FILTER ARRANGEMENT FOR FILTERING DUST-LADEN AIR GENERATED BY A HAND-GUIDED POWER TOOL AND POWER TOOL ARRANGEMENT COMPRISING A HAND-GUIDED POWER TOOL AND SUCH A FILTER ARRANGEMENT
20230330583 ยท 2023-10-19
Inventors
Cpc classification
B01D46/4227
PERFORMING OPERATIONS; TRANSPORTING
B01D2273/30
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0049
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0043
PERFORMING OPERATIONS; TRANSPORTING
B01D46/4245
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D46/24
PERFORMING OPERATIONS; TRANSPORTING
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
B01D46/42
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A filter arrangement for filtering dust-laden air generated by a hand-guided power tool having a motor features a filter cartridge having a hollow casing with a longitudinal extension along a longitudinal axis, a hollow filter element located inside the hollow casing, having a longitudinal extension along the longitudinal axis, an air inlet port in the hollow casing, pneumatically connected to the power tool to allow the dust-laden air generated by the power tool to flow into the hollow casing, and an air outlet port in the hollow casing, to allow filtered air to leave the filter cartridge. An external chamber of the filter cartridge is formed between the hollow casing and the hollow filter element. An internal chamber is formed inside the hollow filter element. The internal chamber is closed by a conical head portion at a first end of the internal chamber facing towards the air inlet port. The external chamber is in pneumatic connection with the air inlet port and the internal chamber at a second end opposite to the first end is in pneumatic connection with the air outlet port. The filter arrangement includes an active airflow generating device being in pneumatic connection with the air outlet port and the internal chamber of the filter cartridge in order to generate or support the airflow through the filter cartridge.
Claims
1-15. (canceled)
16. Filter arrangement for filtering dust-laden air (7) generated by a hand-guided power tool (1) having a motor, including a sander or a grinder, during operation of said hand-guided power tool (1), said filter arrangement comprising a filter cartridge (13) having a hollow casing (14) having a longitudinal extension along a longitudinal axis, a hollow filter element (22) located inside said hollow casing (14), having a longitudinal extension along said longitudinal axis, an air inlet port (15) provided in said hollow casing (14), said air inlet port (15) located upstream with respect to an airflow (8) through said filter cartridge (13) and with respect to said hollow filter element (22), said air inlet port (15) adapted to be pneumatically connected to said hand-guided power tool (1) in order to allow said dust-laden air (7) generated by said hand-guided power tool (1) to flow into said hollow casing (14), and an air outlet port (20) provided in said hollow casing (14), said air outlet port (20) located downstream with respect to the airflow (8) through said filter cartridge (13) and with respect to said hollow filter element (22), said air outlet port (20) adapted to allow filtered air (9) to leave said filter cartridge (13), wherein an external chamber (23) of said filter cartridge (13) is formed between said hollow casing (14) and said hollow filter element (22), an internal chamber (26) of said filter cartridge (13) is formed inside said hollow filter element (22), said internal chamber (26) is closed by means of a conical head portion (103) at a first end of said internal chamber (26) facing towards said air inlet port (15), said external chamber (23) is in pneumatic connection with said air inlet port (15) and said internal chamber (26) at a second end opposite to said first end is in pneumatic connection with said air outlet port (20), wherein said filter arrangement comprises an active airflow generating device (30) with a fan (40) comprising a plurality of blades (44) and driven by an electric fan motor (38) separate from said motor of said hand-guided power tool (1), an air inlet (34) of said airflow generating device (30) being in pneumatic connection with said air outlet port (20) and said internal chamber (26) of said filter cartridge (13) in order to generate or support said airflow (8) through said filter cartridge (13).
17. Filter arrangement according to claim 16, wherein said airflow generating device (30) is configured to suck said filtered air (9) through the air outlet port (20) of said filter cartridge (13) and to create a pressure lower than the ambient pressure inside said hollow casing (14) of said filter cartridge (13) thereby sucking said dust-laden air (7) generated by said hand-guided power tool (1) through said air inlet port (15) into said hollow casing (14) of said filter cartridge (13) and generating or supporting said airflow (8) through said filter cartridge (13).
