METHOD FOR COUPLING PLUG CONNECTORS IN ORDER TO FORM A PLUG ASSEMBLY, AND PLUG ASSEMBLY
20230332723 · 2023-10-19
Assignee
Inventors
Cpc classification
F16L37/144
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L37/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for coupling plug connectors to form a plug assembly and a plug assembly is presented. A first and a second plug connector, a sealing element and a locking element are provided. The locking element is arranged in coupling slots of the first plug connector such that a base leg of the locking element is arranged in its center between its two legs in a first position spaced at a first radial distance from a first longitudinal axis. When the second plug connector is inserted into the first plug connector, first leg connection sections are supported on an insertion piece and subsequently second leg sections are supported on the widening section, and, in this process, the base leg is arranged in a second position spaced at a greater second radial distance from the longitudinal axis.
Claims
1. A method for coupling plug connectors to form a plug assembly, which is formed for connecting pipes for liquid and/or gaseous media, in which method the following steps are carried out: providing a first female plug connector, said first plug connector comprising a tube-shaped first plug connector body, which defines a female receiving space with a first longitudinal axis, wherein at least a first coupling slot and a second coupling slot are arranged in the first plug connector body so as to diametrically oppose one another, providing a second male plug connector, said second plug connector having a tube-shaped second plug connector body with a hollow-cylindrical insertion piece, an adjoining conically extending widening section, and with an adjoining coupling section with a coupling groove, wherein the second plug connector body defines a second longitudinal axis, providing at least one sealing element and arranging it in the first female plug connector, providing a locking element, said locking element being strap-shaped and being in a releasable positive engagement with the two plug connectors when the plug connectors are in the coupling position, the locking element comprising: a first leg, a second leg and a base leg, said base leg connecting the two legs to one another, each of the two legs in each case comprising: a first leg section, a second leg section and a leg connection section, which leg connection section connects the first leg section and the second leg section to one another in each case, and the first leg sections are arranged adjoining the base leg on sides facing away from one another in each case, wherein at least the two second leg sections are aligned such that they run parallel to one another in the undeformed initial position, and furthermore the two leg connection sections are aligned such that they run towards one another in the direction of the base leg, arranging the locking element in the two coupling slots of the first plug connector body, and, in this process, arranging the base leg of the locking element in its center between the two legs in a first position spaced at a first radial distance from the first longitudinal axis, orienting the longitudinal axes of the two plug connectors with respect to each other, moving the two plug connectors towards each other and step by step inserting the second plug connector into the female receiving space of the first plug connector, (a) inserting the hollow-cylindrical insertion piece, in which the two leg connection sections are each arranged in a partial section thereof directly adjacent to the hollow-cylindrical insertion piece or resting on the hollow-cylindrical insertion piece against first contact sections, (b) continuing the insertion process in the axial direction, in which the two second leg sections are each supported on the conically extending widening section adjoining further contact sections, and, in this process, the base leg of the locking element is arranged in its center between the two legs in a second position at a second radial distance from the longitudinal axis, and the second radial distance has a greater value than the first radial distance, (c) continuing the insertion process in the axial direction, in which, when the first and second plug connectors are in the mutual coupling position, the locking element engages with its second leg section of the first leg in the first coupling slot and in the coupling groove, and the second leg engages with its second leg section in the second coupling slot and in the coupling groove.
2. The method according to claim 1, characterized in that, when the coupling position is reached, the locking element with its base leg is moved back to the first position.
3. The method according to claim 1, characterized in that during step (a) of the axial insertion process of the second plug connector into the female receiving space of the first plug connector, the two second leg sections are each arranged at a distance from the hollow cylindrical insertion piece in the radial direction.
4. The method according to one of the preceding claims, characterized in that after the beginning of step (b), the two leg connection sections are lifted off the conically extending widening section.
5. The method according to claim 1, characterized in that during step (b) of the axial insertion process, the radial distance of the center of the base leg is continuously increased starting from the value of the first radial distance to the second value of the second radial distance.
