CALIBRATION METHOD FOR GUIDED ELASTIC WAVE TOMOGRAPHY ADAPTED TO CYLINDER-TYPE STRUCTURES
20230333062 · 2023-10-19
Inventors
Cpc classification
G01N29/30
PHYSICS
International classification
G01N29/30
PHYSICS
Abstract
A method for performing tomography on a structure supporting modes of guided propagation of elastic waves, the method includes the steps of: acquiring a plurality of signals propagating through the structure by means of a plurality of pairs of non-collocated elastic-wave sensors; for each pair of sensors, i. selecting one mode of guided propagation, ii. converting the measured signal into wave field for the selected mode, iii. determining an anisotropic calibration coefficient on the basis of a wave-field propagation model evaluated depending on the anisotropic wavenumber and on the distance between the sensors of the pair, and on the basis of the wave field or of a reference wave field corresponding to a healthy state of the structure, calibrating the wave fields using the determined calibration coefficients, performing tomography on the structure on the basis of the calibrated wave fields.
Claims
1. A method for performing tomography on a structure supporting modes of guided propagation of elastic waves, the method comprising the steps of: acquiring a plurality of signals propagating through the structure by means of a plurality of pairs of non-collocated elastic-wave sensors; for each pair of sensors, i. selecting one mode of guided propagation, ii. converting the measured signal into wave field for the selected mode, iii. determining an anisotropic calibration coefficient on the basis of a wave-field propagation model evaluated depending on the anisotropic wavenumber and on the distance between the sensors of the pair, and on the basis of said wave field or of a reference wave field corresponding to a healthy state of the structure, calibrating the wave fields using the determined calibration coefficients, performing diffraction tomography on the structure on the basis of the calibrated wave fields.
2. The method for performing tomography on a structure as claimed in claim 1, wherein the anisotropic calibration coefficient is equal to the ratio between the wave-field propagation model and the reference wave field and the calibrating step is carried out by multiplying each wave field by the associated anisotropic calibration coefficient.
3. The method for performing tomography on a structure as claimed in claim 1, wherein: the anisotropic calibration coefficient is equal to the ratio between the wave-field propagation model and the measured wave field, the method further comprising a step of identifying pairs of sensors for which the measured signal corresponds to a path that does not intercept a defect in the structure, these pairs being designated healthy pairs, the calibrating step being carried out by multiplying each wave field by the average of the anisotropic calibration coefficients computed for the healthy pairs.
4. The method for performing tomography on a structure as claimed in claim 1, wherein: the anisotropic calibration coefficient is equal to the ratio between the wave-field propagation model and the measured wave field, the method further comprising a step of identifying pairs of sensors for which the measured signal corresponds to a path that does not intercept a defect, these pairs being designated healthy pairs, the calibrating step being carried out by multiplying each wave field corresponding to a healthy pair by the associated anisotropic calibration coefficient and by multiplying the other wave fields by the average of the anisotropic calibration coefficients computed for the healthy pairs.
5. The method for performing tomography as claimed in claim 3, wherein the step of performing diffraction tomography is compatible with an anisotropic structure.
6. The method for performing tomography as claimed in claim 3, wherein the calibrating step further comprises: computing a corrective factor equal to the ratio between the wave-field propagation model evaluated as a function of the isotropic wavenumber of the fundamental mode and the wave-field propagation model evaluated as a function of the anisotropic wavenumber, multiplying each calibrated wave field by the associated corrective factor.
7. The method for performing tomography as claimed in claim 6, wherein the step of performing diffraction tomography is compatible with an isotropic structure.
8. The method for performing tomography as claimed in claim 3, wherein the step of identifying healthy pairs is carried out by means of time-of-flight tomography imaging.
9. The method for performing tomography as claimed in claim 3, further comprising determining a confidence ellipse on the basis of the set of calibration coefficients computed for the healthy pairs, pairs corresponding to calibration coefficients located outside the confidence ellipse being excluded from the healthy pairs.
10. The method for performing tomography as claimed in claim 1, wherein the wave-field propagation model is given by a solution of the Helmholtz equation for a pulsed emitter source that depends on the product between the wavenumber and the distance between the sensors of a pair.
