Single actuator valve sequencing in cylinder deactivation and high-power density (HPD) braking engine environments
11162437 · 2021-11-02
Assignee
Inventors
Cpc classification
F01L13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01L13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2820/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0215
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2820/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A system and associated methods for controlling valve motion in internal combustion engines provide a pulsing component for energizing a solenoid control valve in pulsatile fashion to cause a transient pressure change in a hydraulic network linking the control valve to a common, paired set of intake and exhaust main event deactivation mechanisms, which may be provided in respective valve bridges. The pressure change results in hydraulic deactivation of main event motion of the exhaust valve while avoiding deactivation of main intake event motion and thereby preserving intake main event valve motion, and supporting use of the intake main event motion for additional braking or other operations. The systems and methods are particularly suited for engine environments that employ cylinder deactivation (CDA) combined with high-power density (HPD) engine braking.
Claims
1. A system for controlling valve motion to facilitate cylinder deactivation and high-power density (HPD) engine braking in an internal combustion engine having at least one cylinder, the system comprising: a valve set associated with the at least one cylinder, the valve set comprising at least one intake valve and at least one exhaust valve; a main event motion system configured to produce main event motion in the at least one intake valve and the at least one exhaust valve; an engine braking system configured to produce engine braking motion during an engine braking operation by adding motion to at least one of the exhaust valves; a deactivation system including respective deactivation mechanisms associated with the at least one intake valve and the at least one exhaust valve to selectively deactivate main event motion thereof, the deactivation system further including a control valve and at least one hydraulic link which provides hydraulic communication between the control valve and the deactivation mechanisms; wherein the deactivation system further includes a pulsing component adapted to energize the control valve to thereby cause a variation in the hydraulic pressure in the at least one hydraulic link during an engine cycle such that, when main exhaust event motion would otherwise occur, the hydraulic pressure in the at least one hydraulic link is sufficient to operate the deactivation mechanism associated with the at least one exhaust valve and main exhaust event motion is deactivated, and such that, when main intake event motion occurs, the hydraulic pressure in the at least one hydraulic link is insufficient to operate the deactivation mechanism associated with the at least one intake valve.
2. The system of claim 1, wherein the pulsing component is an engine control unit adapted to provide pulsed operation of the control valve.
3. The system of claim 1, wherein the exhaust deactivation mechanism is characterized by a deactivation avoidance window and wherein the pulsing component is configured to provide a pulse of sufficient duration, or a pulse initiated at an appropriate time, such that the hydraulic pressure on the exhaust deactivation mechanism is maintained at an elevated level throughout the deactivation avoidance window.
4. The system of claim 1, wherein the main intake event motion of the at least one intake valve facilitates additional braking power in the cylinder.
5. The system of claim 1, wherein the engine braking system is configured to produce at least two compression release events for each cycle of the internal combustion engine.
6. The system of claim 1, wherein the main event motion system comprises at least two valve bridges, and wherein the deactivation mechanisms include collapsing mechanisms on the at least two valve bridges.
7. The system of claim 1, wherein the engine braking system comprises a dedicated brake rocker associated with at least one of the exhaust valves.
8. The system of claim 1, wherein the engine braking system comprises a brake solenoid valve arranged to control the flow of hydraulic fluid to produce braking motion in one or more valves in the at least one valve set.
9. The system of claim 1, wherein the deactivation system is adapted to selectively deactivate the intake deactivation mechanism in one or more of the at least one cylinder depending on power needs from the engine.
10. The system of claim 1 wherein the pulsing component is configured to adjust the pulse duration or timing based on the speed of the engine.
11. A method of controlling valve motion to facilitate cylinder deactivation and high-power density (HPD) engine braking in an internal combustion engine having at least one cylinders, the system comprising a valve set associated with each of the at least one cylinder, each of the valve sets comprising at least one intake valve and at least one exhaust valve; a main event motion system for producing main event motion in each of the valve sets; an engine braking system for producing engine braking valve motion during an engine braking operation by adding motion to at least one of the exhaust valves; a cylinder deactivation system including deactivators for selectively deactivating main event motion of the intake and exhaust valves in at least one valve set; and a deactivating controller adapted to control the deactivators such that, when main exhaust event motion would otherwise occur, main exhaust event motion is deactivated, and such that, when main intake event motion is not deactivated, the method comprising: initiating a braking operation in the braking system for at least one of the valve sets; initiating a cylinder deactivation operation in the cylinder deactivation system, the cylinder deactivation operation tending to deactivate main event motion of at least one intake valve and at least one exhaust valve in the at least one valve set; pulsing the control valve with the deactivator controller such that main event motion of the at least one exhaust valve is deactivated while main event motion of the at least one intake valve is not deactivated.
