COMPOSITE MATERIAL FOR THERMOCHEMICAL ENERGY STORAGE AND METHOD OF MAKING SAME
20230332033 · 2023-10-19
Inventors
Cpc classification
International classification
Abstract
Composite material for thermochemical energy storage (TCES). The material comprises a salt hydrate that is impregnated into a matrix and encapsulated by a polymer. In some embodiments, the matrix is a gel matrix. In some embodiments, the gel matrix is silica gel. In some embodiments, the polymer is methylcellulose. In preferred embodiments, the impregnation and encapsulation are performed simultaneously. The material is created by mixing the components, stirring the mixture for a predetermined time, and drying the mixture at a predetermined temperature for a predetermined time.
Claims
1. A composite material for thermochemical energy storage (TCES), said material comprising: at least one of a salt hydrate and a salt hydrate composite; a matrix; and a polymer, wherein said at least one of said salt hydrate and said salt hydrate composite is impregnated into said matrix to thereby produce an impregnated matrix, and wherein said impregnated matrix is encapsulated by said polymer.
2. The material according to claim 1, wherein said matrix is a gel matrix.
3. The material according to claim 1, wherein said at least one of said salt hydrate and said salt hydrate composite is calcium chloride (CaCl.sub.2).
4. The material according to claim 1, wherein said at least one of said salt hydrate and said salt hydrate composite is a calcium chloride-based composite.
5. The material according to claim 1, wherein said matrix is silica gel.
6. The material according to claim 1, wherein said polymer is at least one of methylcellulose (MC) and ethyl cellulose.
7. The material according to claim 1, wherein impregnation of said matrix with said at least one of said salt hydrate and said salt hydrate composite and encapsulation of said impregnated matrix are performed simultaneously.
8. The material according to claim 1, said material further comprising ethanol.
9. A method of producing a composite material for thermochemical energy storage (TCES), said method comprising: combining a matrix, a polymer, deionized water, and at least one of a salt hydrate and a salt hydrate composite to form a mixture; stirring said mixture, such that said at least one of said salt hydrate and said salt hydrate composite is impregnated into said matrix to thereby produce an impregnated matrix, and said impregnated matrix is encapsulated by said polymer; and drying said mixture to thereby produce said composite material.
10. The method according to claim 9, wherein said matrix is a gel matrix.
11. The method according to claim 9, wherein said at least one of said salt hydrate and said salt hydrate composite is calcium chloride (CaCl.sub.2).
12. The method according to claim 9, wherein said at least one of said salt hydrate and said salt hydrate composite is a calcium chloride-based composite.
13. The method according to claim 9, wherein said matrix is silica gel.
14. The method according to claim 9, wherein said polymer is at least one of methylcellulose (MC) and ethyl cellulose.
15. The method according to claim 9, wherein ethanol is also combined in said mixture.
16. A composite material for thermochemical energy storage (TCES), said material comprising: a hygroscopic salt; and a polymer, wherein said polymer encapsulates said hygroscopic salt and wherein said polymer is methylcellulose.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The present invention will now be described by reference to the following figures, in which identical reference numerals refer to identical elements and in which:
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DETAILED DESCRIPTION
[0043] This document discloses a salt-hydrate-based composite material for use in thermal energy storage, at a predetermined set of temperatures and relative humidity levels and other specific process conditions. In particular, this document discloses a material comprising a matrix, methylcellulose, and a salt hydrate or salt hydrate composite. In some embodiments, the matrix is a gel matrix. Other matrix materials that may be used include, without limitation, activated alumina, flax shives, zeolites, etc. As well, other encapsulation agents, such as ethyl cellulose, may be used in the invention.
[0044] To form the material, the salt hydrate and/or salt hydrate composite is impregnated into the pores of the matrix and the impregnated matrix is encapsulated by the methylcellulose. The impregnation and encapsulation are, in some embodiments, performed simultaneously. These processes are performed by combining the components, allowing them to mix such that impregnation and encapsulation occur, and drying the mixture to produce a solid material. Ethanol and/or deionized water, depending on the embodiment, are used as purification agents and/or to facilitate mixing.
[0045]
Experimental Tests
[0046] Several experiments were performed to test the performance of the salt-hydrate-based composite material disclosed herein. In particular, the energy storage performance of the following materials was assessed: (i) pure silica gel, (ii) silica gel impregnated with salt composites (specifically, with CaCl.sub.2); (iii) salt composites encapsulated by methylcellulose; and (iv) salt composites simultaneously impregnated into silica gel and encapsulated by methylcellulose.