18. Filter arrangement according to claim 16, wherein said air inlet port (15) of said filter cartridge (13) is directly pneumatically connected to said hand-guided power tool (1) in order to allow said dust-laden air (7) generated by said hand-guided power tool (1) to flow directly into said hollow casing (14) of said filter cartridge (13).
19. Filter arrangement according to claim 16, wherein said air inlet port (15) of said filter cartridge (13) is indirectly pneumatically connected to said hand-guided power tool (1) by a first suction hose (108) in order to make said dust-laden air (7) generated by said hand-guided power tool (1) flow through said first suction hose (108) into said hollow casing (14) of said filter cartridge (13).
20. Filter arrangement according to claim 16, wherein said airflow generating device (30) is directly pneumatically connected to said air outlet port (20) of said filter cartridge (13) in order to allow said filtered air (9) from said filter cartridge (13) to flow directly into said airflow generating device (30).
21. Filter arrangement according to claim 16, wherein said airflow generating device (30) is indirectly pneumatically connected to said air outlet port (20) of said filter cartridge (13) by a second suction hose (106) in order to make said filtered air (9) from said filter cartridge (13) flow through said second suction hose (106) into said airflow generating device (30).
22. Filter arrangement according to claim 21 wherein said airflow generating device (30) is a portable device adapted to be carried by a user of said filter arrangement, including being attached to a belt (110) looped around the waist of the user or draped over a shoulder of the user.
23. Filter arrangement according to claim 16, wherein said airflow generating device (30) comprises a housing (32) having said electric fan motor (38) and said fan (40) arranged therein, having said air inlet (34) located upstream with respect to said fan (40) and with respect to an air stream flowing through said airflow generating device (30) upon its activation, and also having an air outlet (36) located downstream with respect to said fan (40) and with respect to said air stream flowing through said airflow generating device (30).
24. Filter arrangement according to claim 23, wherein said air stream is a primary air stream (17) flowing perpendicular to said airflow (8) through said filter cartridge (13) in order to generate or support said airflow (8) in the manner of a jet pump.
25. Filter arrangement according to claim 16, wherein said airflow generating device (30) comprises a housing (32) having said electric fan motor (38) arranged therein, and also having a battery pack (60) arranged at least partly therein for operating said electric fan motor (38) independently from a mains power supply.
26. Filter arrangement according to claim 25, wherein said housing (32) of said airflow generating device (30) comprises an externally accessible compartment (62) for receiving at least part of said battery pack (60), and wherein said battery pack (60) is extractable from said externally accessible compartment (62).
27. Filter arrangement according to claim 16, wherein said airflow generating device (30) comprises a power supply unit (66) with a cable (74) and a power plug (78) for attachment to a power socket of a mains power supply, and also comprises an externally accessible compartment (62) for receiving at least part of said power supply unit (66) for operating said electric fan motor (38) with electric energy from said mains power supply.
28. Filter arrangement according to claim 16, wherein said airflow generating device (30) comprises an adapter unit (80) with a first cable (82) connected to an external power supply unit (84) with a second cable (86) and a power plug (88) for attachment of said external power supply unit (84) to a power socket of a mains power supply, and also comprises an externally accessible compartment (62) for receiving at least part of said adapter unit (80) for operating said electric fan motor (38) with electric energy from said mains power supply.
29. Filter arrangement according to claim 16, wherein said hollow casing (14) of said filter cartridge (13) comprises a lid (16) detachable from the rest of said hollow casing (14) and comprising said air outlet port (20), wherein the airflow generating device (30) forms an integral part of the lid (16).
30. Filter arrangement according to claim 16, wherein said airflow generating device (30) comprises a receiver device (52) for receiving radio signals (54) containing information relating to operation of said hand-guided power tool (1), and wherein the airflow generating device (30) is automatically activated or deactivated depending on a content of the received radio signals (54).
31. Power tool arrangement comprising a hand-guided power tool (1), and a filter arrangement for filtering dust-laden air (7) generated by said hand-guided power tool (1) during its operation, wherein said filter arrangement is configured according to claim 16.
32. Power tool arrangement according to claim 31, wherein said hand-guided power tool (1) comprises a transmitter device (56) for transmitting radio signals (54) containing information relating to operation of said hand-guided power tool (1), including turning on and/or turning off said hand-guided power tool (1).
