Aerosol Generation Device with Heat Dissipation Perforations
20230329335 · 2023-10-19
Assignee
Inventors
Cpc classification
A24F40/40
HUMAN NECESSITIES
International classification
A24F40/40
HUMAN NECESSITIES
Abstract
An aerosol generation device includes a cover with a heat dissipation portion including a plurality of perforations for heat dissipation. In a first aspect, an aerosol generation device includes a heating unit for heating an aerosol generation substrate for generating an aerosol, a device housing for accommodating the heating unit, the device housing including a heat dissipation portion provided on a portion of the device housing that forms part of the exterior surface of the device housing. The heat dissipation portion includes a plurality of perforations through which heat from the inside of the device housing, which is generated inside the main housing by heat radiation and heat conduction from the heating unit, can dissipate to the outside of the device housing, wherein each perforation of the plurality of perforations has an opening surface area so small that the perforation is not visible to the unassisted human eye.
Claims
1. An aerosol generation device comprising: a heating unit for heating an aerosol generation substrate for generating an aerosol; a device housing for accommodating the heating unit, the device housing comprising a heat dissipation portion provided on a portion of the device housing that forms part of an exterior surface of the device housing, wherein the heat dissipation portion comprises a plurality of perforations through which heat from an inside of the device housing, which is generated inside a main housing of the device housing by heat radiation and heat conduction from the heating unit, is configured to dissipate to an outside of the device housing, and wherein each perforation of the plurality of perforations has an opening surface area so small that the perforation is not visible to an unassisted human eye.
2. The aerosol generation device according to claim 1, wherein the device housing includes: the main housing that accommodates the heating unit; and a cover element that is detachably attached or connected to the main housing that covers a portion of the main housing against an outside of the aerosol generation device to form part of an exterior surface of the aerosol generation device, wherein the heat dissipation portion is provided on the cover element.
3. The aerosol generation device according to claim 2, wherein a thermally conductive element is provided along an inner surface of the cover element facing the main housing.
4. The aerosol generation device according to claim 3, wherein the thermally conductive element is provided along at least a portion of or an entire inner surface of the heat dissipation portion.
5. The aerosol generation device according to claim 4, wherein a portion or all of the perforations of the plurality of perforations extend from the outside of the device housing through the thermally conductive element into the inside of the device housing.
6. The aerosol generation device according to claim 3, wherein the thermally conductive element is provided in contact with at least a portion of an interior surface of the heat dissipation portion.
7. The aerosol generation device according to claim 3, wherein the thermally conductive element comprises a strip, plate, bar, or rod shape.
8. The aerosol generation device according to claim 2, further comprising a user operation portion that is provided on the exterior surface of the aerosol generation device and that is configured to be actuated by a user for operating the aerosol generation device, wherein the user operation portion comprises one or more user input elements.
9. The aerosol generation device according to claim 8, comprising an operation interface portion that is provided at at least a portion of a surface of the main housing that is covered by the cover element and that is configured to be actuated for operating the aerosol generation device.
10. The aerosol generation device according to claim 8, wherein the user operation portion is provided with the cover element and forms part of an exterior surface of the cover element.
11. The aerosol generation device according to claim 9, wherein the user operation portion is configured to actuate the operation interface portion.
12. The aerosol generation device according to claim 3, further comprising a user operation portion that is provided on the exterior surface of the aerosol generation device and that is configured to be actuated by a user for operating the aerosol generation device, wherein the user operation portion comprises one or more user input elements, wherein the user operation portion is provided with the cover element and forms part of an exterior surface of the cover element, and wherein the thermally conductive element is not provided along the inner surface of the portion of cover element formed by user operation portion.
13. The aerosol generation device according to claim 2, wherein an output element is disposed at a surface of the main housing between the main housing and the cover element, wherein the output element comprises light emitting indicator, wherein the light emitting indicator is disposed inside the device housing to be opposite and face an interior surface of the heat dissipation portion, wherein light emitted by the light emitting indicator is visible to the unassisted human eye through the plurality of perforations, and wherein the light emitting indictor is not visible through the plurality of perforations when the light emitting indicator is not emitting light.