[0047] Although these experiments were only performed with specific materials/compounds (i.e., CaCl.sub.2, silica gel, and methylcellulose), nothing in the following description should be construed as limiting the present invention in any way. In particular, nothing in the experimental setup or discussion is intended to or should be construed as preventing the use of different, similar materials or manufacturing parameters, as would be understood by the person skilled in the art. As a non-limiting example, other salt hydrates or salt hydrate composites could be used in place of the CaCl.sub.2, including without limitation calcium chloride-based composites. As other non-limiting examples, other salts may include MgSO.sub.4, MgCl.sub.2, and others.
Nomenclature
[0048] The following abbreviations and variables will be used in the following discussion:
TABLE-US-00001 TABLE 1 Nomenclature. Abbreviation Meaning C.sub.p, air Heat capacity of air (kJ/kg ° C.) H Absolute humidity (g/g) H.sub.inlet Absolute humidity at the column inlet (g/g) H.sub.outlet Absolute humidity at the column outlet (g/g) L Length of the column (cm) {dot over (m)}.sub.air Mass flow rate of air (g/min) M Mass of the adsorbent in the column (g) M.sub.air Molar mass of dry air (kg/kmol) M.sub.H2O Molar mass of water (kg/kmol) p.sub.H2O.sup.sat Saturation vapour pressure of water (kPa) P.sub.tot Total pressure (kPa) q Water vapour uptake capacity (g/g) Q.sub.hydration Energy released during hydration (kJ) {dot over (Q)}.sub.max Maximum thermal power (W) RH Relative humidity (%) t Time (min) T.sub.in Inlet temperature (° C.) T.sub.out Outlet temperature (° C.) V Volume of the column (cm.sup.3) x.sub.H2O Water-vapour concentration ΔT.sub.max Maximum temperature difference (° C.) ρ.sub.bulk Bulk density (kg/m.sup.3) Ø Diameter (cm)
Materials and Material Preparation
[0049] Silica gel was provided from Xebec Adsorption Inc.™ (Blainville, QC, Canada) and the CaCl.sub.2 and LiCl were purchased from Fisher Scientific™ (Ottawa, ON, Canada). Methyl cellulose was purchased from Sigma Aldrich, Canada™ (Oakville, ON, Canada). A table listing all of the composites and their abbreviated names are provided in Table 2, below. Various times, temperatures, concentrations, and other variables are described below. It should be clear that other times, temperatures, and concentrations may be used, depending on the specific matrix, salt, etc. The person skilled in the art would be able to select suitable ranges and values for relevant variables. The operating conditions for this embodiment of the invention are: 120° C. regeneration temperature and 90% relative humidity (RH). At this combination, the specific energy of MC/SG/CaCl.sub.2 is 630 Wh/kg.
TABLE-US-00002 TABLE 2 Materials tested and their abbreviated names. Composite Acronym Pure silica gel Pure SG Silica gel/CaCl.sub.2 SG/CaCl.sub.2 Methyl cellulose/CaCl.sub.2 MC/CaCl.sub.2 Methyl cellulose + silica gel/CaCl.sub.2 MC + SG/CaCl.sub.2 Methyl cellulose + silica gel/LiCl MC + SG/LiCl
SG/CaCl.SUB.2 .Synthesis
[0050] 30 g of silica gel was kept inside a beaker filled with 100 ml ethanol for half an hour to remove impurities and contaminants. The silica gel was then extracted from ethanol. 15 g of CaCl.sub.2 was then mixed with the 30 g of silica gel in 100 ml de-ionized (DI) water. The solution was stirred continuously for 24 h. The mixture was dried for 6 h at 120° C. in oven.
MC/CaCl.SUB.2 .Synthesis
[0051] 15 g of CaCl.sub.2 and 10 g MC were mixed together in 100 ml DI water and 5 ml of ethanol was poured into the mixture. The solution was stirred continuously for 24 h. The mixture was dried for 24 h at 90° C. in an oven.
MC+SG/CaCl.SUB.2 .Synthesis
[0052] 30 g of silica gel was kept inside a beaker filled with 100 ml ethanol for half an hour to remove the impurities and contaminations. Silica gel was then extracted from ethanol. 15 g CaCl.sub.2, 10 g MC and 30 g silica gel were mixed together in 100 ml de-ionized (DI) water and 5 ml of ethanol was poured into the mixture. The solution was stirred continuously for 24 h. The mixture was then dried for 24 h at 90° C. in an oven.
