DEVICE FOR CUTTING DIAGNOSTIC REAGENT PAPER INTO STRIP
20230330886 · 2023-10-19
Inventors
Cpc classification
B26D1/245
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present invention is configured such that a guide bar for supporting a diagnostic reagent paper includes a groove and the groove prevents the diagnostic reagent paper from being supported by a guide member in a section where knives using a shear force cut the diagnostic reagent paper, whereby a pressed line generated when the guide member presses the diagnostic reagent paper due to a cutting force by the knives is prevented from being formed on a strip so as to eliminate defects of the strip. In particular, the present invention is configured such that the guide member is installed to be disposed to pass through a space between a first shaft and a second shaft, each formed by repeatedly arranging two knives facing each other and one space, so as to guide the diagnostic reagent paper, whereby a section through which the diagnostic reagent paper passes has a substantially rectangular shape. Therefore, not only can the diagnostic reagent paper cut into strips accurately by a blade, but also the cut strips have no defects such as bending, entangling, or twisting.
Claims
1. A device for cutting a diagnostic reagent paper into strips, which is adapted to cut the diagnostic reagent paper (10) provided to the shape of a sheet into the strips (11) at once in a transverse direction thereof, comprising: a frame (100); a first shaft (200′) having two disc-shaped knives (210′) whose blades (211) face each other and one spacer (210″) alternately fixedly fitted repeatedly thereto, without rotating, and an adjustment nut (230) fastenedly fixed to at least one side thereof to prevent the knives (210′) and the spacers (210″) from escaping therefrom; a second shaft (200″) having two disc-shaped knives (210′) whose blades (211) face each other and one spacer (210″) alternately fixedly fitted repeatedly thereto, without rotating, and an adjustment nut (230) fastenedly fixed to at least one side thereof to prevent the knives (210′) and the spacers (210″) from escaping therefrom; and a guide member (300) mounted onto the frame (100) and having a first guide member (300′) disposed on the spacers (210″) of the first shaft (200′) and a second guide member (300″) disposed on the spacers (210″) of the second shaft (200″), so that the diagnostic reagent paper (10) is supportedly guided, passes through a space between the first guide member (300′) and the second guide member (300″), and is thus cut, wherein as the first shaft (200′) and the second shaft (200″) are mounted on the frame (100) to rotate in place together, the knives (210″) cut the diagnostic reagent paper (10) into the plurality of strips (11) by means of the shear forces thereof, the first shaft (200′) and the second shaft (200″) each having at least two or more concentricity adjustment screws (231) fastened on an imaginary circle with respect to the center thereof to each adjustment nut (230) fastenedly fixed thereto to pressurize the knives (210′) and the spacers (210″) in the transverse direction and to thus adjust the concentricity of the knives (210′) and the spacers (210″), and the first guide member (300′) and the second guide member (300″) each has a plurality of guide bars (310) protruding therefrom and thus fitted to the spaces between the crossing knives (210′), each guide bar (310) having both rounded corners (311) on the surface facing the diagnostic reagent paper (10) passes through the space between the first guide member (300′) and the second guide member (300″), and the guide bars (310) of at least one of the first guide member (300′) and the second guide member (300″) having grooves (321) formed on given portions where the diagnostic reagent paper (10) is cut by the knives (210′) fitted to the first shaft (200′) and the second shaft (200″) to prevent the diagnostic reagent paper (10) from being pressed by the guide bars (310).
2. The device according to claim 1, wherein a first angle (θ1) for forming a cutting edge (211′) formed on the periphery of each knife (210′) is greater than a second angle (θ2) for forming the blade (211).
3. The device according to claim 2, wherein the first angle (θ1) is set in the range of 43 to 47°, and the second angle (θ2) is set in the range of 8 to 12°.
4. The device according to claim 1, wherein the first guide member (300′) has a greater thickness (T) of a portion supporting the guide bars (310) than a thickness (t) of each guide bar (310), and an entrance portion of the first guide member (300′), into which the diagnostic reagent paper (10) is inserted, becomes low in thickness toward a direction into which the diagnostic reagent paper (10) is inserted.