14. The aerosol generation device according to claim 1, wherein an average opening surface area per perforation of the plurality of perforations is between 0.0001 mm.sup.2 and 0.004 mm.sup.2.
15. The aerosol generation device according to claim 2, further comprising a cover detection means for detecting whether the cover element is attached to the main housing.
16. The aerosol generation device according to claim 1, wherein an average opening surface area per perforation of the plurality of perforations is between 0.0002 mm.sup.2 and 0.0035 mm.sup.2.
17. The aerosol generation device according to claim 1, wherein an average opening surface area per perforation of the plurality of perforations is between 0.0003 mm.sup.2 and 0.003 mm.sup.2.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0083]
[0084]
[0085]
[0086]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0087] As shown in
[0088] The aerosol generation device 100 may have an elongated shape to improve the comfort of a user when holding the aerosol generation device 100. The longitudinal direction of the aerosol generation device 100 is the direction, in which the aerosol generation device 100 is elongated. The extension of the aerosol generation device 100 in the longitudinal direction corresponds to the length L of the aerosol generation device 100, and the longitudinal direction of the aerosol generation device 100 corresponds to the length direction of the aerosol generation device 100. The aerosol generation device 100 has a transverse cross-section that lies in a transversal plane that is transverse to the longitudinal direction of the aerosol generation device 100. The transverse cross-section of the aerosol generation device 100 may in general be of any appropriate shape, but may preferably be of a rectangular, squared, circular, or elliptical shape. The longitudinal direction of the cross-section is a first transverse or radial direction of the aerosol generation device 100 and corresponds to the direction, in which the cross-section may be elongated. The extension of the cross-section in the first transverse or radial direction corresponds to the width W of the aerosol generation device 100, and the first transverse or radial direction of the aerosol generation device 100 corresponds to the width direction of the aerosol generation device 100. A direction perpendicular to the length direction and the width direction of the aerosol generation device 100 is a second transverse or radial direction of the aerosol generation device 100. The extension of the cross-section in the second transverse or radial direction corresponds to the height H of the aerosol generation device 100, and the second transverse or radial direction corresponds to the height direction of the aerosol generation device 100. In case of a circular cross-section, the width direction and height direction may be chosen at will as long as they are perpendicular to each other. In case of a squared cross-section, the width direction corresponds to the direct distance direction between two opposing sides of the square, and the height direction corresponds to the direction perpendicular to the width direction in the plane of the cross-section.
[0089] As shown in
[0090] The aerosol generation device 100 may be an electronic cigarette and may be configured to generate an aerosol from an e-vapor or t-vapor aerosol generation substrate. For example, the heating unit 110 may comprise a receptacle configured for receiving a tobacco stick or similar consumable 120, and a heating element may be configured for heating the receptable and the tobacco stick received in the receptacle. Alternatively, the receptable may be configured for receiving a cartridge containing an aerosol generation substrate such as a liquid, and the heating unit 110 may comprise a wicking element and a heating element configured for heating the wicking element. Depending on the aerosol generation substrate, the heating unit may heat the aerosol generation substrate to temperatures up to 350° C. for generating an aerosol. The aerosol generation device comprises an airflow path that extends from an air inlet via the aerosol generation unit to an air outlet. When a user consumes a consumable by inhaling a generated aerosol, air enters the air inlet, passes to the aerosol generation unit where an aerosol is generated by the heating unit by heating the aerosol generation substrate, and transports the generated aerosol the air outlet such as a mouthpiece. While the airflow path is in communication with the aerosol generation unit, the airflow path is typically not in communication with the remaining interior space of the aerosol generation. A portion of the heat generated by the heating unit 110 is transferred to the aerosol generation substrate for generating an aerosol and to the flow of air that transports the generated aerosol to a user for inhalation. However, a remaining and substantial portion of the generated heat is transferred to the interior space of the aerosol generation device that is not in communication with the airflow path and the aerosol generation unit. This substantial portion of the generated heat is subsequently dissipated over time through heat conduction and heat radiation to the outer surface of the aerosol generation device and subsequently to the ambient air. Since this heat does not serve to heat the aerosol generation substrate, this heat corresponds to lost heat that is lost to the interior space of the aerosol generation device in surrounding of the heating unit 110 that is not in communication with the heating unit 110.