MC+SG/LiCl Synthesis
[0053] First, 30 g of silica gel was kept inside a beaker filled with 100 ml ethanol for half an hour to remove the impurities and contaminations. Silica gel was then extracted from ethanol. 15 g of LiCl, 10 g MC and 30 g of silica gel were mixed together in 100 ml de-ionized (DI) water and pour 5 ml Ethanol into the mixture. The solution was stirred continuously for 24 h. The mixture was dried for 24 h at 90° C. in an oven.
Energy Storage Apparatus and Methodology
[0054] A lab-scale energy storage apparatus was used to test the energy storage performance. The system and methodology used were similar to those described in Reference [10]. The schematic diagram of the energy storage apparatus is depicted in
[0055] To dehydrate each sample and store thermal energy, air with an RH of 0-3% at room temperature (≈22° C.) was heated to 120° C. and forced to flow over the column at a rate of 12 litres per minute (LPM). The flow rate and humidity levels are controlled using two mass flow controllers at the inlet of the column. The dehydration continued until the RH reading at the outlet of the column was less than 3% for at least 15 minutes. Following dehydration, the column was isolated by closing the inlet and outlet valves and left to cool to room temperature overnight.
[0056] In these experimental tests, the regeneration time used was twice as long as the adsorption time. The regeneration temperature is adjustable according to the hybrid used, as different hybrids would have different temperature tolerances. Similarly, the flow rate during the regeneration depends on the column size used and can be varied according to the specific needs of the user. Again, the person skilled in the art would be able to select suitable ranges and values for relevant variables.
[0057] During hydration, the stored energy was released by humidifying dry building air at room temperature to 50% or 90% RH (13 mbar or 24 mbar partial pressure of water vapour) and allowing the humid air to pass over the column, at a flow rate of 12 LPM. This allowed the water molecules in the air to be adsorbed by the adsorbent. Each hydration experiment proceeded until the humidity reading at the outlet of the column remains constant for at least 15 minutes. As the column is insulated and nearly adiabatic, this results in a temperature increase at the outlet of the column, due to the exothermic nature of adsorption. The temperature increase was monitored and recorded by a temperature sensor. The total energy released during hydration is then calculated as in equation 1, below, with the information from the column inlet and outlet temperatures, the mass flow reading from the mass flow controller, and the heat capacity of air at the given temperature and humidity level. Note that zero is the time at the start of the hydration and t is the time at the end of the experiment.
Q.sub.hydration=∫.sub.0.sup.t{dot over (m)}.sub.airC.sub.p,air(T.sub.out−T.sub.in)dt (1)
[0058] Based on Q.sub.hydration, the energy storage density (ESD) and specific energy (SE) can be calculated. The ESD was calculated by dividing Q.sub.hydration by the column volume (7.15 cm.sup.3) and the SE was calculated by dividing Q.sub.hydration by the mass of the dehydrated sample. The maximum thermal power can also be calculated from these results, as the product of the maximum temperature difference between the inlet and outlet column temperatures during hydration (ΔT.sub.max), the specific heat capacity of air, and the mass flow rate as shown in equation 2, below.
{dot over (Q)}.sub.max={dot over (m)}.sub.airC.sub.p,airΔT.sub.max (2)
[0059] The absolute humidity (H) and water-vapour concentration (x.sub.H2O) can be calculated according to equations 3 and 4:
[0060] Then, based on the difference in inlet and outlet absolute humidity over the course of the water-vapour breakthrough experiment, the water vapour uptake capacity was calculated using equation 5. Note that, at the inlet of the column, the total pressure (P.sub.tot) is assumed to be 101.3 kPa plus the reading on the pressure gauge by the mixing chamber (refer to
q=∫.sub.0.sup.t{dot over (m)}.sub.air×(H.sub.inlet−H.sub.outlet)dt/M (b 5)
Energy Storage Performance
[0061] All three composite materials and pure silica gel were tested at a hydration inlet relative humidity of 50% at room temperature (≈22° C.) and a regeneration temperature of 120° C. The flow rate during both hydration and dehydration was 12 LPM. Each material underwent three consecutive dehydration and hydration cycles. Based on these experiments, the ESD, maximum thermal power, SE, and water-vapour uptake capacity were calculated for each of these three cycles. The results for all of these experiments are presented in
[0062] Pure silica gel showed low performance, apart from its relatively high maximum thermal power, but also had excellent stability. Further, its performance did not decrease during the three hydration/dehydration cycles. The SG/CaCl.sub.2 sample had high performance on the first cycle, but much lower performance in the subsequent cycles, except for maximum thermal power. This is likely due to the salt not being properly bound to the silica gel and then detaching itself from the silica gel during hydration and leaving the column. The performance of this sample after three cycles decreases approximately to 180 kWh/m.sup.3, but is higher than that of the pure silica gel. Its performance after multiple cycles is close to that of pure silica gel, since most of the salt has likely left the matrix.