11. The method for performing tomography as claimed in claim 1, wherein the anisotropic wavenumber is determined via numerical solution on the basis of the direction of propagation of the wave associated with the pair of sensors.
12. The method for performing tomography as claimed in claim 1, wherein the structure is a cylinder.
13. A device for performing tomography, comprising an array of elastic-wave sensors (CP) that are intended to be positioned on a surface of a structure to be imaged and a processing unit that is able to receive the signals acquired by the sensors and that is configured to execute the steps of the method for performing tomography as claimed in claim 1.
14. The device for performing tomography as claimed in claim 13, wherein the elastic-wave sensors (CP) are chosen from piezoelectric transducers, electromagnetic acoustic transducers and fiber-Bragg-grating sensors.
15. The device for performing tomography as claimed in claim 13, wherein the elastic-wave sensors (CP) are able to operate in a so-called active or passive acquisition mode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Other features and advantages of the present invention will become more apparent on reading the following description with reference to the following appended drawings.
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DETAILED DESCRIPTION
[0067] Guided elastic-wave tomography is a single-mode imaging method, this meaning that a guided mode to be used to perform imaging must be selected.
[0068] A guided mode is characterized by a dispersion curve.
[0069] In the case where the structure to be imaged is not planar but tubular (cylinder-like), the guided modes form families of modes having similar properties and are represented by families of dispersion curves. This is illustrated in
[0070] To be able to apply single-mode tomography, it is thus necessary to approximate a whole family of modes by the fundamental mode, as shown in
[0071] To apply the method for performing single-mode tomography described in the document “Autocalibration method for guided wave tomography with undersampled data (Druet, Tastet, Chapuis, Moulin, 2019)” for a sheet, to a cylinder, the cylinder is represented in a “rolled out” form, to make an analogy to a sheet.
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[0073] The wave fronts may then be represented for each propagation angle θ. The first three propagation angles corresponding to the first three modes of the chosen family are shown in
[0074] In fact, each of the wavenumbers corresponding to the various modes shown in
k.sub.0≠k.sub.1≠k.sub.2≠k.sub.m
[0075] to apply single-mode tomography, these wavenumbers are approximated by the fundamental wavenumber k.sub.0.
k.sub.0≈k.sub.1≈k.sub.2≈k.sub.m
[0076] It is then sought to identify for which cylinder configurations this approximation is valid.
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[0078] The continuity equation mλ.sub.c=2πR ∀m>0, where λ.sub.c is the circumferential wavelength and R is the radius of the cylinder, allows the wavenumber
to be expressed.
[0079] The wavenumber k.sub.m is then expressed using the following relationship:
[0080] It is then possible to compare the dispersion curves obtained using the simplified model represented by the above equation with the dispersion curves obtained numerically.
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[0082] It may be seen from these figures that, for the chosen family of modes, the larger the angle θ.sub.m, the larger the error, and that the error is zero for an angle of zero, this being logical given that it was chosen to represent the whole family of modes by the fundamental mode (m=0, wave front perpendicular to the axis of the cylinder).
[0083] In addition, the lower the frequency (long wavelengths), the larger the error (effect of the curvature of the cylinder substantial), and the smaller the diameter, the larger the error. This shows, although only qualitatively, that the isotropic model used to image a sheet is not suitable for imaging small cylinders at low frequency.
[0084] For this reason, a method suitable for this type of structure needs to be developed. This is the object of the present invention.
[0085] The principles of calibration of measurements carried out by single-mode guided-wave-based tomography or diffraction tomography will first be recalled.
[0086] In guided elastic-wave tomography, a step of calibrating or autocalibrating the measurements is necessary, in order to obtain the best possible fit to the imaging model used and to compensate for the fact that sensor responses are in practice different from one another (for example as a result of a bond between the sensors and structure to be imaged differing depending on the sensor).
[0087] The imaging model used is based on a simple acoustic model. The guided waves are dispersive (i.e. propagation velocity of the waves depends on frequency) in the frequency range used for imaging.
[0088] The acoustic model is then expressed in the frequency domain by the Helmholtz equation:
└∇.sup.2┘U=0
[0089] where ∇.sup.2 is the Laplacian operator, k=ω/c is the local wavenumber expressed using angular frequency ω and phase velocity c, and U is the Fourier transform of a scalar parameter of the wave field.