33. Filter arrangement according to claim 18, wherein said airflow generating device (30) is directly pneumatically connected to said air outlet port (20) of said filter cartridge (13) in order to allow said filtered air (9) from said filter cartridge (13) to flow directly into said airflow generating device (30).
34. Filter arrangement according to claim 18, wherein said airflow generating device (30) is indirectly pneumatically connected to said air outlet port (20) of said filter cartridge (13) by a second suction hose (106) in order to make said filtered air (9) from said filter cartridge (13) flow through said second suction hose (106) into said airflow generating device (30).
35. Filter arrangement according to claim 16, wherein the hollow casing (14) has an essentially cylindrical form with a longitudinal extension along a longitudinal axis.
36. Filter arrangement according to claim 35, wherein the filter element (22) has an essentially cylindrical form with a smaller diameter than the hollow casing (14) and with a longitudinal extension along a longitudinal axis.
37. Filter arrangement according to claim 36, wherein the hollow casing (14) and the filter element (22) share the same longitudinal axis.
Description
BRIEF DESCRIPTION OF THE DRAWING
[0027] The Drawing includes the following Figures:
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[0039]
DETAILED DESCRIPTION OF THE BEST MODE OF THE INVENTION
[0040]
[0041] The power tool 1 comprises an internal dust suction device comprising a fan 5 driven by the drive shaft 4. The fan 5 rotates about the longitudinal axis of the drive shaft 4. The fan 5 has the task of aspiring dust-laden air 7 from the backing pad 3 (through holes and channels provided in the backing pad 3) and from a surface to be worked and to blow the dust-laden air 7 towards a connection tube 10. The connection tube leads to an air outlet socket 11 of the power tool 1. The filter cartridge 13 is directly attached to the air outlet socket 11 with its air inlet port 15. A seal 12 may be provided between the air outlet socket 11 of the power tool 1 and the air inlet port 15 of the filter cartridge 13. The filter cartridge 13 is held by way of friction on the air outlet socket 11.
[0042] The filter cartridge 13 comprises a hollow casing 14 preferably made of plastic material. The casing 14 has an essentially cylindrical form with a longitudinal extension. At least one filter element 22 is located inside the casing 14. The filter element 22 has also an essentially cylindrical form with a smaller diameter than the casing 14. The casing 14 and the filter element 22 preferably share the same longitudinal axis. The filter element 22 separates the internal chamber of the casing 14 into two separate partial chambers, a first external essentially hollow cylindrical input chamber 23 and a second internal essentially cylindrical output chamber 26. The only way for dust-laden air 7 contained in the first chamber 23 to reach the second chamber 26 is through the filter material of the filter element 22. The air inlet port 15 leads into a pre-chamber 104 in which a bladed element 100 is located. The bladed element 100 has a cylindrical portion 101 with peripheral blades 102 radially extending therefrom and a conical head portion 103, the tip of which pointing towards the air inlet port 15. The bladed element 100 or the conical head portion 103, respectively, separates the first input chamber 23 from the second output chamber 26. On its way through the filter cartridge 13 the dust-laden air 7 passes through the filter element 22 in order to filter out dust and debris and to create filtered air 9, which subsequently passes through an air outlet port 20 of the filter cartridge 13 and is discarded into the environment. In respect to the flow of dust-laden air 7, the cyclonic air flow 8 and the flow of filtered air 9, the air inlet port 15 is located upstream and the air outlet port 20 is located downstream of the filter element 22.
[0043] The bladed element 100 or the peripheral blades 102, respectively, induce a rotation of the dust-laden air 7 when passing the peripheral blades 102, thereby creating a vortex of a cyclonic air flow 8 of the dust-laden air 7 in the first external chamber 23. This provokes an extraction and separation of the larger dust and debris particles from the dust laden air 7. The extracted and separated particles are collected in the first chamber 23, in particular at the bottom of the casing 14. Hence, the larger particles have already been extracted or separated from the dust-laden air 7 before the cyclonic air flow 8 passes through the filter element 22 from the first input chamber 23 into the second output chamber 26. Consequently, the filter element 22 has to filter out only smaller particles form the dust-laden air 7 and the cyclonic air flow 8, respectively, and, therefore, has a much longer lifetime before clogging.