[0063] The MC/CaCl.sub.2 and MC+SG/CaCl.sub.2 sample also have high energy storage performance and are more stable than the SG/CaCl.sub.2 sample. However, both of these materials show a slight decrease in performance after each cycle, implying that there may still be some instability. Additionally, the MC/CaCl.sub.2 particles exhibited slight agglomeration after the three cycles. In
[0064] The temperature and concentration breakthrough curves for four materials (i.e., pure SG and the three CaCl.sub.2-based composites) were plotted for three cycles (see
[0065] Referring to
[0066] Referring now to
[0067] The MC/CaCl.sub.2 breakthrough shown in
[0068] The MC+SG/CaCl.sub.2 sample exhibited the best energy storage performance and stability out of the tested materials. Further, unlike MC/CaCl.sub.2, the MC+SG/CaCl.sub.2 sample did not exhibit practical issues such as swelling or agglomeration. As such, a fourth dehydration at 120° C. and fourth hydration at an inlet humidity of 90% RH was performed. The energy storage performance and breakthrough curves under these conditions are given in
[0069] As is seen, the ESD and SE of the MC+SG/CaCl.sub.2 increased by 50% when the inlet
[0070] RH was increased from 50% to 90%. Additionally, the concentration and temperature breakthrough behaviours were significantly affected. The slope of the concentration breakthrough curve at the start of the experiment was much larger when the inlet RH is 90% and the maximum temperature difference is about 4° C. higher than the three cycles at an inlet RH of 50%.
Method Flowchart
[0071] Referring now to
[0072] At step 910, the mixture is stirred for a predetermined time, to allow the impregnation and encapsulation processes to occur. At step 920, the stirred mixture is dried at a predetermined temperature for a predetermined time.
[0073] Encapsulation of composite is an emerging technology to stabilize the energy storage density for multiple cycles and solve the deliquescence issues. The stabilization of the composite of silica gel and calcium chloride has been shown. The composite has shown exceptional performance. Accordingly, the flax shives/CaCl.sub.2 composite h as been tried and this has shown less stability. To make it stable, this has been encapsulated with methylcellulose. The encapsulated composite has an energy storage density of 350 kWh/m3 at 50% RH at the inlet after regeneration at 120° C. The composite is quite stable for three cycles. This energy storage density is much higher than the energy storage densities reported in the literature for this type of thermal energy storage using moisture adsorption from air.
[0074] As noted above, for a better understanding of the present invention, the following references may be consulted. Each of these references is hereby incorporated by reference in its entirety: [0075] [1] D. Lefebvre and F. H. Tezel, “A review of energy storage technologies with a focus on adsorption thermal energy storage processes for heating applications,” Renew. Sustain. Energy Rev., vol. 67, pp. 116-125, 2017; [0076] [2] P. A. J. Donkers, L. C. Sügütoglu, H. P. Huinink, H. R. Fischer, and 0. C. G. Adan, “A review of salt hydrates for seasonal heat storage in domestic applications,” Appl. Energy, vol. 199, pp. 45-68, 2017; [0077] [3] L. Scapino, H. A. Zondag, J. Van Bael, J. Diriken, and C. C. M. Rindt, “Sorption heat storage for long-term low-temperature applications: A review on the advancements at material and prototype scale,” Appl. Energy, vol. 190, pp. 920-948, 2017; [0078] [4] D. Zhu, H. Wu, and S. Wang, “Experimental study on composite silica gel supported CaCl2 sorbent for low grade heat storage,” Int. J. Therm. Sci., vol. 45, no. 8, pp. 804-813,2006; [0079] [5] L. G. Gordeeva, J. Mrowiec-Bialon, A. B. Jarzebski, A. I. Lachowski, J. J. Malinowski, and