[0090] It is assumed that the waves obey this model.
[0091] The incident field of the guided wave is then considered (in a defect-free structure) to be equal to the free-space Green's function, which corresponds to the solution of the Helmholtz equation for a source δ corresponding to a Dirac pulse.
└∇.sup.2+k.sub.0.sup.2┘G.sub.0(x,x.sub.0)=δ(x−x.sub.0)
[0092] where x.sub.0 and x are positions in space corresponding to the positions of the source of the emitted wave and of the measurement, respectively. This Green's function is solved in two dimensions and is equal to:
[0093] where H.sub.0.sup.(1)is the zero-order Henkel function of the first kind. The document “Green's functions for the wave, Helmholtz and Poisson equations in a two-dimensional boundless domain, 2013” describes in detail, in section 3, the demonstration leading to this result.
[0094] The expression G.sub.0(k.sub.0|x−x.sub.0|) is thus a propagation model of the guided wave that is used to calibrate the measurements carried out.
[0095] In the case where a reference state of the structure to be imaged is available, then the wave-field measurements taken by an emitter/receiver sensor pair may be calibrated by the following calibration coefficient C:
[0096] G.sub.0 is the acoustic free-space Green's function, k.sub.0 is the wavenumber of the fundamental mode used to approximate the family of working modes, x is the position of the receiver in question, x.sub.0 is the position of the emitter in question and φ.sub.ref (x) is the reference field measured by the receiver at a time t.sub.0 when the structure is considered to be healthy. φ.sub.ref*(x) denotes the complex conjugate of φ.sub.ref (x).
[0097] These calibration coefficients are then multiplied, one to one, by the wave fields measured, by all the pairs of sensors, at a time t when the structure is potentially damaged, in order to produce the tomograph.
[0098] By way of illustration, a cloud of calibration coefficients has been shown in
[0099] The method described in the document Autocalibration method for guided wave tomography with undersampled data (Druet, Tastet, Chapuis, Moulin, 2019) proposes to adapt the above calibrating method to the case where no reference state of the structure is available.
[0100] In this case, the measurements are calibrated by themselves using an autocalibrating method.
[0101] In other words, the calibration coefficients are obtained using the relationship
where φ*(x) is the complex conjugate of the wave field measured at the time t on a structure that, potentially, contains defects.
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[0103] A substantial number of calibration coefficients diverge from the center of the point cloud because they correspond to wave paths that encounter the defect.
[0104] The coefficients corresponding to a defect must be eliminated from the calibration process because they risk distorting the measurements. Specifically, the calibration of the measurements aims to account for sensor-related changes in the acquisition conditions, and must not include any defect-related contributions.
[0105] To identify the pairs of sensors that have produced a calibration coefficient corresponding to a defect, one method proposed in the document Autocalibration method for guided wave tomography with undersampled data (Druet, Tastet, Chapuis, Moulin, 2019) consists in performing time-of-flight tomography without a reference state, in order to identify paths that intercept a defect.
[0106] This method is illustrated in
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[0108] It may be seen that most of the coefficients that diverged from the central zone are removed after this step.
[0109] An optional additional step consists in computing a confidence ellipse to remove the last calibration coefficients associated with a defect. Such an ellipse has been shown in
[0110] The confidence ellipse is, for example, determined in the following way.
[0111] The calibration coefficients are complex numbers and are represented by:
C=Re(C)+i*Im(C)=R+i*I
[0112] where R and I correspond to the real part and to the imaginary part of the calibration coefficients.
[0113] It is assumed that the distribution of the calibration coefficients C in the complex plane, i.e. I as a function of R, is a normal distribution (Gaussian distribution). The confidence ellipse for a level of confidence of a % defines the region that contains a % of all retainable samples of the Gaussian distribution of the calibration coefficients.
[0114] For a chosen level of confidence a (%), an (a %) confidence ellipse with the major axis of length 2 √{square root over (sε.sub.1)} and the minor axis of length 2 √{square root over (sε.sub.2)} may be obtained, where s defines the scale of the ellipse resulting from a chosen a (%) confidence ellipse, and s is equal to a specific value obtained by computing the chi-squared likelihood. For example, a 99% confidence interval corresponds to s=9.210; a 95% confidence interval corresponds to s=5.991 and a 90% confidence interval corresponds to s=4.605. ε.sub.1 and ε.sub.2 represent the eigenvalues of the covariance matrix K:
[0115] where E[.] is the expectation function.