[0044] The rear part of the casing 14 comprises a lid 16 which is detachable from the rest of the casing 14. The lid 16 is releasably attached to the rest of the casing 14 by means of frictional force. The lid 16 comprises the air outlet port 20. The filter element 22 and the bladed element 100 are attached to the lid 16. The lid 16 may be opened in order to discard the particles of dust and debris collected in the first external chamber 23 and the bottom of the casing 14 and/or in order to clean/replace the filter element 22.
[0045] The filter arrangement according to the present invention, a preferred embodiment of which is shown in
[0046] The airflow generating device 30 of
[0047] The fan 40 may be directly driven by a motor shaft 42 or a transmission (not shown) may be functionally located between the motor shaft 42 and the fan 40. The fan 40 comprises a number of essentially radially extending blades 44. The fan 40 is preferably of the radial type causing air 9 sucked in through the air inlet 34 to be discarded out of the housing 32 in a radial direction, i.e. perpendicular to a rotational axis 46 about which the fan 40 rotates. However, the fan 40 could just as well be of the axial type causing air 9 sucked in to flow through the fan 40 in an axial direction, i.e. parallel to the rotational axis 46 (see
[0048] The electric motor 38 is operated by means of electric energy from a mains power supply. The electric energy is transmitted to the motor 38 by means of a power cable 48 fixedly attached to the housing 32. Separated wires 50 of the cable 48 are connected to the electric motor 38.
[0049] The airflow generating device 30 may further comprise a printed circuit board (PCB; not shown) and/or a control unit (not shown) for controlling operation of the electric motor 38. The control unit and other electric and/or electronic components of the airflow generating device 30 could be attached to the PCB and electrically connected to conductive paths provided on the PCB. The control unit may comprise a microprocessor adapted for executing a computer program which realizes the control unit's control function when executed on the microprocessor. Other electric and/or electronic components provided inside the airflow generating device 30 may be, for example, a transformer for transforming a voltage in the range of 100 V to 240 V, 50 Hz to 60 Hz, from the mains power supply into an operation voltage of the airflow generating device 30, e.g. a direct voltage in the range of 12 V to 48 V.
[0050] Furthermore, the airflow generating device 30 could comprise a switch (not shown) for manually turning on and off the electric motor 38. Preferably, the airflow generating device 30 is provided with a receiver device 52 for receiving radio signals 54. The receiver device 52 is preferably located inside the housing 32 and attached and electrically connected to a PCB. A control unit may control operation of the electric motor 38 depending on the received radio signals 54. The radio signals 54 contain information regarding an operation of the power tool 1. To this end, the power tool 1 preferably comprises a transmitter device 56 which transmits the radio signals 54. The radio signals 54 and the format of the information contained therein preferably fulfil a Bluetooth standard, in particular a Bluetooth low-energy (BLE) standard. The transmitter device 56 is preferably located inside the housing 2 of the power tool 1.
[0051] When the power tool 1 is activated by the user, e.g. by pressing an ON-button or by activating a switch of the power tool 1, a respective radio signal 54 is automatically generated and transmitted by the transmitter device 56 of the power tool 1. The radio signal 54 is received by the receiver device 52 of the airflow generating device 30 and processed, e.g. by the control unit. As a result of the reception and/or processing of the radio signal 54, the electric motor 38 is automatically turned on and the filter arrangement starts filtering dust-laden air 7.
[0052] When the power tool 1 is turned off by the user, e.g. by pressing an OFF-button or by activating a switch of the power tool 1, a respective radio signal 54 is automatically generated and transmitted by the transmitter device 56 of the power tool 1. The radio signal 54 is received by the receiver device 52 of the airflow generating device 30 and processed, e.g. by the control unit. As a result of the reception and/or processing of the radio signal 54, the electric motor 38 is automatically turned off and the filter arrangement stops filtering dust-laden air 7. It is possible, to keep the electric motor 38 still turned on for a certain amount of time after reception and/or processing of the radio signal 54 in order to provide for some kind of post-filtering-operation after deactivating the power tool 1.