12. The method of claim 11, further comprising providing at least two compression release events for each cycle of the internal combustion engine.
13. The method of claim 12, wherein the main event motion of the at least one intake valve facilitates a compression release braking event performed in the braking operation.
14. A system for controlling valve motion to facilitate cylinder deactivation and high-power density (HPD) engine braking in an internal combustion engine having at least one cylinder, the system comprising: a valve set associated with the at least one cylinder, the valve set comprising at least one intake valve and at least one exhaust valve; a main event motion system configured to produce main event motion in the at least one intake valve and the at least one exhaust valve; an engine braking system configured to produce engine braking motion during an engine braking operation by adding motion to at least one of the exhaust valves; a deactivation system including respective deactivators associated with the at least one intake valve and the at least one exhaust valve to selectively deactivate main event motion thereof, the deactivation system further including a deactivator controller and at least one communication link adapted to provide communication between the deactivator controller and the deactivators; wherein the deactivation system further includes a pulsing component adapted to provide a deactivation signal to the deactivators such that, for a given engine cycle, the deactivator associated with the at least one exhaust valve is deactivated, while the deactivator associated with the at least one intake valve is not deactivated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The features described in this disclosure are set forth with particularity in the appended claims. These features and attendant advantages will become apparent from consideration of the following detailed description, taken in conjunction with the accompanying drawings. One or more embodiments are now described, by way of example only, with reference to the accompanying drawings wherein like reference numerals represent like elements and in which:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7) Generally, the instant disclosure addresses the above-noted shortcomings. In particular, an internal combustion engine in accordance with the instant disclosure comprises a compression-release braking system capable of providing valve actuation motions implementing 2-stroke HPD engine braking as well as a cylinder deactivation system capable of deactivating intake and exhaust valve actuations. In operating the CR braking system and the CDA system, the instant disclosure further provides for preventing deactivation of intake valve actuations (despite operation of the CDA system) when it is desired to provide, for example, 1.5-stroke HPD engine braking. To this end, various system configurations comprising different numbers and/or arrangements and adaptations of actuators are described herein. Methods for operating such systems and synchronizing operation of such actuators are also described herein.
(8) The embodiment described herein provide a techniques, systems and methods to facilitate operation of CDA and braking components while providing for a reduction in the number of actuators that would otherwise be required. Such systems and methods permit control activation/deactivation of paired intake and exhaust main events using a single actuator. In particular, the instant disclosure describes arrangements and adaptations for rapidly sequencing actuation of paired intake and exhaust valve sets so that when this sequence is timed correctly relative to engine operation (e.g., crankshaft rotational position/angle), a single actuator can selectively manage which valve (intake or exhaust) remains active and part of the engine cycle. In the described embodiments, the actuator (i.e., a high-speed solenoid control valve) may be controlled to deactivate the exhaust valve at a certain engine crankshaft rotational position or angle to achieve exhaust valve deactivation, but to prevent deactivation (i.e., preserve activation) of the intake valve. This process is repeated every engine cycle, with the actuator being controlled at certain engine crank positions to continually provide the desired exhaust valve deactivation/intake valve activation so long as 1.5-stroke HPD engine braking is desired.