[0116] In addition, to obtain the orientation of the ellipse, the angle that the largest eigenvector makes to the real axis (R) is computed:
[0117] where V1(V1.sub.R, V1.sub.I) is the eigenvector of the covariance matrix K that corresponds to the largest eigenvalue.
[0118] On the basis of the length of the axes and of the orientation of the ellipse, the points C inside the confidence ellipse may be determined. These are then employed as the autocalibration coefficients. The pairs corresponding to these autocalibration coefficients are then considered to be healthy pairs, i.e. pairs for which the guided wave does not cross any potential defect.
[0119] The retained calibration coefficients are then used to calibrate the wave fields associated with the “healthy” sensor pairs.
[0120] The letter N is used to denote the set composed of n sensor pairs, n being equal to the number of potential autocalibration coefficients. Among these n coefficients, m coefficients correspond to paths that pass through a defect and that therefore diverge from the center of the point cloud corresponding to healthy coefficients. This set is denoted M.
[0121] These m coefficients are, for example, identified by time-of-flight tomography and/or the use of a confidence ellipse as described above. They are removed and so there remain n-m calibration coefficients that are considered healthy and that may be used to calibrate the data.
[0122] The wave fields measured by the sensors of the set N-M are calibrated using the retained calibration coefficients.
[0123] φ.sub.cal.sup.[N-m]=C.sup.[N-M]φ.sup.[N-M]*, where φ.sup.[N-M] is the wave field measured for a healthy sensor pair and C.sup.[N-M] is the associated calibration coefficient.
[0124] The wave fields corresponding to paths containing a potential defect, i.e. those measured by the sensors of the set M, are calibrated by the average of the autocalibration coefficients of the healthy pairs:
φcal.sup.[M]=<C.sup.[N-M]>φ.sup.[M]*
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[0126] For each pair of sensors, a signal u(t) is measured (step 101), then time windowing 102 is applied to select a propagation mode. A Fourier transform 103 is then applied to the signal to obtain the wave field T.
[0127] The same steps 110,111,112 are applied to obtain a reference wave field φ.sub.ref corresponding to a healthy state of the structure.
[0128] A step 104 of calibrating the measured wave field is carried out using the following relationship
[0129] Lastly, the calibrated signals are used to perform diffraction tomography 105 on the structure.
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[0131] The autocalibration of the wave fields 202 is achieved in the way described above, by identifying “healthy” pairs, for example using a time-of-flight tomography method 201 or any other imaging method making it possible to obtain a coarse map of the zone to be inspected.
[0132] As indicated above, the methods illustrated in
[0133] The invention proposes to adapt the prior-art calibrating methods to take into account the anisotropy of such a structure.
[0134] More specifically, the invention is applicable to structures implying anisotropic propagation of guided elastic waves. This covers the case of structures made of an anisotropic material (composite sheets for example) but also structures made of an isotropic material such as pipes but implying, because of their geometries, anisotropic propagation.
[0135] To take anisotropy into account, it is necessary to take into consideration, in the computation of the calibration coefficients, the dependence on propagation angle θ. This amounts to computing a calibration coefficient using the relationship:
[0136] where k.sub.θ is the anisotropic wavenumber associated with each propagation angle θ.
[0137] The anisotropic wavenumber may be computed via numerical solution, for example by interpolating the discrete-wavenumber dispersion curves obtained on the basis of exact solutions by simulation software. This anisotropic wavenumber may also be obtained directly using a SAFE numerical method to find an exact solution for the guided modes, SAFE being the acronym of Semi-Analytical Finite Element. In other words, one example of a possible numerical method that may be used to find a solution is a semi-analytical finite element method.
[0138] The prior-art methods may be adapted to take into account the propagation angle (with respect to the axis of the cylinder) according to various variant embodiments of the invention.
