Constant velocity joint and assembly method therefor
11162539 · 2021-11-02
Assignee
Inventors
- Yasuharu Bono (Tokyo, JP)
- Taisuke Sakakibara (Tokyo, JP)
- Taichi Sasaki (Tokyo, JP)
- Junji Yoshida (Tokyo, JP)
Cpc classification
F16D2003/2026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10S464/905
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16D3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2001/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2250/0084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D3/223
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D3/2055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2003/22313
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16D3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D3/223
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A constant velocity joint includes spherical rollers. At least parts of first inner bottom wall portions provided on an inner bottom wall surface of a cylindrical portion of the constant velocity joint are located in closer proximity to the side of an opening of the cylindrical portion than second inner bottom wall portions. When the spherical rollers are disposed at an innermost location inside the cylindrical portion and the axial directions of the spherical rollers are perpendicular to the axial direction of the cylindrical portion, at least parts of the first inner bottom wall portions abut against inner side outer circumferential surface portions of the spherical rollers, and the second inner bottom wall portions are separated away from outer side outer circumferential surface portions of the spherical rollers.
Claims
1. A method of assembling a constant velocity joint comprising spherical rollers configured to transmit torque between an outer member and an inner member, the method comprising: a roller mounting step of rotatably mounting the spherical rollers having annular shapes, respectively on outer circumferential sides of holders of the inner member, the inner member including an annular section in which a shaft hole is formed, and the holders that protrude from an outer circumference of the annular section along radial directions of the annular section; an insertion step of inserting the inner member and the spherical rollers that are mounted on the holders, from an opening provided on one end side of a bottomed cylindrical portion of the outer member into the cylindrical portion; and a transmission shaft connecting step of inserting and fitting a transmission shaft into the shaft hole of the inner member which is disposed at an innermost location inside the cylindrical portion, wherein a first inner bottom wall portion and a second inner bottom wall portion are provided on an inner bottom wall surface of the cylindrical portion, the first inner bottom wall portion is disposed in closer proximity to a center side in a radial direction of the cylindrical portion than the second inner bottom wall portion, and at least a part of the first inner bottom wall portion is formed in closer proximity to a side of the opening than the second inner bottom wall portion; an outer circumferential surface of each of the spherical rollers includes an inner side outer circumferential surface portion disposed more on a proximal end side of the holders than a virtual plane passing through a center of the spherical roller in an axial direction and extending along a radial direction of the spherical roller, and an outer side outer circumferential surface portion disposed more on a distal end side of the holders than the virtual plane; and when the axial directions of the spherical rollers, which are disposed at the innermost location inside the cylindrical portion, are perpendicular to an axial direction of the cylindrical portion, at least a part of the first inner bottom wall portion, which is a portion facing toward the inner side outer circumferential surface portion, abuts against the inner side outer circumferential surface portion, and the second inner bottom wall portion, which is a portion facing toward the outer side outer circumferential surface portion, is separated away from the outer side outer circumferential surface portion.
2. The method of assembling a constant velocity joint according to claim 1, wherein the second inner bottom wall portion has a recess that is recessed toward a side away from the opening.
3. The method of assembling a constant velocity joint according to claim 2, wherein: the inner bottom wall surface includes an inclined portion which is closer in proximity to the side of the opening as the inclined portion progresses from a center side toward an outer side in the radial direction of the cylindrical portion; and the recess includes a reversely inclined portion (44a) which is inclined in an opposite direction to an inclination direction of the inclined portion by coming closer in proximity to the side of the opening as the reversely inclined portion progresses from the outer side toward the center side in the radial direction of the cylindrical portion.
4. The method of assembling a constant velocity joint according to claim 2, wherein an outer side end portion of the recess is disposed more on an outer side than the second inner bottom wall portion in the radial direction of the cylindrical portion.
5. The method of assembling a constant velocity joint according to claim 1, wherein the first inner bottom wall portion has a protrusion that projects toward the side of the opening.