(9) An embodiment in accordance with the instant disclosure is illustrated with reference to
(10) As illustrated in
(11) As mentioned, for ease of illustration, each of
(12) As will be recognized, although
(13) As will be recognized, and explained in further detail below, when the deactivation mechanisms 204, 202 of the intake valve bridge 216 and exhaust valve bridge 256, respectively, are not deactivated (i.e., when hydraulic fluid is not provided to the deactivation mechanisms 204 and 202, respectively), intake valve actuation system 214 and exhaust valve actuation system 254 may function, at least in part, as a main event motion system which provides main event motion to intake valves 210, 212 and exhaust valves 250, 252 to facilitate main event operation (i.e., a positive power mode) of an associated engine cylinder. When the deactivation mechanisms 204, 202 are deactivated (i.e., when hydraulic fluid at suitable pressure and/or flow is provided to the deactivation mechanisms), intake valve actuation system 214 and exhaust valve actuation system 254 may function to convey auxiliary motions to the respective intake and exhaust valves, or may not convey any motion to the valves, in the case of cylinder deactivation.
(14) As will be readily recognized from the instant disclosure, control of the operation of the intake valve actuation system 214 and exhaust valve actuation system 254 may be implemented through one or more high-speed control solenoid valves and a network of hydraulic links or passages within the various valve train components to provide a hydraulic network or circuit through which the control valves may control the intake and exhaust valve actuation systems 214, 254. Throughout the figures of the instant disclosure, the convention has been adopted whereby hydraulic links or passages depicted by thick solid lines represent a state in which hydraulic passages depicted by such lines are charged with sufficient pressure and/or flow of hydraulic fluid to operate downstream components, which may be considered an “on” signal communication via the hydraulic passages or links, whereas hydraulic links or passages depicted in outline, or thin parallel lines, illustrate a state in which hydraulic passages depicted by such lines are not sufficiently charged with pressure and/or flow of hydraulic fluid to operate downstream components, which may be considered an “off” signal communication via the hydraulic passages or links.
(15) Rocker shaft, represented by dotted outline 290, may house a number of hydraulic passages, which may constitute hydraulic links or circuits for operating various components of the valve actuation systems. An engine braking system may include an engine braking solenoid valve 270 which may be arranged and adapted to receive hydraulic fluid from a constant pressure/flow hydraulic supply passage 292, which may be provided in the rocker shaft and supplied with hydraulic fluid by an upstream pump (not shown). In accordance with aspects of the disclosure, operation of braking rocker arms 206, 206.1 and 206.2 may be controlled with a single braking actuator or solenoid valve 270. Braking solenoid valve 270 may be a high-speed solenoid valve and may control the flow of hydraulic fluid in a braking hydraulic link or passage 294, based on electronic signals from an engine control unit (ECU) 420. Passage 294 may communicate hydraulically through flow passages that branch from it and are provided in downstream valvetrain components, such as the braking rocker arm 206, to provide braking motion via bridge pin 262 to the braking exhaust valve 252, for example. The details of the hydraulic passages and control components that facilitate braking motion may be similar to those as described in
(16) Thus, a dedicated engine braking rocker arm 206, 206.1 and 206.2 is provided for each cylinder in conjunction with an exhaust valve such that the braking rocker arm 206 can provide compression-release valve actuation motions (via a bridge pin in the illustrated example) to the exhaust valve. It is assumed throughout this disclosure that each braking rocker arm 206 may be associated with an auxiliary actuation motion source (i.e., similar to 340 in
(17) Cylinder deactivation of one or more cylinders may be controlled with a cylinder deactivation system, which may include a number of CDA solenoid valves 280, 280.1 and 280.2 each of which is arranged and adapted receive hydraulic fluid from hydraulic supply passage 292 in the rocker shaft 290. CDA solenoid valves 280, 280.1 and 280.2 may be high-speed solenoid valves and may control, based on electronic signals from an engine control unit 420, the flow of hydraulic fluid in a respective, designated CDA hydraulic link or passage 296, 296.1 and 296.2, each of which communicates with respective valvetrain components for a valve set for each cylinder, such as the intake valve bridges 216, 216.1 and 216.1, and respective exhaust valve bridges 256, 256.1 and 256.2, and with the respective collapsing or deactivating mechanisms 204, 204.1 and 204.2 and 202, 202.1 and 202.2. Thus, CDA solenoid valves 280, 280.1 and 280.2 may control activation and deactivation of respective, paired deactivating mechanisms for each cylinder, each of the CDA solenoid valves being common to respective paired valve sets, cooperating with respective intake and exhaust valve bridges, for each cylinder.
