HEAT TRANSFER PLATE
20230332846 · 2023-10-19
Assignee
Inventors
Cpc classification
F28F3/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat transfer plate comprises upper, center and lower end portions, the latter adjoining the center portion along an upper borderline and comprising first and second portholes and a distribution area having a distribution pattern. The distribution pattern comprises distribution ridges, a respective top portion of which extends in a plane and has rounded first, second, third and fourth corners. The distribution ridges extend along plural separated imaginary ridge lines from the upper borderline towards the first porthole. For each of a number of the distribution ridges extending along a top ridge line closest to the second porthole, the first corner’s curvature radius is larger than the second corner’s curvature radius, the first/second corners are on opposite sides of the top ridge line, the second corner is closer to the second porthole than the first corner, and the first/third corners are on the same side of the top ridge line.
Claims
1. A heat transfer plate extending in an imaginary central extension plane and comprising an upper end portion, a center portion and a lower end portion arranged in succession along a longitudinal center axis of the heat transfer plate, the upper end portion comprising a first and a second port hole and an upper distribution area provided with an upper distribution pattern, the lower end portion comprising a third and a fourth port hole and a lower distribution area provided with a lower distribution pattern, and the center portion comprising a heat transfer area provided with a heat transfer pattern differing from the upper and lower distribution patterns, the upper end portion adjoining the center portion along an upper borderline and the lower end portion adjoining the center portion along a lower borderline, wherein the upper distribution pattern comprises elongate upper distribution ridges and elongate upper distribution valleys, a respective top portion of the upper distribution ridges extending in an imaginary upper plane and having a rounded first, a rounded second, a rounded third and a rounded fourth corner, and a respective bottom portion of the upper distribution valleys extending in an imaginary lower plane and having a rounded first, a rounded second, a rounded third and a rounded fourth corner, the upper distribution ridges longitudinally extending along a plurality of separated imaginary upper ridge lines extending from the upper borderline towards the first port hole, the upper distribution valleys longitudinally extending along a plurality of separated imaginary upper valley lines extending from the upper borderline towards the second port hole, for each of a first number > 1 of the upper distribution ridges extending along a top upper ridge line of the upper ridge lines, which top upper ridge line is arranged closest to the second port hole, a curvature radius of the first corner of the top portion is larger than a curvature radius of the second corner of the top portion, the first and second corners being arranged on opposite sides of the top upper ridge line, the second corner being arranged closer to the second port hole than the first corner, and the first and third corners being arranged on the same side of the top upper ridge line.
2. A heat transfer plate according to claim 1, wherein said first number of the upper distribution ridges is a majority of the upper distribution ridges extending along the top upper ridge line.
3. A heat transfer plate according to claim 1, wherein, for each of said first number of the upper distribution ridges, a curvature radius of the third corner of the top portion is larger than a curvature radius of the fourth corner of the top portion.
4. A heat transfer plate according to claim 1, wherein, for each of said first number of the upper distribution ridges, the top portion, between the first and third corners, bulges towards the upper ridge line arranged second closest to the second port hole.
5. A heat transfer plate according to claim 1, wherein the top portion of each of said first number of the upper distribution ridges comprises a first end part, an intermediate part and a second end part arranged in succession along the top upper ridge line, wherein the first end part comprises the first and second corners and the second end part comprises the third and fourth corners, wherein the intermediate part has an essentially constant width, the width being measured orthogonal to the top upper ridge line.
6. A heat transfer plate according to claim 1, further comprising a front upper diagonal gasket groove portion arranged between the second port hole and the upper distribution area, a bottom of the front upper diagonal gasket groove portion extending in an imaginary front diagonal gasket plane, the upper distribution ridges, which extend along the top upper ridge line, protruding from the imaginary front diagonal gasket plane and extending along the front upper diagonal gasket groove portion so as to form an intermittent side wall of the front upper diagonal gasket groove portion.
7. A heat transfer plate according to claim 6, wherein said imaginary front diagonal gasket plane extends between the imaginary upper plane and the imaginary lower plane.
8. A heat transfer plate according to claim 1, wherein the imaginary upper ridge lines and the imaginary upper valley lines form a grid within the upper distribution area, wherein the upper distribution valleys and the upper distribution ridges defining each mesh of the grid enclose an area within which the heat transfer plate extends in an imaginary first intermediate plane extending between the imaginary upper plane and the imaginary lower plane.
9. A heat transfer plate according to claim 1, wherein a projection, in a first projection plane parallel to said central extension plane of the heat transfer plate, of the bottom portion of each of a plurality of the upper distribution valleys extending along a top upper valley line of the upper valley lines, which top upper valley line is arranged closest to the first port hole, is a mirroring, parallel to the longitudinal center axis of the heat transfer plate, of a projection, in said first projection plane, of the top portion of a respective one of said first number of the upper distribution ridges.