6. The method of assembling a constant velocity joint according to claim 1, wherein, in the roller mounting step, the spherical rollers are mounted on the holders via inner rollers and rolling members, and the inner rollers are swingably attached to the holders.
7. The method of assembling a constant velocity joint according to claim 1, wherein, in the roller mounting step, the spherical rollers each having an outer diameter larger than a length of the annular section in an axial direction are mounted on the holders.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) A preferred embodiment of a constant velocity joint and a method of assembling the same according to the present invention will be presented and described in detail below with reference to the accompanying drawings. In the drawings referred to below, constituent elements that exhibit the same or similar functions and effects are denoted with the same reference characters, and repeated description of such features is omitted.
(11) As shown in
(12) The shaft member 20 is disposed to protrude on an outer bottom wall surface 30 of the cylindrical portion 18. The shaft member 20 is formed, for example, with serrations 32 on a distal end side (the side of the arrow X2), and is capable of being connected via the serrations 32 to a rotary shaft of a vehicle transmission or the like (none of which are shown).
(13) As shown in
(14) As shown in
(15) According to the present embodiment, recesses 46, which are recessed toward a side away from the opening 22, are provided on the second inner bottom wall portions 44, whereby at least parts of the first inner bottom wall portions 42 are in closer proximity to the side of the opening 22 than the second inner bottom wall portions 44. The inner wall surfaces of the recesses 46 are constituted from curved surfaces. Further, each of the recesses 46 includes a reversely inclined portion 44a, which is inclined in an opposite direction to the inclination direction of the inclined portion 40 by coming closer in proximity to the side of the opening 22 as it progresses from the outer side toward the center side in the radial direction of the cylindrical portion 18.
(16) As shown in
(17) The inner member 14 includes an annular section 52 provided with a shaft hole 50 into which a transmission shaft 48 is inserted and fitted, and holders 54 that protrude from the annular section 52 into the guide grooves 36. Although not illustrated, one end side (the side of the arrow X1) in the axial direction of the transmission shaft 48 is connected, for example, to a fixed type constant velocity joint such as a Barfield type. As shown in
(18) As shown in
(19) Each of the roller units 28 is constituted by integrally assembling the inner roller 24, the rolling members 26, the spherical roller 16, a pressing ring 60, and a C-ring 62. Hereinafter, when the respective constituent elements of the roller units 28 are retained on the holders 54, the sides that are positioned on the proximal end side in the protruding directions of the holders 54 will simply be referred to as proximal end sides, and the sides that are positioned on the distal end side in the protruding directions of the holders 54 will simply be referred to as distal end sides.
(20) The inner rollers 24 are of annular shapes that are attached to the outer circumferential surfaces of the holders 54. On the inner circumferences of the inner rollers 24, arcuate surfaces 24a are provided, which are capable of partially contacting the outer circumferential surfaces of the holders 54. Consequently, the inner rollers 24 are capable of swinging with respect to the holders 54. The roller units 28 in their entirety, which are attached to the holders 54 via the inner rollers 24, are also capable of swinging with respect to the holders 54. More specifically, the protruding directions of the holders 54 and the axial directions of the roller units 28 (spherical rollers 16) can be inclined with respect to each other within a predetermined range. Therefore, for example, as shown in
(21) As shown in
(22) As shown in
(23) In this instance, a state where the spherical rollers 16 are disposed at an innermost location inside the cylindrical portion 18 and the axial directions of the spherical rollers 16 are perpendicular to the axial direction of the cylindrical portion 18 (the virtual plane S lies along the axial direction of the cylindrical portion 18) will also be referred to hereinafter as a reference state. As shown in
(24) As shown in
(25) As shown in
(26) The constant velocity joint 10 according to the present embodiment is basically constructed in the manner described above. Hereinafter, a method of assembling the constant velocity joint 10 according to the present embodiment will be described. In such an assembly method, first, as shown in
(27) In this step, initially, in order to assemble each of the roller units 28, the plurality of rolling members 26, the inner roller 24, and the pressing ring 60 are arranged on the inner circumferential side of each of the spherical rollers 16 in the manner described above. In addition, the C-ring 62 is inserted into the insertion groove in a state of being reduced in diameter against the elastic force thereof, and then the C-ring 62 is expanded in diameter inside the insertion groove. Consequently, the inner roller 24, the rolling members 26, and the spherical roller 16 are assembled integrally via the pressing ring 60 and the C-ring 62. By inserting the holders 54 of the inner member 14 along the axial direction thereof into the inner rollers 24 of the roller units 28 obtained in the foregoing manner, the roller units 28 (spherical rollers 16) can be rotatably and swingably mounted on the outer circumferential sides of the holders 54.