6. The method according to claim 1, characterized in that the two leg connection sections of the locking element are arranged or accommodated in the coupling groove over the majority of their length when the plug connectors are in the coupling position.
7. The method according to claim 1, characterized in that the base leg of the locking element, in particular its central section, is supported resting against the first plug connector at least in the coupling position.
8. The method according to claim 1, characterized in that the value of the second radial distance of the base leg from the longitudinal axis amounts to a maximum after leaving the widening section of the two legs and prior to the respective insertion of the two second leg sections into the coupling groove.
9. A plug assembly for connecting pipes for liquid and/or gaseous media, comprising: a first female plug connector, said first plug connector comprising a tube-shaped first plug connector body, which defines a female receiving space with a first longitudinal axis, wherein at least a first coupling slot and a second coupling slot are arranged in the first plug connector body so as to diametrically oppose one another, a second male plug connector, said second plug connector having a tube-shaped second plug connector body with a hollow-cylindrical insertion piece, an adjoining conically extending widening section, and with an adjoining coupling section with at least one coupling groove, where-in the second plug connector body defines a second longitudinal axis, wherein the two plug connectors can be brought into a releasable coupling position in the axial direction, at least one sealing element, said sealing element being arranged in the first female plug connector, a locking element, said locking element being strap-shaped and being in a releasable positive engagement with the two plug connectors in the coupling position, the locking element comprising: a first leg, a second leg and a base leg, said base leg connecting the two legs to one another, each of the two legs in each case comprising: a first leg section, a second leg section and a leg connection section, which leg connection section connects the first leg section and the second leg section to one another in each case, and the first leg sections are arranged adjoining the base leg on sides facing away from one another in each case, wherein at least the two second leg sections are aligned such that they run parallel to one another in the undeformed initial position, and furthermore the two leg connection sections are aligned such that they run towards one another in the direction of the base leg, wherein, when the first and second plug connectors are in the coupling position, the locking element engages with its first leg in the first coupling slot and in the coupling groove and the second leg engages in the second coupling slot and in the coupling groove, and wherein the base leg of the locking element, at least in the coupling position, is arranged in its center between the two legs in a first position spaced apart from the longitudinal axis at a first radial distance, in particular for carrying out the method according to one of the preceding claims, characterized in that, at the beginning of axial insertion of the second plug connector into the female receiving space of the first plug connector, in each case the two leg connection sections are arranged in a partial section thereof directly adjacent to the hollow-cylindrical insertion piece or resting on the hollow-cylindrical insertion piece against first contact sections, that, during further insertion in the axial direction, the two second leg sections are in each case supported resting against further contact sections on the conically extending widening section, that, at least in the position of the second leg sections resting against the conically extending widening section, the base leg of the locking element is arranged in its center between the two legs in a second position at a second radial distance from the longitudinal axis, and that the second radial distance has a greater value than the first radial distance.
10. The plug assembly according to claim 9, characterized in that the base leg is set back into its first position when the locking element is in the coupling position.
11. The plug assembly according to claim 9, characterized in that during the beginning of the axial insertion process of the second plug connector into the female receiving space of the first plug connector, the two second leg sections are each arranged at a distance from the hollow cylindrical insertion piece in the radial direction.
12. The plug assembly according to claim 9, characterized in that when the two second leg sections are supported on the conically extending widening section, the two leg connection sections are arranged at a distance from the conically extending widening section.
13. The plug assembly according to claim 9, characterized in that the two leg connection sections of the locking element are arranged or accommodated in the coupling groove over the majority of their length when the plug connectors are in the coupling position.
14. The plug assembly according to claim 9, characterized in that the base leg of the locking element, in particular its central section, is supported resting against the first plug connector at least in the coupling position.