5. The device according to claim 1, wherein the first shaft (200′) has a compression bearing (240), a taper bearing (250′), a bearing (250″), and a thrust bearing (270) sequentially fitted to one side thereof, the thrust bearing (270) being connected to an adjustment screw (271) disposed on the first shaft (200′) to rotate in place, so that the first shaft (200′) is adjusted in length in a longitudinal direction thereof, and the first shaft (200′) has a bearing (260) and a thrust bearing (270) sequentially fitted to the other side thereof, the bearing (260) being adapted to support the rotation and longitudinal movement of the first shaft (200′) and the thrust bearing (270) being connected to an adjustment screw (271) disposed on the frame (100) to support the rotation of the first shaft (200′) as the adjustment screw (271) rotates in place.
6. The device according to claim 2, wherein the first shaft (200′) has a compression bearing (240), a taper bearing (250′), a bearing (250″), and a thrust bearing (270) sequentially fitted to one side thereof, the thrust bearing (270) being connected to an adjustment screw (271) disposed on the first shaft (200′) to rotate in place, so that the first shaft (200′) is adjusted in length in a longitudinal direction thereof, and the first shaft (200′) has a bearing (260) and a thrust bearing (270) sequentially fitted to the other side thereof, the bearing (260) being adapted to support the rotation and longitudinal movement of the first shaft (200′) and the thrust bearing (270) being connected to an adjustment screw (271) disposed on the frame (100) to support the rotation of the first shaft (200′) as the adjustment screw (271) rotates in place.
7. The device according to claim 3, wherein the first shaft (200′) has a compression bearing (240), a taper bearing (250′), a bearing (250″), and a thrust bearing (270) sequentially fitted to one side thereof, the thrust bearing (270) being connected to an adjustment screw (271) disposed on the first shaft (200′) to rotate in place, so that the first shaft (200′) is adjusted in length in a longitudinal direction thereof, and the first shaft (200′) has a bearing (260) and a thrust bearing (270) sequentially fitted to the other side thereof, the bearing (260) being adapted to support the rotation and longitudinal movement of the first shaft (200′) and the thrust bearing (270) being connected to an adjustment screw (271) disposed on the frame (100) to support the rotation of the first shaft (200′) as the adjustment screw (271) rotates in place.
8. The device according to claim 4, wherein the first shaft (200′) has a compression bearing (240), a taper bearing (250′), a bearing (250″), and a thrust bearing (270) sequentially fitted to one side thereof, the thrust bearing (270) being connected to an adjustment screw (271) disposed on the first shaft (200′) to rotate in place, so that the first shaft (200′) is adjusted in length in a longitudinal direction thereof, and the first shaft (200′) has a bearing (260) and a thrust bearing (270) sequentially fitted to the other side thereof, the bearing (260) being adapted to support the rotation and longitudinal movement of the first shaft (200′) and the thrust bearing (270) being connected to an adjustment screw (271) disposed on the frame (100) to support the rotation of the first shaft (200′) as the adjustment screw (271) rotates in place.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0031]
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[0039]
BEST MODE FOR INVENTION
[0040] Hereinafter, embodiments of the present invention are disclosed in detail with reference to the attached drawings. All terms used herein, including technical or scientific terms, unless otherwise defined, have the same meanings which are typically understood by those having ordinary skill in the art. The terms, such as ones defined in common dictionaries, should be interpreted as having the same meanings as terms in the context of pertinent technology, and should not be interpreted as having ideal or excessively formal meanings unless clearly defined in the specification.
[0041] Before the present invention is disclosed and described, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which can be embodied in various forms. However, this does not limit the invention within specific embodiments and it should be understood that the invention covers all the modifications, equivalents, and replacements within the idea and technical scope of the invention.
First Embodiment of the Invention
[0042] As shown
[0043] In specific, in a state where the guide member 300 passes through a space between the first shaft 200′ and the second shaft 200″, while supporting both surfaces of the diagnostic reagent paper 10 thereagainst, the first shaft 200′ and the second shaft 200″ each having blades 211 facing one another mounted thereon rotate to cut the diagnostic reagent paper 10 into the strips 11, so that as the diagnostic reagent paper 10 is cut into the strips 11 in the state where both surfaces thereof are being supported, it can be cut into the strips 11 to predetermined shapes, and further, the cut strips 11 can be prevented from being caught between knives 210′ owing to the rotation of the first shaft 200′ or the second shaft 200″, thereby avoiding the strips 11 from being twisted, not cut, or bent to in advance prevent defects of the strips 11.