(28) According to the present embodiment, the roller units 28 are first assembled and then attached to the holders 54. However, the present embodiment is not particularly limited to this feature. For example, after only the inner rollers 24 have been mounted on the holders 54, the spherical rollers 16 may be mounted via the rolling members 26 on the outer circumferential sides of the inner rollers 24.
(29) Next, as shown in
(30) In this case, the spherical rollers 16 are urged so as to be inclined in directions in which the outer side outer circumferential surface portions 66 are placed in close proximity to the bottom surfaces of the second inner bottom wall portions 44. Stated otherwise, as shown in
(31) As a result, as noted previously, even if the inclined portion 40 is formed on the inner bottom wall surface 38 of the cylindrical portion 18, it is possible to prevent the spherical rollers 16 from being inclined in directions in which the opening side end portions of the spherical rollers 16 block the one end side (the side of the opening 22, the side of the arrow X1) of the shaft hole 50 (see
(32) Next, a transmission shaft connecting step is performed in which the transmission shaft 48 is inserted and fitted into the shaft hole 50 of the inner member 14, which is disposed at the innermost location inside the cylindrical portion 18 (see
(33) Moreover, although not illustrated in
(34) As can be understood from the description given above, with the constant velocity joint 10 and the method of assembling the same according to the present embodiment, when the spherical rollers 16 are disposed (as a reference state) at an innermost location inside the cylindrical portion 18 so that the axial directions of the spherical rollers 16 are perpendicular to the axial direction of the cylindrical portion 18, the first inner bottom wall portions 42 can be made to abut against the inner side outer circumferential surface portions 64, and the outer side outer circumferential surface portions 66 can be separated away from the second inner bottom wall portions 44 (see
(35) In the constant velocity joint 10 and the method of assembling the same according to the above-described embodiment, the second inner bottom wall portions 44 include the recesses 46 that are recessed toward a side away from the opening 22. In this case, by means of a simple configuration in which the recesses 46 are provided on the inner bottom wall surface 38 of the cylindrical portion 18, the inner bottom wall surface 38 of the cylindrical portion 18 can be shaped so that the first inner bottom wall portions 42 are closer in proximity to the side of the opening 22 than the second inner bottom wall portions 44. More specifically, in the reference state, at least parts of the first inner bottom wall portions 42 can be made to abut against the inner side outer circumferential surface portions 64, and the outer side outer circumferential surface portions 66 can be separated away from the second inner bottom wall portions 44. Therefore, the constant velocity joint 10 can be assembled in an efficient manner while suppressing a decrease in manufacturing efficiency and molding ability, etc., of the outer member 12.
(36) In the constant velocity joint 10 and the method of assembling the same according to the present embodiment, the inner bottom wall surface 38 includes the inclined portion 40 which is closer in proximity to the side of the opening 22 as it progresses from the center side toward the outer side in the radial direction of the cylindrical portion 18, and the recesses 46 include the reversely inclined portions 44a which are inclined in an opposite direction to the inclination direction of the inclined portion 40 by coming closer in proximity to the side of the opening 22 as they progress from the outer side toward the center side in the radial direction of the cylindrical portion 18. In this case as well, by means of a simple configuration, at least parts of the first inner bottom wall portions 42 can be made to abut against the inner side outer circumferential surface portions 64, and the outer side outer circumferential surface portions 66 can be separated away from the second inner bottom wall portions 44.