15. A plug assembly for connecting pipes for liquid and/or gaseous media, comprising: a first female plug connector, said first plug connector comprising a tube-shaped first plug connector body, which defines a female receiving space with a first longitudinal axis, wherein at least a first coupling slot and a second coupling slot are arranged in the first plug connector body so as to diametrically oppose one another; a second male plug connector, said second plug connector having a tube-shaped second plug connector body with a hollow-cylindrical insertion piece, an adjoining conically extending widening section, and an adjoining coupling section with at least one coupling groove, where-in the second plug connector body defines a second longitudinal axis, at least one sealing element, said sealing element being arranged in the first female plug connector; and a locking element operable to be in a releasable positive engagement with the two plug connectors in the coupling position, the locking element comprising: a first leg, a second leg and a base leg, said base leg connecting the two legs to one another.
16. The plug assembly according to claim 15, wherein the base leg starting out from its center between the two legs has a roof-shaped angled longitudinal extension in the direction of the two legs.
17. The plug assembly according to claim 15, wherein the two first leg sections are aligned such that they run parallel to one another in an undeformed initial position of the locking element.
18. The plug assembly according to claim 15, wherein the base leg, the first leg sections, each of and the second leg sections are arranged extending in a common plane (E).
19. The plug assembly according to claim 18, characterized in that one support leg is arranged on the second leg sections at its end facing away from the base leg, and the support legs has a longitudinal orientation which is aligned in a normal direction with respect to the common plane (E).
20. The plug assembly according to claim 19, characterized in that the support legs is supported resting against the first plug connector body between a first position of the base leg and a second position of the base leg.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0070] These show in a respectively very simplified schematic representation:
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DETAILED DESCRIPTION
[0077] First of all, it is to be noted that in the different embodiments described, equal parts are provided with equal reference numbers and/or equal component designations, where the disclosures contained in the entire description may be analogously transferred to equal parts with equal reference numbers and/or equal component designations. Moreover, the specifications of location, such as at the top, at the bottom, at the side, chosen in the description refer to the directly described and depicted figure and in case of a change of position, these specifications of location are to be analogously transferred to the new position.
[0078] The term “in particular” shall henceforth be understood to mean that it may refer to a possible more specific formation or more detailed specification of an object or a process step, but need not necessarily depict a mandatory, preferred embodiment of same or a mandatory practice.
[0079] In their present use, the terms “comprising”, “has”, “having”, “includes”, “including”, “contains”, “containing” and any variations thereof are meant to cover a non-exclusive inclusion.
[0080]
[0081] The plug assembly 1 comprises a first female plug connector 2, a second male plug connector 3, a sealing element 4 and at least one locking element 5. For the sake of better overview, the representation and detailed description of connection pipes on both sides of the plug connectors 2, 3 was dispensed with.
[0082] The first plug connector 2 comprises a tube-shaped first plug connector body 6, which defines a female receiving space 7 with a first longitudinal axis 8. In the first plug connector body 6, a first coupling slot 9 and a second coupling slot 10 are arranged so as to diametrically oppose one another in known manner. The two coupling slots 9, 10 are embodied to or serve to receive and hold the locking element 5 in guiding arrangement.
[0083] The second plug connector 3, in turn, comprises a second plug connector body 11, which is also tube-shaped and defines a second longitudinal axis 12. The second plug connector body 11 comprises a hollow-cylindrical insertion piece 13, an adjoining frustoconically and/or conically extending widening section 14 and an adjoining coupling section 15. The components described above are arranged behind one another as seen against the insertion direction. Most times, the coupling section 15 is formed hollow-cylindrically and comprises at least one coupling groove 16. Depending on the arrangement and formation of the coupling section 15, the coupling groove 16 can be formed continuously across the circumference. However, it would also be possible to provide one coupling groove 16 in each case which diametrically oppose one another similarly to the two coupling slots 9, 10. In this case, the first coupling groove is referred to by reference number 16-1 and the second coupling groove is referred to by reference number 16-2. The at least one coupling groove 16 also serves in a known manner to be brought into or to stand in a releasable positive engagement with the locking element 5 when the plug connectors 2, 3 are in the assembled coupling position. If, as shown in the present exemplary embodiment, an additional anti-rotation device with cooperating first and second locking elements is also provided, the coupling groove 16 may be embodied so as to be interrupted.
