COMPACT SYSTEM CONNECTION ELEMENT

Abstract

The invention relates to a connection element for the electrical connection of a signal device to a functional module adjacent to the connection element, such as a lighting module for signaling one or more different operating states of a technical device such as a machine, a plant, a vehicle or the like, or a radio module for producing a radio connection of the signal device, wherein the connection element for the electrical connection of the functional module has at least one electrical contact surface of an electric conductor. The connection element is distinguished by the fact that the electric conductor having the contact surface extends as far as a cable connecting clamp of the connection element for the connection to at least one cable core of an electric cable.

Claims

1. A connection element (1) for the electrical connection of a signal device to a functional module adjacent to the connection element (1), such as a lighting module for signaling one or more different operating states of a technical device such as a machine, a plant, a vehicle or the like, or a radio module for producing a radio connection of the signal device, wherein the connection element (1) for the electrical connection of the functional module has a housing (2) for the mechanical connection and an electrical contact element (7) for the electrical connection to at least one electrical contact surface (10) of at least one electric conductor (9), characterized in that the electric conductor (9) having the contact surface (10) extends as far as a cable connecting clamp (15) of the connection element (1) for the connection to at least one cable core (13) of an electric cable, in that the electric conductor (9) is formed as a one-piece spring element, which comprises the contact surface (10) for the connection of the functional module and a cable clamping spring (12) of the cable connecting clamp (15).

2. The connection element according to claim 1 further characterized in that a passage for the insertion of a core end (13) of a cable is provided in the cable clamping spring (12).

3. The connection element according to, claim 1 further characterized in that a device for loosening the cable clamping spring (12) is provided.

4. The connection element according to claim 1 further characterized in that an access for a separate tool (17) is provided, such as a screwdriver for pressing the cable clamping spring (12) or a permanently present loosening element, such as a movable lever or pressure plunger for pressing the cable clamping spring.

5. The connection element according to claim 1 further characterized in that the contact surface (10) for the adjacent functional module is a surface of a contact spring (18) that springs transversely with respect to the contact surface (10) and acts in the direction of a longitudinal axis (A) of the connection element (1).

6. The connection element according to claim 1 further characterized in that the contact spring (18) having the contact surface (10) for the adjacent functional module is electrically connected to the cable clamping spring (12).

7. The connection element according to claim 1 further characterized in that two or more spring elements (9) are provided as electric conductors having contact surfaces (10) for the adjacent functional module and a cable connecting clamp (15) for two or more cable cores (13).

8. The connection element according to claim 1 further characterized in that the two or more spring elements (9) have the same shape as electric conductors having contact surfaces (10) for an adjacent functional module, wherein the contact surfaces (10) are arranged beside one another and pointing in the direction of the longitudinal axis (A) of the connection element (1), and/or in that the contact surfaces (10) of the identically shaped electric conductors are strip-shaped and lie parallel to one another.

9. The connection element according to claim 1 further characterized in that a contact element (7) having two or more spring elements (9) as electric conductors having contact surfaces (10) for an adjacent functional module and having a cable connecting clamp (15) for two or more cable cores (13) is provided, wherein the cable connecting clamp (15) of the contact element (7) is provided with two or more cable clamping springs (12) for two or more cable cores (13).

10. The connection element according to claim 1 further characterized in that the contact element (7) has an electrically insulating material between the various spring elements (9) provided as electric conductors.

11. The connection element according to claim 1 further characterized in that the cable connecting clamp (15) of the connection element (1) optionally permits the connection of cable cores (13) or of conductor tracks of a printed circuit board to produce an electrical connection.

12. The connection element according to claim 1 further characterized in that the cable connecting clamp (15) has one or more openings for the insertion of a printed circuit board or for the insertion of projections of a printed circuit board, wherein the cable clamping springs (12) are accessible through the opening or openings for the conductor tracks of the printed circuit board in order optionally to produce the contact with the conductor tracks of the printed circuit board or a cable core via the cable clamping springs (12).

13. The connection element according to claim 1 further characterized in that the contact element (7) is formed in one piece with the housing (2) of the connection element (1) or as an insert element for insertion into the housing (2) of the connection element (1).

14. A signal device, in particular a signal tower (28) with detachably provided functional modules (29, 30, 31, 32, 33, 34), characterized in that a connection element (1) for the electrical connection of the functional module has a housing (2) for the mechanical connection and an electrical contact element (7) for the electrical connection to at least one electrical contact surface (10) of at least one electric conductor (9), characterized in that the electric conductor (9) having the contact surface (10) extends as far as a cable connecting clamp (15) of the connection element (1) for the connection to at least one cable core (13) of an electric cable, in that the electric conductor (9) is formed as a one-piece spring element, which comprises the contact surface (10) for the connection of the functional module and a cable clamping spring (12) of the cable connecting clamp (15).