[0053] In contrast to the embodiment of the filter arrangement shown in
[0058] In an alternative embodiment of
[0059] The fan 40 of the airflow generating device 30 of
[0060] The rotating fan 40 generates a rotating airflow 8 through the filter cartridge 13 resulting in a cyclone or vortex effect hurling larger particles contained in the dust-laden air 7 radially outwards within the filter cartridge 13. The particles hurled radially outwards are collected in the filter cartridge 13 and will not reach the filter element 22 of the filter cartridge 13. In this manner, the filter element 22 will have a longer lifetime before clogging with particles and replacement or cleaning of the filter element 13 can be performed in longer intervals. No additional peripheral blades 102 or the like are necessary within the filter cartridge 13 for generating the cyclone or vortex effect. The fan blades 44 are preferably made of a robust and hard material, e.g. of steal, possibly enamelled, ceramics, a synthetic or any compound material.
[0061] In yet another embodiment of
[0062] Hereinafter, some preferred embodiments of the airflow generating device 30 are explained in further detail with reference to
[0063] In the embodiment of
[0064] Preferably, the power supply unit 66 comprises a printed circuit board (PCB) 68 provided in the external casing. Attached and electrically connected to the PCB 68 is a transformer 70 for transforming a voltage in the range of 100 V to 240 V, 50 Hz to 60 Hz, from the mains power supply into an operation voltage of the airflow generating device 30, e.g. a direct voltage in the range of 12 V to 48 V. Attached to the PCB 68 there may be further electric and/or electronic components 72 comprising, for example, a rectifier, a controller or regulator, and one or more capacitors, coils, inductances, resistors.
[0065] The electric energy of the mains power supply is transmitted to the power supply unit 66 by means of a power cable 74 fixedly attached to the external casing of the power supply unit 66. Separate wires 76 of the cable 74 are connected to the PCB 68. The power cable 74 is provided with a plug 78 at its distal end for connection to a mains power supply socket. This embodiment has the advantage that the airflow generating device 30 can be operated for an almost infinite amount of time. During operation of the airflow generating device 30 with the power supply unit 66 the battery pack 60 may be recharged in an external charging station (not shown).
[0066] In the embodiment of
[0067] The adapter unit 80 is provided with a first cable 82 connected to an external power supply unit 84. The external power supply unit 84 is provided with a second cable 86 and a power plug 88 at its distal end for connection of the external power supply unit 84 to a power socket (not shown) of a mains power supply. Preferably, the adapter unit 80 merely serves as an interface between the power supply unit 84 and the contacts 64 of the compartment 62. To this end, separate wires 83 of the first cable 82 are connected to the contacts of the adapter unit 80 adapted for entering into contact with the contacts 64 of the compartment 62 upon complete insertion of the adapter unit 80 into the compartment 62.
[0068] Preferably, the power supply unit 84 has an external casing and comprises a printed circuit board (PCB) 90 provided in the external casing. Attached and electrically connected to the PCB 90 is a transformer 92 for transforming a voltage in the range of 100 V to 240 V, 50 Hz to 60 Hz, from the mains power supply into an operation voltage of the airflow generating device 30, e.g. a direct voltage in the range of 12 V to 48 V. Attached to the PCB 90 there may be further electric and/or electronic components 94 comprising, for example, a rectifier, a controller or regulator, and one or more capacitors, coils, inductances, resistors. Separate wires 96 of the second cable 86 are connected to the PCB 90. These wires 96 convey the electric energy from the mains power supply to the transformer 92 and preferably comprise three wires 96, one for the phase conductor (with black or brown isolation), one for the neutral conductor (with blue or grey isolation) and one for the protective conductor (with green/yellow isolation). Further, separate wires 98 of the first cable 82 are connected to the PCB 90. These wires 98 convey the electric energy for the operation of the airflow generating device 30, which was previously transformed by the transformer 92. They preferably comprise two wires 98, one for the positive voltage (with red isolation) and one for the negative voltage (with black isolation).
[0069] Besides the various ways of realization of the airflow generating device 30, there are various further possibilities how the filter arrangement according to the present invention may be realized. Schematic views of possible realizations are shown in
[0070] The embodiment shown in
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[0072]
[0073] Finally,