[0084] The insertion piece 13 forms, at least in sections, a sealing surface for cooperating with the sealing element accommodated in the first plug connector 2 when the plug connectors 2, 3 are in the coupling position.
[0085] The locking element 5 is mostly or preferably formed of a metal material having spring properties. It is preferably made of an undeformed round wire. The base shape of the locking element 5 is selected to be strap-shaped, wherein the locking element 5 comprises a first leg 17, a second leg 18 and a base leg 19 connecting the two legs 17, 18 to one another. With respect to a central plane (M), the locking element 5 is formed mirror-invertedly, wherein, in the mounting position of the locking element 5 on the first plug connector 2, the central plane (M) is arranged extending along the first longitudinal axis 8. The two legs 17, 18 are arranged laterally spaced from the central plane (M). Starting from its center and/or the central plane (M) between the two legs 17, 18 the base leg 19 can have a roof-shaped angled longitudinal course in the direction of the two legs 17, 18.
[0086] Each of the legs 17,18 generally has the same components, which is why generally the same reference signs are used for it on both sides of the center plane (M), however with the addition “−1” or “−2”. Thus, each of the legs 17, 18 comprises a first leg section 20-1, 20-2, a second leg section 21-1, 21-2 and in each case a leg connection section 22-1, 22-2 connecting the respective leg sections 20-1, 21-1 and 20-2, 21-2 with one another.
[0087] The first leg sections 20-1, 20-2 are arranged on sides facing away from one another in each case or on ends on the base leg 19 so as to adjoin thereon. In the undeformed initial position of the locking element 5, at least the two second leg sections 21-1, 21-2 are aligned being predominantly parallel to one another or parallel to one another within certain limits. The two leg connection sections 22-1, 22-2 are aligned such that they run towards one another in the direction towards the base leg 19. The two second leg sections 21-1, 21-2 are arranged at a larger distance from one another in the normal direction with respect to the central plane (M) than the first leg sections 20-1, 20-2. As is apparent, the two first leg sections 20-1, 20-2 can also be aligned so as to run in parallel to one another in the undeformed initial position of the locking element 5.
[0088] The base leg 19, each of the first leg sections 20-1, 20-2, each of the leg connection sections 22-1, 22-2 and also each of the second leg sections 21-1, 21-2 can also be arranged extending in a common plane (E). In addition, a separate support leg 20-1, 20-2 may be arranged on each of the second leg sections 23-1, 23-2 as a component of the locking element 5. The support legs 23-1, 23-2 are each arranged at the ends of the second leg sections 21-1, 21-2 facing away from the base leg 19, wherein the support legs 23-1, 23-2 each have a longitudinal orientation which is aligned in a normal direction with respect to the common plane (E). As can be seen from
[0089] The support leg 23-1, 23-2 may serve or be formed to be supported in abutment with the tubularly formed first plug connector body 6 in each case between the first position of the base leg 19 and the second position of the base leg 19 and vice versa. The two positions will be described in further detail below.
[0090] When the two plug connectors 2, 3 are in their coupling position, the locking element 5 engages with its first leg 17 in the first coupling slot 9 and in the coupling groove 16. However, simultaneously, the second leg 18 also engages in the second coupling slot 10 and also in the coupling groove 16.
[0091] Before mutual joining and insertion of the two plug connectors 2, 3, the locking element 5 is inserted into the respectively provided coupling slots 9, 10 of the first plug connector body 6 with its two legs 17, 18 and held positioned therein. In this regard, the base leg 19 of the locking element 5 is arranged in its center between the two legs 17, 18 in a first position spaced at a first radial distance 24 from the first longitudinal axis 8, as can best be seen from
[0092] To now bring the two plug connectors 2, 3 into their coupling position with one another, a mutual alignment, preferably a flush alignment, of the two longitudinal axes 8, 12 of the two plug connectors 2, 3 is to be performed. Then, the two plug connectors 2, 3 are moved towards one another and the second plug connector 3 is step by step inserted into the female receiving space 7 of the first plug connector 2. The step by step insertion can be carried out according to the steps that will be described below.