15. The signal device according to claim 14, further characterized in that at least one functional module (29, 30, 31, 32, 33, 34) has a contact element (7) which is formed in the same way as the contact element (7) of the connection element (1).

16. The signal device according to claim 14 further characterized in that a functional module (29, 30, 31, 32, 33) has at least one printed circuit board (24, 35) which is aligned substantially in the direction of a longitudinal axis (A) of the signal device (28), which has one or more end-face contacts (25, 36) extending transversely with respect to the longitudinal axis (A) and which are conductively connected to a conductor track of the printed circuit board and are in contact with contact surfaces (10) of a contact element (7) of an adjacent functional module or of a connection element (1) for the electrical connection of the functional module has a housing (2) for the mechanical connection and an electrical contact element (7) for the electrical connection to at least one electrical contact surface (10) of at least one electric conductor (9), characterized in that the electric conductor (9) having the contact surface (10) extends as far as a cable connecting clamp (15) of the connection element (1) for the connection to at least one cable core (13) of an electric cable, in that the electric conductor (9) is formed as a one-piece spring element, which comprises the contact surface (10) for the connection of the functional module and a cable clamping spring (12) of the cable connecting clamp (15) wherein the conductor track of the printed circuit board is contacted in the end region of the printed circuit board that is opposite the contact surface or contact surfaces (10) by a cable clamping spring (12) of a contact element (7) of the functional module (29, 30, 31, 32, 33), which is formed in the same way as the contact element (7) of a connection element (1).

17. The signal device according to claim 15 further characterized in that at least one functional module (29, 30, 31, 32, 33, 34) has at least one printed circuit board (24, 35) which is aligned substantially in the direction of a longitudinal axis (A) of the signal device (28), which has one or more end-face contacts (25, 36) extending transversely with respect to the longitudinal axis (A) and which are conductively connected to a conductor track of the printed circuit board and are in contact with contact surfaces (10) of a contact element (7) of an adjacent functional module or of a connection element (1) for the electrical connection of the functional module has a housing (2) for the mechanical connection and an electrical contact element (7) for the electrical connection to at least one electrical contact surface (10) of at least one electric conductor (9), characterized in that the electric conductor (9) having the contact surface (10) extends as far as a cable connecting clamp (15) of the connection element (1) for the connection to at least one cable core (13) of an electric cable, in that the electric conductor (9) is formed as a one-piece spring element, which comprises the contact surface (10) for the connection of the functional module and a cable clamping spring (12) of the cable connecting clamp (15) wherein the conductor track of the printed circuit board is contacted in the end region of the printed circuit board that is opposite the contact surface or contact surfaces (10) by a cable clamping spring (12) of a contact element (7) of the functional module (29, 30, 31, 32, 33), which is formed in the same way as the contact element (7) of a connection element (1).

Description

EXEMPLARY EMBODIMENTS

[0038] Exemplary embodiments of the invention are illustrated in the drawing and will be explained in more detail below with reference to the figures.

[0039] In detail:

[0040] FIG. 1 shows a side view of a connection element according to the invention,

[0041] FIG. 2 shows a sectional illustration of a connection element according to the invention,

[0042] FIG. 3 shows a detail enlargement from FIG. 2 with a first embodiment of a spring element,

[0043] FIG. 4 shows a second embodiment of a spring element,

[0044] FIG. 5 shows a detail of a contact element with a further embodiment of a spring element,

[0045] FIG. 6 shows a detail of a contact element with a further embodiment of a spring element,

[0046] FIG. 7 shows a detail of a contact element with a further embodiment of a spring element,

[0047] FIG. 8 shows a detail of a contact element with a further embodiment of a spring element,

[0048] FIG. 9 shows a detail of a contact element with a further embodiment of a spring element,

[0049] FIG. 10 shows a special embodiment of a spring element,

[0050] FIG. 11 shows a detail of a perspective illustration of a functional module and the contact surfaces thereof in contact with the printed circuit board of an adjacent functional module,

[0051] FIG. 12 shows a cross section through a further embodiment of a connection element,

[0052] FIG. 13 shows a plan view from below of a connection element with cable connecting clamp,

[0053] FIG. 14 shows a side view of a signal tower with a connection element and functional modules,

[0054] FIG. 15 shows an opened illustration of a signal tower according to FIG. 14, and

[0055] FIG. 16 shows an opened illustration of a functional module with a printed circuit board with the connection contacts to further functional modules or a connection element.