Y. I. Aristov, “Selective water sorbents for multiple applications, 8. Sorption properties of CaCl2-SiO2 SOL-gel composites,” React. Kinet. Catal. Lett., vol. 66, no. 1, pp. 113-120, 1999; [0080] [6] A. Jabbari-Hichri, S. Bennici, and A. Auroux, “Enhancing the heat storage density of silica—alumina by addition of hygroscopic salts (CaCl2, Ba(OH)2, and LiNO3),” Sol. Energy Mater. Sol. Cells, vol. 140, pp. 351-360, 2015; [0081] [7] M. Tokarev, L. Gordeeva, V. Romannikov, and I. Glaznev, “New composite sorbent CaCl2 in mesopores for sorption cooling/heating,” vol. 41, pp. 470-474, 2002; [0082] [8] J. G. Ji, R. Z. Wang, and L. X. Li, “New composite adsorbent for solar-driven fresh water production from the atmosphere,” Desalination, vol. 212, no. 1-3, pp. 176-182, 2007; [0083] [9] E. Courbon, P. D′Ans, A. Permyakova, O. Skrylnyk, N. Steunou, M. Degrez, M. Frère, “Further improvement of the synthesis of silica gel and CaCl2 composites: Enhancement of energy storage density and stability over cycles for solar heat storage coupled with space heating applications,” Sol. Energy, vol. 157, no. September, pp. 532-541,2017. [0084] [10] Y. Hua, A. Godin, and F. H. Tezel, “Water Vapor Adsorption In Silica Gel For Thermal Energy Storage Application,” Adv. Mater. Lett., vol. 10, no. 2, pp. 124-127, 2019; [0085] [11] M. Gaeini, A. L. Rouws, J. W. O. Salari, H. A. Zondag, and C. C. M. Rindt, “Characterization of microencapsulated and impregnated porous host materials based on calcium chloride for thermochemical energy storage,” Appl. Energy, vol. 212, no. May 2017, pp. 1165-1177, 2018; [0086] [12] A. Shkatulov, R. Joosten, H. Fischer, and H. Huinink, “Core-Shell Encapsulation of Salt Hydrates into Mesoporous Silica Shells for Thermochemical Energy Storage,” ACS Appl. Energy Mater., vol. 3, no. 7, pp. 6860-6869, 2020; [0087] [13] R. Cuypers A. J. de. Jong, J. Eversdijk, J. C. van't. Spijker, H. P. Oversloot, B. L. J. Ingenhut, R. K. H, Cremers, and N. E. Papen-Botterhuis, “Microencapsulation of Salts for Enhanced Thermochemical Storage Materials.,” in 40th Annual Meeting and Exposition of the Controlled Release Society, 2013, pp. 1-2; [0088] [14] Y. N. Zhang, R. Z. Wang, and T. X. Li, “Experimental investigation on an open sorption thermal storage system for space heating,” Energy, vol. 141, pp. 2421-2433, 2017; [0089] [15] I. Glaznev, I. Ponomarenko, S. Kirik, and Y. Aristov, “Composites CaCl2/SBA-15 for adsorptive transformation of low temperature heat : Pore size effect,” Int. J. Refrig., vol. 34, no. 5, pp. 1244-1250, 2011; [0090] [16] A. ParmyakovaS. Wang, E. Courbon, F. Nouar, N. Heymans, P. D′Ans, N. Barrier, P. Billemont, G. D. Weireld, N. Steunou, M. Frère and C. Serre,“Design of salt-metal organic framework composites for seasonal heat storage applications,” J. .Mater. Chem. A, vol. 5, pp. 12889-12898, 2017; [0091] [17] A. Jabbari-Hichri, S. Bennici, and A. Auroux, “CaCl2 -containing composites as thermochemical heat storage materials,” Sol. Energy Mater. Sol. Cells, vol. 172, no. July, pp. 177-185, 2017; [0092] [18] Y. I. Aristov, G. Di Marco, M. Tokarev, and V. Parmon, “Selective water sorbents for multiple applications, 3. CaCl2 solution confined in micro- and mesoporous silica gels: Pore size effect on the ‘solidification-melting’ diagram,” React. Kinet. Catal. Lett., vol. 61, no. 1, pp. 147-154, 1997; and [0093] [19] R. Sutton, E. Jewell, J. Searle, and J. Elvins, “Discharge performance of blended salt in matrix materials for low enthalpy thermochemical storage,” Appl. Therm. Eng., vol. 145, no. September, pp. 483-493, 2018
[0094] A person understanding this invention may now conceive of alternative structures and embodiments or variations of the above all of which are intended to fall within the scope of the invention as defined in the claims that follow.