[0093] In a first step (a), the insertion of the hollow-cylindrical insertion piece 13 into the female receiving space 7 is performed. In this regard, at least one of the two leg connection sections 22-1, 22-2 or the two leg connection sections 22-1, 22-2 in a partial section thereof can each be arranged to rest against the hollow cylindrical insertion piece 13—see
[0094] In the further following step (b), the insertion process is continued in the axial direction. In this regard, the two leg sections 21-1, 21-2 are each supported on the conically extending widening section 14 of the second plug connector body 11—see
[0095] Due to the locally changing supporting effect from the leg connection sections 22-1, 22-2 towards the second leg sections 21-1, 21-2 and the abutting support at the widening section 14, the base leg 19 of the locking element 5 is arranged in its center between the two legs 17, 18 in a second position spaced at a second radial distance 25 from the longitudinal axis 8, 12. The second radial distance 25 has a greater value than the first radial distance 24. The previously described first radial distance 24 is shown in dashed lines for the base leg 19.
[0096] The transverse adjustment of the locking element 5 is carried out by the axial slide-in and/or insertion movement and the interaction of the outwardly expanding widening section 14 with the different sections of the two legs 17, 18. No separate manual adjustment movement of the locking element 5 is required for this. Due to the insertion movement in the axial direction in conjunction with the leg connection sections 21-1, 21-2 extending at an angle with respect to the second leg sections 22-1, 22-2 and the displacement of the contact points and/or contact sections, the axial force is deflected to a certain extent into an adjusting force aligned in the transverse direction thereto. This adjusting force effects the relative displacement of the locking element 5 in the transverse direction and/or in the radial direction.
[0097] Hence, a larger distancing of the base leg 19 from the longitudinal axis 8, 12 is achieved. By this lifting or raising of the entire locking element 5 in the transverse direction, there is also an extension of the lever or the lever arm of each of the two legs 17, 18 from the respective support point or support section and/or contact section on the second plug connector body 11 towards the transition area of the respective leg 17, 18 onto the base leg 19. By displacing the respective first contact sections on the leg connection sections 22-1, 22-2 towards the second or further contact sections on the second leg sections 21-1, 21-2 further spaced from the ends of the base leg and/or to the transition sections thereto, the two levers or lever arms are lengthened and thus the required insertion force (axial force) is reduced.
[0098] In the subsequent further step (c) of the insertion process in the axial direction, the two plug connectors 2, 3 are brought into their intended mutual coupling position. In this regard, the locking element 5 expanded on both sides with its two legs 17, 18 came into an overlapping position with the coupling groove 16. Once this position has been reaches, the second leg section 21-1 of the first leg 17 engages in both the first coupling slot 9 and the coupling groove 16—see
[0099] When the locking position between the locking element 5 and the second plug connector 3 inserted into the first plug connector 2 has been reached, the two plug connectors 2, 3 are also in their coupling position. In this regard, the locking element 5 with its base leg 19 is adjusted back into the first position in which the base leg 19 is arranged closer to the longitudinal axis 8, 12 than in its second position.
[0100] In step (a) described above of the axial insertion process of the second plug connector 3 into the female receiving space 7 of the first plug connector 2, the two second leg sections 21-1, 21-2 can each be arranged spaced apart from the hollow-cylindrical insertion piece 13 in the radial direction. Furthermore, it is possible that after the beginning of step (b), the two leg connection sections are lifted off the conically extending widening section. This can be carried out because a change of the support point or support section of the leg connection sections 22-1, 22-2 towards the second leg sections 21-1, 21-2 is entailed.