[0056] In detail, the connection element 1 according to FIG. 1 and FIG. 2 comprises a housing 2 having knurling 3 and projections 4 of a bayonet fixing 5 for a functional module that is to be placed thereon and is therefore adjacent. In the cover 6 of the connection module 1 there is a contact element 7, which can be formed in one piece with the housing 1 or the cover 6 or is connected to the cover 6 as an insert element.

[0057] The contact element 7 can be seen more clearly in the detail enlargement according to FIG. 3. The contact element comprises an electrically insulating receptacle 8, e.g. made of plastic, into which a spring element 9 is inserted as an electrical conductor. The spring element has on the upper side a contact surface 10 for the electrical connection of an adjacent functional element. The spring element is supported in the receptacle 8 via two side cheeks 11 and is anchored in a manner not specifically illustrated, for example by means of barbs, latching elements or the like.

[0058] On the underside, the spring element 9 comprises a cable clamping spring 12 which, in the deflected position 12′ illustrated dashed, presses a ferrule 13 of a connecting cable against an abutment 14. As a result of the angled configuration of the cable clamping spring 12, the ferrule 13 is clamped against withdrawal. The abutment 14 can consist of an insulating material, for example of plastic, or a conductive material, for example of metal.

[0059] A cable connecting clamp 15 for the ferrule 13 is thus formed by the receptacle 8, the cable clamping spring 12 and the abutment 14. In the exemplary embodiment illustrated, the necessary electric conductor in the form of the spring element 9 therefore extends not only from the contact surface 10 as far as the cable connecting clamp 15 but, as a result of the one-piece configuration of the spring element 9 with the cable clamping spring 12, it is also part of the cable connecting clamp 15.

[0060] A slot 16 in the receptacle 8 permits the insertion of a tool 17, illustrated dashed, for example in the form of a screwdriver, in order to force the cable clamping spring 12 away from the ferrule 13 and thereby to release the latter. As a result of this measure, the cable connecting clamp 15 is designed to be releasable.

[0061] As a result of the open shape of the spring element 9, the latter is also springy in the region of the contact surface 10, i.e. it forms a contact spring 18 on the upper side of the contact element 7 for the contact with a functional module that is adjacent thereto.

[0062] FIG. 4 shows another embodiment of the spring element 9 of the cable clamping spring 12 with a modified abutment 14. In the illustration, although the insertion direction of a ferrule, which is oblique here, is shown for the purpose of illustration, the cable clamping spring is in the non-deflected position, which corresponds to the position without a ferrule.

[0063] FIG. 5 shows the variant of the contact element 7 according to FIG. 1, wherein the receptacle 8 is only partly illustrated. The tool 17 is only indicated and, in fact, is of course considerably larger. In this illustration, it can be seen that ferrules of different cross sections can be used. The ferrule illustrated is considerably narrower than the associated receiving opening 19 in the receptacle 8, so that an oblique insertion position is possible here. However, this illustration reveals that it would also be possible to use a ferrule 13 or else a wire end of a cable wire with a larger cross section.

[0064] FIG. 6 shows a similar variant to FIG. 4. In both cases, the abutment 14 is formed as an additional part, which is produced separately and is inserted into the receptacle 8.

[0065] FIG. 7 shows an embodiment in which the abutment 14 is formed in one piece with the spring element 9. Here, the abutment 14 is formed as an angled section from a side cheek 11 of the spring element. The abutment can likewise be formed as an elastic clamping spring or as a dimensionally stable abutment.

[0066] FIG. 8 shows a variant in which the end of the spring element 9 forming the cable clamping spring is shaped such that it forms a clamping cage 19 and an abutment 20. The ferrule is pushed through an opening 21 in the clamping cage 19 and, as it springs back in the direction Z, is clamped in between the clamping cage 19 and the abutment 20. By means of the tool 17, the clamping cage can be pressed counter to the spring direction Z and thus the clamping of the ferrule 13 can be released again.

[0067] The embodiment according to FIG. 9 corresponds substantially to the embodiment according to FIG. 8, here the clamping cage 19 being formed separately from the spring element 9 and thus being introduced into the receptacle 8 as an insert during the assembly.