[0091] As shown in
[0092] To address this problem, the heat dissipation portion 310 comprises a plurality of perforations 311. Heat and hot air can dissipate from the air gap through the plurality of perforations 311 to the outside of the aerosol generation device 100. As a consequence, the heat dissipation rate from the heating unit 110 to the outside of the aerosol generation device can be increased without increasing the heat dissipation rate via the exterior surface of the cover element 300. Additionally, or alternatively, a heat dissipation portion 310 may be provided at a portion of the main housing 200 that forms part of the exterior surface of the aerosol generation device 100. When provided on the cover element 300, the heat dissipation portion 310 is preferably arranged such that its inner surface is opposite of and faces a portion of the main housing 200 that is entirely adjacent the heating unit 110. This way, the heat dissipation portion provided on the cover element 300 is arranged in closest proximity to the heating unit 110 and increases the heat dissipation rate with which lost heat from the heating unit 110 is dissipated through the plurality of perforations 311 of the heat dissipation portion 310 to the outside of the aerosol generation device 100. The plurality of perforations 311 is configured such that each perforation of the plurality of perforations 311 is not visible to the unassisted human eye. This can be achieved by reducing the size of the opening area of each perforation such that the perforation becomes not visible to the unassisted human eye. This effect can be achieved with perforations that have an average opening area between 0.0001 mm.sup.2 and 0.004 mm.sup.2, preferably between 0.0002 mm.sup.2 and 0.0035 mm.sup.2, most preferably between 0.0003 mm.sup.2 and 0.003 mm.sup.2. In addition to providing a pleasing aesthetic appearance by rendering the perforations not visible to the unassisted human eye, such a small opening area prevents ingress of particles larger than the opening area. It should be noted that non-visibility of the plurality of perforations means non-visibility under normal viewing conditions. If a cover element 300 is provided, the cover element 300 is attached or connected to the main housing 200 under the normal viewing conditions. Under normal viewing conditions, the micro-perforations are viewed by a user of the aerosol generation device under common ambient light conditions and without any illumination provided inside the device housing of the aerosol generation device. Under normal viewing conditions, the micro-perforations are viewed from a normal viewing distance that ranges from a largest normal viewing distance that is a typical distance between a user's eye and the hand on an outstretched arm, to a smallest normal viewing distance that corresponds to the near point of a human eye. The near point is typically defined to be 25 cm.
[0093] As shown in
[0094] This way, the thermally conductive element 340 can conduct heat towards the heat dissipation portion 310. In case the aerosol generation device 100 is provided with a main housing 200 without a cover element 300, the thermally conductive element 340 may be provided on the inner surface of the main housing 200 and extend from a portion of the inner surface of the main housing 200 adjacent the heating unit 110 towards the inner surface of the heat dissipation portion 310. Preferably, the thermally conductive element 340 is sized such that it is provided along, preferably on at least a portion of or the entire inner surface of heat dissipation portion 310 to increase the heat dissipation rate through the heat dissipation portion 310. The thermally conductive element 340 may be configured to cover perforations of the plurality of perforations 311 of the heat dissipation portion when provided along or on at least a portion of or the entire inner surface of the heat dissipation portion 310. Alternatively, perforations of the plurality of perforations 311 may extend through the thermally conductive element 340 from the outside to the inside of the aerosol generation device 100. The thermally conductive element 340 may comprise or substantially consist of a metal material, preferably copper, as these materials typically possess excellent thermally conductive properties. The thermally conductive element 340 may comprise a strip, a plate, a bar, or a rod shape, or any combination thereof. These shapes possess geometric symmetries that allow a uniform heat distribution of the thermally conductive element. Furthermore, the thermally conductive element may comprise one or more of the above shapes to conform to different spatial and geometric requirements. In particular, the thermally conductive element 340 may be shaped such that it is not provided adjacent, along, and on the inner surface of an user operation portion 320 provided at a portion of the cover element 300 or the main housing 200 that forms part of the exterior surface of the aerosol generation device but circumvents it. This prevents heat to be distributed by the thermally conductive element 340 to the user operation portion 320 and prevents it from being damaged or becoming too hot for a user to touch. The thermally conductive element 340 is preferably a standalone element that may be attached or connected to the cover element 300, or the main housing 200 if the aerosol generation device 100 does not comprise a cover element 300, using any suitable technique known in the art.