[0101] However, it is also possible that during step (b) of the axial insertion process, the radial distance of the center of the base leg 19 is continuously increased starting from the value of the first radial distance 24 to the second value of the second radial distance 25. The further the second plug connector 3 is inserted into the first plug connector 2, the further the two legs 17, 18, in particular their second leg sections 21-1, 21-2 slide along the contact surface of the extending widening section 14. By the widening process of the two legs 17, 18, the base leg 19 is further distanced from the longitudinal axis 8, 12.
[0102] When the two plug connectors 2, 3 are in their coupling position and the locking element 5 with its two legs 17, 18 is in locking engagement with the coupling groove 16, the two leg connection sections 22-1, 22-2 of the locking element 5 each can also be arranged or accommodated in the coupling groove 16 with the majority of their length. Furthermore, it can be advantageous if the base leg 19 of the locking element 5, in particular its central section, is supported resting against the outer side of the first plug connector 2 at least in the coupling position.
[0103] Once the two legs 17, 18 in particular their second leg sections 21-1, 21-2, have passed the widening section 14 and are still in the subsequent coupling section 15 before engaging or snapping into the coupling groove 16, the value of the second radial distance 25 of the base leg 19 from the longitudinal axis 8, 12 is a maximum and/or a maximum value.
[0104] As previously described and as can best be seen from
[0105] In order to move the two legs 17, 18 with their partial sections out of locking engagement with the coupling groove 16, the locking element 5 is to be displaced manually with its base leg 19 to by the longitudinal axis 8, 12. This adjustment movement allows the support legs 23-1, 23-2 to be displaced into a retaining recess 28. In this regard, the two legs 17, 18 are spaced apart and widened to such an extent that the second plug connector 3 can be pulled out of the first plug connector 2 against the insertion direction without colliding with the two legs 17, 18.
[0106] Lastly, it is noted that the individual method steps and their chronological sequence do not obligatorily have to be carried out in the stated order, but a chronological order differing from this is also possible.
[0107] The exemplary embodiments show possible embodiment variants, and it should be noted in this respect that the disclosure is not restricted to these particular illustrated embodiment variants of it, but that rather also various combinations of the individual embodiment variants are possible and that this possibility of variation owing to the technical teaching provided by the present disclosure lies within the ability of the person skilled in the art in this technical field.
[0108] The scope of protection is determined by the claims. Nevertheless, the description and drawings are to be used for construing the claims. Individual features or feature combinations from the different exemplary embodiments shown and described may represent independent inventive solutions. The object underlying the independent inventive solutions may be gathered from the description.
[0109] All indications regarding ranges of values in the present description are to be understood such that these also comprise random and all partial ranges from it, for example, the indication 1 to 10 is to be understood such that it comprises all partial ranges based on the lower limit 1 and the upper limit 10, i.e. all partial ranges start with a lower limit of 1 or larger and end with an upper limit of 10 or less, for example 1 through 1.7, or 3.2 through 8.1, or 5.5 through 10.
[0110] Finally, as a matter of form, it should be noted that for ease of understanding of the structure, elements are partially not depicted to scale and/or are enlarged and/or are reduced in size.
LIST OF REFERENCE NUMBERS
[0111] 1 Plug assembly [0112] 2 First plug connector [0113] 3 Second plug connector [0114] 4 Sealing element [0115] 5 Locking element [0116] 6 First plug connector body [0117] 7 Receiving space [0118] 8 First longitudinal axis [0119] 9 First coupling slot [0120] 10 Second coupling slot [0121] 11 Second plug connector body [0122] 12 Second longitudinal axis [0123] 13 Insertion piece [0124] 14 Widening section [0125] 15 Coupling section [0126] 16 Coupling groove [0127] 17 First leg [0128] 18 Second leg [0129] 19 Base leg [0130] 20 First leg section [0131] 21 Second leg section [0132] 22 Leg connection section [0133] 23 Support leg [0134] 24 First radial distance [0135] 25 Second radial distance [0136] 26 Guide surface [0137] 27 Stop element [0138] 28 Retaining recess [0139] (E) Plane [0140] (M) Central plane