[0068] FIG. 10 shows a special exemplary embodiment relating to the configuration of the spring element 9. Here, the spring element 9 is shown only in part to illustrate the cross sections. In this design, the spring element is bent from a wire 21 having a round cross section and, in the region of the cable clamping spring, is flattened by an embossing 22. A comparable embossing or flattening can also be provided in the region of the contact surface 10.

[0069] FIG. 11 shows the arrangement of six contact surfaces 10, which are strip-shaped and arranged parallel to one another. The contact surfaces 10 project from the cover 6 of the connection element 1, into which the contact element 7 is integrated, as indicated by dashed lines. A printed circuit board 24 is in electrical contact via end-face contacts 25 with the contact surfaces 10 of the contact element 7 of the connection element 1. The printed circuit board 24 belongs to an adjacent functional module, not illustrated further, which is connected one-to-one to the connection element 1 and is connected thereby.

[0070] This illustration not only reveals the function of the contact surfaces 10 but also illustrates the fact that the contact surfaces 10, apart from a flat shape as shown above, can also be formed as curved surfaces or as a plurality of flat surfaces arranged at an angle relative to one another, as a result of which it is possible to form ramps 26 for mating contacts of a functional module that is to be connected, on which these contacts can slide along.

[0071] FIG. 12 shows an embodiment of a contact element 7 in which the tool is guided into the slot 16 parallel to the ferrule 13 to release the cable clamping spring 12, the slot being designed to be separated from the receiving opening 27 for the ferrule 13 by a dividing wall 28, as in the preceding examples.

[0072] In FIG. 13, by using the receiving openings 27 for the ferrules 13 and the slot 16 for the tool 17 for releasing the cable clamping springs 12, it can be seen that the respective associated spring elements 9 are arranged rotated alternately through 180°. The receiving openings 27 and slot 16 are numbered for this purpose, so that it is possible to see that the spring elements 9 belonging to the receiving openings 27.0, 27.2, 27.4 and the slots 16.0, 16.2 and 16.4 are alternately rotated as compared with the receiving openings 27.1, 27.3, 27.5 and the slots 16.1, 16.3 and 16.5.

[0073] Illustrated in FIG. 14 and FIG. 15 is a signal tower which comprises various functional modules 29, 30, 31, 32, 33, 34 which, for example, can be configured as lighting modules, acoustic modules or radio modules. The connection element 1, not illustrated in these figures, is formed according to the invention and is used to connect the functional modules 29, 30, 31, 32, 33, 34 by means of cable cores, not illustrated. Printed circuit boards 24 can be seen in the sectioned illustration according to FIG. 15.

[0074] In FIG. 16, it is possible to see the connection of a functional module, for example the functional module 30 or 31 to 33. The printed circuit board 35 is provided on the lower end face with end-face contacts 36 in the form of electrically conductive contact surfaces which, as can be seen, extend transversely relative to the longitudinal axis A of the signal tower 28, to functional modules 29 to 34 and to the printed circuit board 35. These end-face contacts 36 form mating contacts to the contact surfaces 10, likewise transverse relative to the longitudinal axis A, of the contact springs 18 in the contact element 7 of a functional module 31 located underneath or of a connection element 1 located underneath.

[0075] On the upper side of the functional module 30 or 31 to 33, it is possible to see the contact element 37 belonging to the illustrated functional module, which is formed in the same way as the contact element 7. The printed circuit board 35 is inserted into the contact element from below. For this purpose, the printed circuit board 35 is configured in such a way that it can optionally be plugged into the receiving openings 27 instead of ferrules 13 and correspondingly contacts conductor tracks by using the spring elements 9. Thus, a printed circuit board 38 located above contacts a functional module that is located above or is adjacent in the same way as the printed circuit board 35 on its underside.

TABLE-US-00001 List of designations 1 Connection element 2 Housing 3 Knurling 4 Projection 5 Bayonet fixing 6 Cover 7 Contact element 8 Receptacle 9 Spring element/electrical conductor 10 Contact surface 11 Side cheek 12 Cable clamping spring 13 Ferrule 14 Abutment 15 Cable connecting clamp 16 Slot 17 Tool 18 Cable clamping spring 19 Clamping cage 20 Abutment 21 Opening 22 Wire 23 Embossing 24 Printed circuit board 25 End-face contact 26 Ramp 27 Receiving opening 28 Signal tower 29 Functional module 30 Functional module 31 Functional module 32 Functional module 33 Functional module 34 Functional module 35 Printed circuit board 36 End-face contacts 37 Contact element 38 Printed circuit board A Longitudinal axis