[0139] A first embodiment of the invention consists in applying a calibration with a reference state such as illustrated in
[0140] A second embodiment of the invention consists in carrying out an autocalibration without a reference state such as illustrated in
[0141] N is the set composed of n sensor pairs, n being equal to the number of potential autocalibration coefficients. Among these n coefficients, m coefficients correspond to paths that pass through a defect and that therefore diverge from the center of the point cloud corresponding to healthy coefficients. This set is denoted M. N-M is therefore the set corresponding only to healthy calibration coefficients.
[0142] These m coefficients are, for example, identified by time-of-flight tomography and/or the use of a confidence ellipse as described above. They are removed and so there remain n-m calibration coefficients that are considered healthy and that may be used to calibrate the data.
φ.sup.[N-M]*(x) corresponds to the complex conjugate of the wave field for each sensor pair corresponding to a healthy path. According to this method, the wave fields corresponding to paths containing a potential defect are calibrated by the average of the autocalibration coefficients of the pairs considered to be healthy:
The other wave fields (not considered impacted by the defect) are calibrated directly by their respective calibration coefficient as given by relation (2), considering only the n-m calibration coefficients considered healthy.
[0143] A variant of this second embodiment consists in calibrating all the wave fields (for all the sensor pairs) by the average of the calibration coefficients computed for the healthy pairs.
[0144] The first and second embodiments of the invention are applicable only if the diffraction tomography algorithm 105 is compatible with anisotropic operation, i.e. only if it takes into account the dependence of the wave fields on the direction of propagation of the wave.
[0145] A third embodiment of the invention is proposed in the case where the diffraction tomography algorithm 105 is intended for isotropic operation and in the case where no reference state is used. In this case, it is further necessary to correct all the wave fields (after calibration) with a corrective factor
in order to remain compatible with the isotropic model used for the tomography.
[0146] In the case where a reference state is used, it is not useful to add this corrective factor because if it is added the calibration coefficient is simplified and the prior-art anisotropic solution obtained:
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[0149] The image is shown in rolled-out form, the circles correspond to the positions of the sensors.
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[0152] It may be seen from these two figures that the defect of the reference image is better reconstructed in
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[0154] The sensors are chosen from piezoelectric transducers, electromagnetic acoustic transducers (EMATs) and fiber-Bragg-grating sensors.
[0155] Each sensor is connected to a signal-acquiring chain and all of the sensors are connected to a processing unit (not shown in
[0156] The processing unit may take software form and/or hardware form based on a processor and a memory. The processor may be a generic processor, a specific processor, an application-specific integrated circuit (ASIC) or a field-programmable gate array (FPGA).
[0157] The results delivered by the processing unit may be displayed on a computer screen or directly on an interface forming part of the device.
[0158] To image an inspection zone of a cylinder-like structure, the sensors are preferably arranged with a spacing of one half-wavelength between two neighboring sensors around a closed zone, but they may also be arranged differently. For example, the sensors are positioned in two rings around the circumference of the cylinder.
[0159] The invention is compatible with so-called active methods in which each sensor emits a wave in the direction of all the other sensors, which receive this wave after its propagation.
[0160] The invention is also compatible with so-called passive methods in which the sensors only operate in acquisition mode, the signal being generated by ambient noise.
[0161] The diffraction-tomography-based imaging method used to perform step 105 of the invention is, for example, one of the methods described in the document “Tomographie passive par ondes guidées pour des applications de contrôle santé intégré [Passive guided-wave tomography for integrated-health-monitoring applications], Tom Druet, thesis submitted 18 May 2018”, for example a HARBUT method (HARBUT standing for Hybrid Algorithm for Robust Breast Ultrasound Tomography).
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[0163] In
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[0165] It may be seen that the calibration coefficients are grouped in localized bunches in the complex plane. Each bunch corresponds to one propagation angle. This effect is due to the error that results from the choice of an isotropic wavenumber k.sub.0 (simplified prior-art model) rather than the real wavenumber, which is in fact anisotropic and which therefore depends on the angle of propagation θ. Specifically, the larger the angle θ, the larger the error between k.sub.0 and k(θ)=k.sub.θ.
[0166] This dispersion of the calibration coefficients into “bunches” associated with different propagation angles leads to an image of poor quality such as illustrated in
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[0169] It may be seen that, this time, contrary to