10. A heat transfer plate acccording to claim 1, wherein the first port hole and the third port hole are arranged at one and the same side of the longitudinal center axis of the heat transfer plate, and wherein the lower distribution pattern comprises elongate lower distribution ridges and elongate lower distribution valleys, the lower distribution ridges longitudinally extending along a plurality of separated imaginary lower ridge lines extending from the lower borderline towards one of the third and the fourth port holes, the lower distribution valleys longitudinally extending along a plurality of separated imaginary lower valley lines extending from the lower borderline towards the other one of the third and the fourth port hole, wherein a projection, in a second projection plane parallel to said central extension plane of the heat transfer plate, of a top portion or a bottom portion of each of a plurality of the lower distribution ridges and lower distribution valleys, is a mirroring, parallel to a transverse center axis of the heat transfer plate, of a projection, in said second projection plane, of the top portion of a respective one of said first number of the upper distribution ridges.
11. A heat transfer plate according to claim 10, wherein said one of the third and the fourth port hole is the third port hole and said other one of the third and the fourth port hole is the fourth port hole, and wherein each of a plurality of the lower distribution ridges extending along a bottom lower ridge line of the lower ridge lines, which bottom lower ridge line is arranged closest to the fourth port hole, is a mirroring, parallel to the transverse center axis of the heat transfer plate, of a respective one of said first number of the upper distribution ridges.
12. A heat transfer plate according to claim 10, wherein said one of the third and the fourth port hole is the fourth port hole and said other one of the third and the fourth port hole is the third port hole, and wherein a projection, in the second projection plane, of the bottom portion of each of a plurality of the lower distribution valleys extending along a bottom lower valley line of the lower valley lines, which bottom lower valley line is arranged closest to the fourth port hole, is a mirroring, parallel to the transverse center axis of the heat transfer plate, of a projection, in the second projection plane, of the top portion of a respective one of said first number of the upper distribution ridges.
13. A heat transfer plate according to claim 1, wherein a plurality of the imaginary upper ridge lines arranged closest to the second port hole, along at least part of their extension, are curved so as to bulge out as seen from the second port hole.
14. A heat transfer plate according to claim 1, wherein the upper and lower borderlines are curved so as to bulge in as seen from the heat transfer area.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The invention will now be described in more detail with reference to the appended schematic drawings, in which
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044] It should be said that all of the figures referred to above, except
DETAILED DESCRIPTION
[0045]
[0046] With reference to
[0047] The heat transfer plate 2a is pressed, in a conventional manner, in a pressing tool, to be given a desired structure, more particularly different corrugation patterns within different portions of the heat transfer plate. As was discussed by way of introduction, the corrugation patterns are optimized for the specific functions of the respective plate portions. Accordingly, the upper distribution area 14 is provided with an upper distribution pattern of so-called chocolate type, the lower distribution area 22 is provided with a lower distribution pattern of so-called chocolate type, and the heat transfer area 26 is provided with a heat transfer pattern. Further, the outer edge portion 28 comprises corrugations 36 which make the outer edge portion stiffer and, thus, the heat transfer plate 2a more resistant to deformation. Further, the corrugations 36 form a support structure in that they are arranged to abut corrugations of the adjacent heat transfer plates in the plate pack of the PHE. With reference also again to
[0048] With reference to
[0049] With reference to
[0050]
[0051] The imaginary upper ridge and valley lines 54u and 56u cross each other to form an imaginary grid within the upper distribution area 14. Similarly, the imaginary lower ridge and valley lines 54l and 56l cross each other to form an imaginary grid within the lower distribution area 22. The upper and lower distribution ridges and distribution valleys 50u, 50l, 52u and 52l defining each mesh of the grids enclose a respective area 62 (
[0052] Within the areas 62 the heat transfer plate 2a extends in an imaginary first intermediate plane 63. Between two adjacent ones of the upper distribution ridges 50u or the lower distribution ridges 50l or the upper distribution valleys 52u or the lower distribution valleys 52l, i.e. at cross points of the imaginary grids within the upper and lower distribution areas 14 and 22, the heat transfer plate 2a extends in an imaginary second intermediate plane 73. Here, the imaginary first intermediate plane 63 and second intermediate plane 73 coincide with the central extension plane 42. Consequently, within the upper and lower distribution areas 14 and 22, a volume enclosed by the plate 2a and the upper plane 38 is similar to a volume enclosed by the plate 2a and the lower plane 40. In an alternative embodiment the first and second intermediate planes 63 and 73 could instead be displaced from the central extension plane 42 so as to provide a volume enclosed by the plate 2a and the upper plane 38 which is different from a volume enclosed by the plate 2a and the lower plane 40.