[0044] Further, the guide member 300 is configured to have grooves 312 adapted to prevent sections cut on the diagnostic reagent paper 10 by the knives 210′ from being pressurized by the guide member 300, so that as the diagnostic reagent paper 10 is cut by the knives 210′ in the state where both surfaces of the diagnostic reagent paper 10 are pressed by means of the guide member 300, the pressed lines of the diagnostic reagent paper 10 pressurized by the guide member 300 are not formed, thereby preventing a reagent from being not dispersed well onto the strips 11 because of the formation of the pressed lines to avoid the defects of the strips 11. Further, the guide member 300 has both rounded corners 311 on the surfaces facing the diagnostic reagent paper 10, so that when the guide member 300 serves to guide the diagnostic reagent paper 10 or the strips 11, it can guide the diagnostic reagent paper 10 or the strips 11 to allow the diagnostic reagent paper 10 to be easily cut into the strips 11, while preventing the diagnostic reagent paper 10 or the strips 11 from being damaged.
[0045] Moreover, the first shaft 200′ includes the knives 210′ whose blades 211 face each other and one spacer 210″ alternately repeatedly fitted thereto, an adjustment nut 230 for fixing the knives 210′ and the spacers 210″ thereto, and at least two or more concentricity adjustment screws 231 fastened to the adjustment nut 230, so that when the adjustment nut 230 does not evenly pressurize the knives 210′ and the spacers 210″, the knives 210′ and the spacers 210″ are pressurized by means of the concentricity adjustment screws 231 to ensure concentricity adjustment thereof.
[0046] Further, the first shaft 200′ has adjustment screws 271 fitted to both ends thereof to adjust a longitudinal movement thereof, so that the knives 210′ fitted to the first shaft 200′ can precisely interlock with the knives 210′ fitted to the second shaft 200″.
[0047] Hereinafter, the configuration of the device according to the first embodiment of the present invention will be explained in detail with reference to the attached drawings. A reference numeral “10” represents the diagnostic reagent paper provided to the shape of a band and having a reagent on one side thereof, and a reference numeral “11” represents a plurality of strips made by cutting the diagnostic reagent paper at once.
[0048] A. Frame
[0049] As shown in
[0050] B. First Shaft and Second Shaft
[0051] As shown in
[0052] In this case, the first shaft 200′ and the second shaft 200″ have the same configuration as each other, and accordingly, an explanation of the first shaft 200′ will be given for the convenience of the description, while a detailed explanation of the second shaft 200″ is being avoided. Further, the first shaft 200′ and the second shaft 200″ rotate in place, respectively, as shown in
[0053] To do this, as shown in
[0054] (a). Knife
[0055] As shown in
[0056] According to a desirable embodiment of the present invention, each knife 210′ includes the cutting edge 211′ formed on the periphery of the blade 211 to allow the diagnostic reagent paper 10 to be easily cut into the strips 11. In this case, a first angle θ1 for forming the cutting edge 211′ is greater than a second angle θ2 for forming the blade 211 so that when the diagnostic reagent paper 10 is cut into the strips 11, it can be cut well, while being slowly cut. In this case, desirably, the first angle θ1 is set in the range of 43 to 47° (most desirably at an angle of 45°), and the second angle θ2 is set in the range of 8 to 12° (most desirably at an angle of 10°).
[0057] Further, as shown in
[0058] Like this, as shown in
[0059] (b). Spacer
[0060] As shown in
[0061] In this case, the spacer 210″ has the shape of a disc having a smaller diameter than each knife 210′, thereby ensuring a space in which the knife 210′ can cut the diagnostic reagent paper 10. In the same manner as the knife 210′, further, the spacer 210″ has to have no rotation with respect to the first shaft 200′, and accordingly, the spacer 210″ includes a mounting hole 212 and a key groove 213 formed thereon. They have been explained above, and a detailed explanation of them will be avoided.