(37) In the constant velocity joint 10 and the method of assembling the same according to the present embodiment, the outer side end portions of the recesses 46 are disposed more on an outer side than the second inner bottom wall portions 44 in the radial direction of the cylindrical portion 18. In this case, it is possible to more effectively avoid the sides of the spherical rollers 16, which are more on the distal end side than the virtual plane S, from coming into contact with the inner bottom wall surface 38, and therefore, the opening side end portions of the spherical rollers 16 can be easily inclined in directions away from the axis of the shaft hole 50. Moreover, insofar as the recesses 46 are provided so that the second inner bottom wall portions 44 and the outer side outer circumferential surface portions 66 can be spaced apart from each other in the reference state, the dimensions and shapes thereof are not particularly limited. Accordingly, the outer side end portions of the recesses 46 may also be disposed in closer proximity to the center side than the second inner bottom wall portions 44 in the radial direction of the cylindrical portion 18.
(38) Further, the recesses 46 are configured so that the inner wall surfaces thereof are constituted by curved surfaces. However, the present invention is not particularly limited to this feature, and for example, the inner wall surfaces may be constituted by flat surfaces, as in recesses 70 shown in
(39) Further, the inner bottom wall surface 38 of the cylindrical portion 18 may be shaped so that the first inner bottom wall portions 42 are closer in proximity to the side of the opening 22 than the second inner bottom wall portions 44, by a method other than providing the recesses 46, 70 on the second inner bottom wall portions 44. For example, as shown in
(40) Although not illustrated, by providing the recesses 46 (or the recesses 70) on the second inner bottom wall portions 44, and further providing the protrusions 72 on the first inner bottom wall portions 42, the inner bottom wall surface 38 of the cylindrical portion 18 may be shaped so that the first inner bottom wall portions 42 are closer in proximity to the side of the opening 22 than the second inner bottom wall portions 44.
(41) In the constant velocity joint 10 according to the above-described embodiment, the spherical rollers 16 are rotatably mounted via the rolling members 26 on the outer circumferential sides of the inner rollers 24 that are swingably attached to the holders 54. Further, in the roller mounting step of the method of assembling the constant velocity joint 10 according to the above-described embodiment, the spherical rollers 16 are mounted on the holders 54 via the inner rollers 24 and the rolling members 26, and the inner rollers 24 are swingably attached to the holders 54.
(42) In this manner, when the spherical rollers 16 (roller units 28) are disposed so as to be capable of swinging with respect to the holders 54, it is made easy for the radial directions of the spherical rollers 16 to be inclined with respect to the axis of the shaft hole 50 (see
(43) In the constant velocity joint 10 according to the above-described embodiment, the outer diameter of the spherical rollers 16 is larger than the length of the annular section 52 in the axial direction. Further, in the method of assembling the constant velocity joint 10 according to the above-described embodiment, in the roller mounting step, the spherical rollers 16, the outer diameter of which is larger than the length of the annular section 52 in the axial direction, are mounted on the holders 54.
(44) In accordance with this feature, by increasing the outer diameter of the spherical rollers 16, the torque that is capable of being transmitted between the outer member 12 and the inner member 14 can be increased. However, by increasing the diameter of the spherical rollers 16, when the spherical rollers 16 and the inner member 14 are disposed at the innermost location of the cylindrical portion 18, it becomes easy for the shaft hole 50 to be blocked by the spherical rollers 16. Even in such a case, as noted previously, due to the configuration in which the first inner bottom wall portions 42 and the second inner bottom wall portions 44 are provided on the inner bottom wall surface 38 of the cylindrical portion 18, since it is possible to prevent the operation of inserting and fitting the transmission shaft 48 into the shaft hole 50 from being hindered, the efficiency in assembling the constant velocity joint 10 can be enhanced.
(45) The present invention is not particularly limited to the above-described embodiments, and various modifications may be adopted therein without departing from the essence and gist of the present invention.