[0053] As is shown in
[0054] The longest one of the imaginary upper ridge lines 54u, which is the imaginary upper ridge line arranged closest to the second porthole 12, is hereinafter referred to as the top upper ridge line 54TR. The longest one of the imaginary upper valley lines 56u, which is the imaginary valley ridge line arranged closest to the first porthole 10, is hereinafter referred to as the top upper valley line 56TV. The longest one of the imaginary lower ridge lines 54l, which is the imaginary lower ridge line arranged closest to the fourth porthole 20, is hereinafter referred to as the bottom lower ridge line 54BR. The longest one of the imaginary lower valley lines 56l, which is the imaginary lower valley line arranged closest to the third porthole 18, is hereinafter referred to as the bottom lower valley line 56BV.
[0055] The top and bottom portions 50ut, 50lt, 52ub, 52lb of a majority of the upper and lower distribution ridges 50u, 50l and the upper and lower distribution valleys 52u, 52l are essentially quadrangular, as is illustrated in
[0056] With reference to
[0057] Here, the first projection plane P1 coincides with the central extension plane 42 of the heat transfer plate 2a but it may be different in alternative embodiments of the invention.
[0058] As said above, the lower end portion 16 is a mirroring, parallel to the transverse center axis T of the heat transfer plate 2a, of the upper end portion 8. Thus, also the lower distribution ridges 50l extending along the bottom lower ridge line 54BR and the lower distribution valleys 52l extending along the bottom lower valley line 56BV comprise top portions 50lt and bottom portions 52lb having first and third corners 64, 68, 74, 78 of curvature radius r1 and r3 and second and fourth corners 66, 70, 76, 80 of curvature radius r2 and r4, wherein r1 and r3 are essentially larger than r2 and r4.
[0059] As previously said, in the plate pack, the plate 2a is arranged between the plates 2b and 2c. The plates 2b and 2c may be arranged either “flipped” or “rotated” in relation to the plate 2a.
[0060] If the plates 2b and 2c are arranged “flipped” in relation to the plate 2a, the front side 4 and back side 6 of plate 2a face the front side 4 of plate 2b and the back side 6 of plate 2c, respectively. This means that the ridges of plate 2a will abut the ridges of plate 2b while the valleys of plate 2a will abut the valleys of plate 2c. More particularly, the heat transfer ridges 44 and heat transfer valleys 46 of the plate 2a will abut, in pointlike contact areas, the heat transfer ridges 44 of the plate 2b and the heat transfer valleys 46 of the plate 2c, respectively. Further, the upper and lower distribution ridges 50u and 50l of the plate 2a will abut, in elongate contact areas, the lower and upper distribution ridges 50l and 50u, respectively, of the plate 2b, while the upper and lower distribution valleys 52u and 52l of the plate 2a will abut, in elongate contact areas, the lower and upper distribution valleys 52l and 52u, respectively, of the plate 2c. Especially, the upper distribution ridges 50u along the top upper ridge line 54TR and the lower distribution ridges 50l along the bottom lower ridge line 54BR of the plate 2a will be aligned with and abut, the lower distribution ridges 50l along the bottom lower ridge line 54BR and the upper distribution ridges 50u along the top upper ridge line 54TR, respectively, of the plate 2b. Further, the upper distribution valleys 52u along the top upper valley line 56TV and the lower distribution valleys 52l along the bottom lower valley line 56BV of the plate 2a will be aligned with and abut, the lower distribution valleys 52l along the bottom lower valley line 56BV and the upper distribution valleys 52u along the top upper valley line 56TV, respectively, of the plate 2c.
[0061] Thus, the distribution channels of the plates will be aligned so as to form distribution flow tunnels between the distribution areas of the plates. The longest distribution flow channels will, closest to the port holes of the plates, be defined by more rounded distribution ridges and valleys, which will reduce the stagnant flow areas, and thus the fouling and dirt build-up, in the longest distribution flow channels.
[0062] If the plates 2b and 2c are arranged “rotated” in relation to the plate 2a, the front side 4 and back side 6 of plate 2a face the back side 6 of plate 2b and the front side 4 of plate 2c, respectively. This means that the ridges of plate 2a will abut the valleys of plate 2b while the valleys of plate 2a will abut the ridges of plate 2c. More particularly, the heat transfer ridges 44 and heat transfer valleys 46 of the plate 2a will abut, in pointlike contact areas, the heat transfer valleys 46 of the plate 2b and the heat transfer ridges 44 of the plate 2c, respectively. Further, the upper and lower distribution ridges 50u and 50l of the plate 2a will abut, in elongate contact areas, the lower and upper distribution valleys 52l and 52u, respectively, of the plate 2b, while the upper and lower distribution valleys 52u and 52l of the plate 2a will abut, in elongate contact areas, the lower and upper distribution ridges 50l and 50u, respectively, of the plate 2c. Especially, the upper distribution ridges 50u along the top upper ridge line 54TR and the lower distribution ridges 50l along the bottom lower ridge line 54BR of the plate 2a will be aligned with and abut, the lower distribution valleys 52l along the bottom lower valley line 56BV and the upper distribution valleys 52u along the top upper valley line 56TV, respectively, of the plate 2b. Further, the upper distribution valleys 52u along the top upper valley line 56TV and the lower distribution valleys 52l along the bottom lower valley line 56BV of the plate 2a will be aligned with and abut the lower distribution ridges 50l along the bottom lower ridge line 54BR and the upper distribution ridges 50u along the top upper ridge line 54TR, respectively, of the plate 2c.