[0062] According to a desirable embodiment of the present invention, as shown in
[0063] (c). Adjustment Nut
[0064] As shown in
[0065] In specific, the adjustment nut 230 has at least two or more concentricity adjustment screws 231 adapted to pressurize the knives 210′ and the spacers 210″. As the adjustment nut 230 is fastened to the first shaft 200′, as shown in
[0066] According to a desirable embodiment of the present invention, at least two or more concentricity adjustment screws 231 are provided, while having a constant distance between the neighboring screws 231. Most desirably, eight concentricity adjustment screws 231 are provided, while having a constant distance between the neighboring screws 231. When the adjustment nut 230 is rotatingly adjusted, it cannot be recognized whether the angle θ caused by a gap is formed on any side of the adjustment screw 231, and accordingly, the concentricity adjustment screws 231 are arranged at small intervals so that the concentricity can be adjusted by means of the concentricity adjustment screws 231 located close to each other.
[0067] Like this, after the concentricity has been adjusted through the concentricity adjustment screws 231, the concentricity of the knives 210′ is adjustably checked by means of a concentricity gauge, and the like, which will be easily understood to a person having ordinary skill in the art.
[0068] In this case, a reference numeral “290” not explained yet represents a distance adjustment spacer fitted to each of the first shaft 200′ and the second shaft 200″, which is fitted if it is desired to adjust the number of the knives 210′ and the spacers 210″ fitted to each shaft or their position in accordance with the length of the diagnostic reagent paper 10.
[0069] C. Guide Member
[0070] As shown in
[0071] As shown in
[0072] (a). First Guide Member
[0073] As shown in
[0074] In this case, as shown in
[0075] Further, as shown in
[0076] Further, as shown in
[0077] Further, as shown in
[0078] (b). Second Guide Member
[0079] As shown in
[0080] In specific, as shown in
[0081] The guide member 300 having the above-mentioned configuration serves to support the diagnostic reagent paper 10 until the diagnostic reagent paper 10 passes through the space between the first shaft 210′ and the second shaft 210″ and is thus cut into the strips 11, except the moment when the diagnostic reagent paper 10 is cut by the knives 210′, as shown in
[0082] Accordingly, as the diagnostic reagent paper 10 passes through the guide member 300, it can be cut well into the strips 11 to the predetermined sizes, while the strips 11 are being prevented from being bent, rolled, and deformed, thereby reducing a defect rate thereof. Further, at the moment when the diagnostic reagent paper 10 is cut, it is not supported against the guide member 300, and accordingly, the pressed lines are not formed when the forces of the knives 210′ are applied to the diagnostic reagent paper 10, thereby reducing a defect rate of the strips 11.
[0083] As described above, while both surfaces of the diagnostic reagent paper are being supported against the guide member mounted to pass through the space between the first shaft and the second shaft, the diagnostic reagent paper is cut into the strips, so that the diagnostic reagent paper is cut into the strips to the predetermined sizes and the cut strips are not rolled onto the first shaft or the second shaft to prevent the edges or ends thereof from being rolled or bent. Further, the portions of the diagnostic reagent paper cut by the knives are not supported against the guide member to prevent the formation of the pressed lines by the support of the guide member when the pressurizing forces of the knives are applied to the diagnostic reagent paper, thereby avoiding defects of the strips.
Second Embodiment of the Invention
[0084] As shown
[0085] According to the second embodiment of the present invention, as shown in
[0086] To do this, as shown in
[0087] In addition, as shown in
[0088] As mentioned above, the device according to the second embodiment of the present invention is configured to allow the first shaft to be adjustable in length in the longitudinal direction thereof, while the first shaft is being elastically supported, and the positions of the knives can be easily adjusted if needed, thereby stably cutting the diagnostic reagent paper into the strips, and through the elastic support, further, the shock absorption is generated from the first shaft to accurately cut the diagnostic reagent paper in position into the given shapes, while protecting the knives. Further, the first shaft is adjusted in length in the longitudinal direction thereof, while being supported against the thrust bearings, thereby allowing the distances between the knives fitted to the first shaft and the second shaft or the crossing of the knives to be easily adjusted.
EXPLANATIONS OF REFERENCE NUMERALS
[0089] 10: Diagnostic reagent paper [0090] 11: Strip [0091] 100: Frame [0092] 200′: First shaft [0093] 200″: Second shaft [0094] 210′: Knife [0095] 210″: Spacer [0096] 230: Adjustment nut [0097] 231: Concentricity adjustment screw [0098] 240: Compression spring [0099] 270: Thrust bearing [0100] 271: Adjustment screw [0101] 280: Key groove [0102] 300: Guide member [0103] 300′, 300″: First and second guide members [0104] 310: Guide bar [0105] 311: Rounded corner [0106] 312: Groove