(18) As shown in
(19) As shown in
(20) Those skilled in the art will appreciate that other mechanisms capable of deactivating intake and/or exhaust valve actuation motions are known in the art and the instant disclosure is not limited in this regard. In the context of the examples described in this disclosure, the deactivation mechanisms 202, 204 may be configured to have a “locked” state when hydraulic fluid is not supplied thereto such that valve actuation motions are conveyed through the deactivation mechanism to the corresponding engine valves. On the other hand, the deactivation mechanisms 202, 204 may have an “unlocked” configuration when hydraulic fluid is provided to thereto such that that valve actuation motions are not conveyed through the deactivation mechanism to the corresponding engine valves, i.e., the actuation motions are lost, and the corresponding engine valves and associated motions are deactivated. However, those skilled in the art will appreciated that the example configurations may be modified such that control of the locked and unlocked states of the deactivation mechanisms 202, 204 can be reversed. In this latter case, providing hydraulic fluid (or hydraulic pressure/flow) to the deactivation mechanisms 202, 204 may cause the deactivation mechanisms 202, 204 to assume a locked state and vice versa, although such additional adaptations may present challenges, for example, with engine starting that may need to be addressed.
(21) According to aspects of the instant disclosure, the cylinder deactivation system may be provided with the capability to preserve main intake event valve motion and thus achieve the benefits of HPD braking even when cylinder deactivation is in effect. To this end, the cylinder deactivation system may include a include a deactivator controller implemented as part of the ECU 420 in the form of a pulsing component 400 (
(22) According to aspects of the disclosure, when HPD engine braking is desired to be invoked, in addition to energizing the HPD braking solenoid 270 (as shown in
(23)
(24) Owing to the structure of the deactivation mechanisms 202, 204 (
(25) As shown in
(26) With regard to the intake deactivation avoidance window 440 and exhaust deactivation avoidance window 450 described above, it will be recognized from the instant disclosure that the pressure variation 490 is such that the pressure remains at an elevated level throughout the occurrence (or passing) of the each of these windows, and within a safe margin. Thus, dependable activation and deactivation can be achieved, and instances where the deactivation mechanism operation might be unpredictable (i.e., from insufficient hydraulic pressure) can be avoided.
(27) Thus, by utilizing controlled pulse of the CDA control valve 280, synchronized appropriately with the onset of exhaust and intake main event motion, deactivation of the intake main event valve motion may be skipped or bypassed, while deactivation of exhaust main event motion is preserved. As a result, the intake valve main event motion that is useful for achieving HPD engine braking can be preserved and implemented in combination with cylinder deactivation features in an engine environment. As will be recognized from the instant disclosure, a single CDA control valve can be utilized to achieve appropriate control of both the intake and exhaust valves in such an environment. For example, the above-described technique has the advantage of requiring only four actuators (three CDA control valves and one braking control valve) total to provide CDA and HPD engine braking operation for three cylinders. In a six-cylinder environment, for example, only eight actuators would be needed.
(28) Thus, the pulsatile operation of the CDA control valves may cause a variation in the hydraulic pressure in the at least one hydraulic link during at least one engine cycle such that when main exhaust event motion would otherwise occur, the hydraulic pressure in the at least one hydraulic link is sufficient to operate the deactivation mechanism associated with the at least one exhaust valve and main exhaust event motion is deactivated and when main intake event motion occurs, the hydraulic pressure in the at least one hydraulic link is insufficient to operate the deactivation mechanism associated with the at least one intake valve.
(29) As will be recognized from the instant disclosure by those of ordinary skill in the art, although the control systems are shown in the above examples using hydraulic linkages and communications via hydraulic passages to the various control components, other implementations contemplated by this disclosure may include control by “wire” implementations, where the hydraulic links described above are replaced with electronic signal carriers (wires or conductors) and suitable control components, such as electromagnetic actuators, are provided locally on or in cooperation with one or more of the deactivation mechanisms, for example. More specifically, the deactivation components, such as the inner plunger 310 illustrated in
(30) Although the present implementations have been described with reference to specific example embodiments, it will be evident that various modifications and changes may be made to these embodiments without departing from the broader spirit and scope of the invention as set forth in the claims. Accordingly, the specification and drawings are to be regarded in an illustrative rather than a restrictive sense.