[0063] The above described heat transfer plate 2a illustrated in
[0064] On a diagonal flow type plate the lower end portion is typically not a mirroring, parallel to the transverse center axis of the plate, of the upper end portion. Instead, the upper and lower distribution patterns may have a similar design. A heat transfer plate 2d (schematically illustrated in
[0065] A projection, in a second projection plane P2 (
[0066] Further, a projection, in the second projection plane P2, of a plurality, here all, of the top portions 50lt of the lower distribution ridges 50l extending along the bottom lower ridge line 54BR, is a mirroring, parallel to the transverse center axis T of the heat transfer plate 2d, of a projection, in the second projection plane P2, of the bottom portions 52ub of the upper distribution valleys 52u extending along the top upper valley line 56TV. Further, also the lower distribution ridges 50l extending along the bottom lower ridge line 54BR comprise top portions 50ut having first and third corners 64, 68 of curvature radius r1 and r3 and second and fourth corners 66, 70 of curvature radius r2 and r4, wherein r1 and r3 are essentially larger than r2 and r4.
[0067] Here, the second projection plane P2 coincides with the central extension plane 42 of the heat transfer plate 2d but it may be different in alternative embodiments of the invention.
[0068] In a plate pack of plates of diagonal flow type, the plate 2d is arranged between the plates 2b and 2c. The plates 2b and 2c, which are of the same type, are designed like the plate 2d, except for within the upper and lower distribution areas. More particularly, the upper and lower distribution areas of the plates 2b and 2c are mirrorings, parallel to longitudinal center axes of the plates, of the upper and lower distribution areas of the plate 2d. The plates 2b and 2c may be arranged either “flipped” or “rotated” in relation to the plate 2d so as to achieve the mutual plate abutment described above.
[0069] On the above described heat transfer plates 2a-2d, the distribution ridges and distribution valleys along the top upper and bottom lower ridge lines and the top upper and bottom lower valley lines have have top portions and bottom portions comprising an intermediate part having a constant width w. According to alternative embodiments of the present invention, the intermediate part instead has a varying width. As an example, the intermediate part could be bulging away from the respective closest port hole so as to give the top and bottom portions of the distribution ridges and distribution valleys the essential shape of half an oval or circle.
[0070] The above described embodiments of the present invention should only be seen examples. A person skilled in the art realizes that the embodiments discussed can be varied in a number of ways without deviating from the inventive conception.
[0071] For example, the heat transfer area may comprise other heat transfer patterns than the one described above. Further, the upper and lower distribution patterns need not be of chocolate type but may have other designs.
[0072] Some or all of the distribution ridges and valleys, and especially the distribution ridges and valleys arranged along the top and bottom, upper and lower, ridge and valley lines, need not be designed as illustrated in the figures but may have other designs.
[0073] The longer imaginary upper and lower ridge and valley lines need not be curved. Instead, all imaginary upper and lower, ridge and valley lines could be straight. As another example, also the shorter, i.e. all, imaginary upper and lower ridge and valley lines could be curved. Further, the upper and lower borderlines need not be curved but could have other forms. For example, they could be straight or zig-zag shaped.
[0074] The heat transfer plate could additionally comprise a transition band, like the ones described in EP 2957851, EP 2728292 or EP 1899671, between the heat transfer and distribution areas. Such a plate may be “rotatable” but not “flippable”.
[0075] The present invention is not limited to gasketed plate heat exchangers but could also be used in welded, semi-welded, brazed and fusion-bonded plate heat exchangers.
[0076] The heat transfer plate need not be rectangular but may have other shapes, such as essentially rectangular with rounded corners instead of right corners, circular or oval. The heat transfer plate need not be made of stainless steel but could be of other materials, such as titanium or aluminium.
[0077] It should be stressed that the attributes front, back, upper, lower, first, second, etc. is used herein just to distinguish between details and not to express any kind of orientation or mutual order between the details.
[0078] Further, it should be stressed that a description of details not relevant to the present invention has been omitted and that the figures are just schematic and not drawn according to scale. It should also be said that some of the figures have been more simplified than others. Therefore, some components may be illustrated in one figure but left out on another figure.