edge 38 that is recessed into the front axial surface 20, thereby forming an angled lower surface 40. Each of the deflection features 30 may further include an inner end 42 proximate the central opening 24 and an outer end 44 at the radial edge 22 of the cutting plate 14.
(27) Both the arcuate leading edge 36 and the arcuate trailing edge 38 may extend generally radially outward from the inner end 42 toward the outer end 44 and may curve from the inner end 42 to the outer end 44 in a direction of rotation 46 of the cutting hub 16 (i.e., the direction that the cutting hub 16 rotates relative to the cutting plate 14 during use). The arcuate trailing edge 38 may also have a smaller radius of curvature than that of the arcuate leading edge 36, such that the deflection features 30 gradually widen from the inner end 42 to the outer end 44. The increasing depth and flow area of the deflection features 30 may help to gradually deflect debris radially outward away from the central opening 24, when the cutting hub 16 is rotated relative to the cutting plate 14.
(28) In the illustrated non-limiting example, there may be twelve cutting features 32 that may be grouped into four groups of three, each group may be evenly spaced around the circumference of the cutting plate 14 and may be separated by one of the four deflection features 30. In other embodiments, the shape, number, grouping, and relative orientation of the cutting features 32 may be altered to accommodate application-specific requirements.
(29) Each of the cutting features 32 may form a generally arcuate or C-shaped through hole extending through the cutting plate 14 from the front axial surface 20 to the rear axial surface 34 and may be approximately equidistant from the central opening 24 and the radial edge 22 of the cutting plate 14. Each cutting feature 32 may include an inner end 48, an outer end 50, a leading sidewall 52, and a trailing sidewall 54. The inner end 48 may be disposed proximate the central opening 24. The outer end 50 may be disposed proximate the radial edge 22 of the cutting plate 14. Both the inner end 48 and the outer end 50 may be angled or skewed in the direction of rotation 46 of the cutting hub 16. As such, each of the leading sidewall 52 and the trailing sidewall 54, and therefore the cutting feature 32 as a whole, may form a generally C-shaped element with the concave side of the “C” shape pointing in the direction of rotation 46 of the cutting hub 16.
(30) The leading sidewall 52 may be disposed on the convex side of the cutting feature 32. As best illustrated in
(31) Referring now to
(32) As shown in
(33) Conversely, the cutting feature 32 is arranged such that, as the cutting hub 16 rotates, a majority of the radially outer cutting edge 56 may be arranged close to perpendicular, with only a radially outermost portion of the radially outer cutting edge 56 being disposed at or near parallel to the leading edge 62 of the cutting arm 58. As such, the leading edge 62 may shear over the portion of the radially outer cutting edge 56 that is close to perpendicular to the leading edge 62, and then abruptly passes over the end portion of the radially outer cutting edge 56 that is close to parallel with the leading edge 62 (see, e.g.,
(34) The cutting hub 16 may include three circumferentially-spaced axial cutting arms 58 that may extend radially outward from a central, cylindrical hub portion 60. Each of the axial cutting arms 58 of the cutting hub 16 may have a leading edge 62 that is positioned adjacent to the front axial surface 20 of the cutting plate 14. As the cutting hub 16 rotates, the leading edges 62 of each axial cutting arm 58 may shear past the fixed pair of cutting edges 56 of the cutting features 32 of the cutting plate 14.
(35) In some instances, the arrangement of the cutting features 32 on the cutting plate 14 and the spacing between the cutting arms 58 of the cutting hub 16 ensure that only one cutting arm 58 and one cutting feature 32 are performing a cutting action at any given time. This may allow for a more uniform torque on the pump motor, while also reducing starting torque on the pump motor in the case that debris is disposed between the cutting arm 58 and the cutting feature 32 when the pump motor is started.
(36) As shown in
(37) As shown in
(38) The cutting hub 16 may further include a connection cap recess 78, a plate engagement portion 80 (shown in
(39) The plate engagement portion 80 may define a generally cylindrical shape that extends away from a rear surface 86 of the hub portion 60. The plate engagement portion 80 may have a diameter that corresponds to a diameter of the central opening 24 of the cutting plate 14. As such, the plate engagement portion 80 may be received within the central opening 24 of the cutting plate 14.
(40) The plurality of deflection fins 82 may extend radially outward from the hub portion 60, at a lower end of the hub portion 60, between adjacent cutting arms 58. In some instances, the rear surface of each of the deflection fins 82 may be flush with the rear surface 86 of the hub portion. As best shown in
(41) In the illustrated non-limiting example, there are three deflection fins 82 that may be evenly spaced around the circumference of the cutting hub 16. In other embodiments, the shape, number, and relative orientation of the deflection fins 82 may be altered to accommodate application-specific requirements.
(42) With reference to
(43) In some instances, the slope/angle of the leading portion 94 relative to the front surface 84 is more gradual than that of the trailing portion 96. For example, a leading angle β between the leading portion 94 and the front surface 84 of the hub portion 60 may be any angle between about 110-160 degrees, and preferably about 135 degrees, where “about” is within 10%. As another example, a trailing angle γ between the trailing portion 96 and the front surface 84 may be any angle between about 100-140 degrees, and preferably about 120 degrees, where “about” is within 10%. In other exemplary embodiments, the leading angle β may greater than 90 degrees and the trailing angle γ may be greater than 90 degrees.
(44) Further, the node 92 may include a leading upper corner 95 and a trailing upper corner 97. In some instances, the leading upper corner 95 and the trailing upper corner 97 may have radii of curvature that are about three times the radii of curvature of the leading lower corner 91 and the trailing lower corner 93, where “about” is within 10%. For example, the leading upper corner 95 and the trailing upper corner 97 may each have a radius of curvature of between about 2-5 mm, and preferably about 3 mm, and the leading lower corner 91 and the trailing lower corner 93 may each have a radius of curvature of about 1-3 mm, and preferably about 1 mm, where “about” is within 10%.
(45) Referring now to
(46) In the illustrated non-limiting example, there may be a single node 92 extending from the hub portion 60. In other embodiments, the placement, shape, number, and relative orientation of the node 92 may be altered to accommodate application-specific requirements.
(47) Once the axial cutting action is complete, the resulting slurry may be urged by the rotating impeller of the fluid pump, through the internal manifold, toward the outlet of the pump housing. The illustrated construction of the cutting plate 14 and the cutting hub 16 (as shown in
(48) It will be understood that a variety of materials, including metals, plastics, and composites may be used to construct the cutting blade assembly given the specific application requirements.
(49) It will be appreciated by those skilled in the art that while the invention has been described above in connection with particular embodiments and examples, the invention is not necessarily so limited, and that numerous other embodiments, examples, uses, modifications, and departures from the embodiments, examples, and uses are intended to be encompassed by the claims attached hereto. The entire disclosure of each patent and publication cited herein is incorporated by reference, as if each such patent or publication were individually incorporated by reference herein. Various features and advantages of the invention are set forth in the following claims.