[0095] In case a cover element 300 is provided, an operation interface portion 220 may be provided at a portion of the main housing 200 that is covered by the cover element 300. The operation interface portion 220 is protected from outside influences by the cover element 300, and like the user operation portion 320, can be actuated by a user for providing an operation input to the aerosol generation device 100. The operation interface portion 220 comprises one or more operation input elements 230 such as a mechanical or capacitive touch button or switch, an optical sensor, or a magnetic sensor. In a preferred configuration shown in
[0096] The cover element 300 may preferably be shaped as a panel. The cover element 300 may be substantially plate-shaped wherein the average thickness of the cover element 300 is less than 30% of the height Hc of the cover element 300 as described for embodiments in the context of
[0097] As shown in
[0098] The light emitting indicator 240 may preferably be arranged to be opposite of and face the inner surface of the heat dissipation portion 310 with a plurality of perforations 311. Due to the small size, perforations of the plurality of perforation 311 are not visible to the unassisted eye. As a consequence, the light emitting indicator 240 is rendered not visible to the outside of the aerosol generation device 100 through perforations of the plurality of perforations 311 of the heat dissipation portion 310 when the light emitting indicator 240 is not emitting light, and becomes visible through the perforations 311 when the light emitting indicator is emitting light. In case the aerosol generation device 100 is provided with a battery with a battery vent for venting the battery in case of catastrophic failure, the battery vent is configured for venting the battery into the air gap arranged between the main housing 200 and the cover element 300, and the battery vent cover is provided at a portion of the surface of the main housing 200 that is covered by the cover element 300. In this case, the plurality of perforations 311 of the heat dissipation portion 310 provided at the cover element may function as pressure relief perforations. Any pressure built up in case of catastrophic battery failure can be vented through the battery vent into the air gap arranged between the main housing 200 and the cover element 300, and can subsequently be relieved to the outside of the aerosol generation device 100 through the plurality of perforations 311. This can prevent that an unrelieved pressure is built up in case of battery failure, and can prevent damage to the aerosol generation device and injuries to a user. To improve the venting performance of the plurality of perforations 311, the heat dissipation portion may preferably be arranged to be opposite of and face at least a portion of the battery vent cover to increase the rate of pressure relief from the battery vent through the plurality of perforations.
[0099] As shown in
[0100] It should be noted that that cover detection means 250 may also function as an attaching means 210 for attaching the cover element 300 to the main housing 200. For example, the cover detection means 250 may comprise a magnetic sensor that exerts an attractive force onto a cover element 300 that comprises or is provided with a magnetic element. As another example, the cover detection means 250 may comprises a button or switch, and the cover element 300 may be mechanically attached or linked to the button or switch to attach the cover element 300 to the main housing 200. The mechanical attachment or linkage may be achieved via a mechanical press-fit connection or similar clamping or engaging configuration. As yet another example, the cover detection means 250 may comprise a plurality of electrical connecting elements such as pogo pins or pogo pin receptacles, and the cover element 300 may be provided with an electrically conductive element such as one or more pogo pins or pogo pin receptacles that engage with the electrical connecting elements of the cover detection means 250 to form a stable mechanical connections for attaching the cover element 300 to the main housing 200. Furthermore, the aerosol generation device may be provided with a plurality of heat dissipation portions 310 with a plurality of perforations 311 that may be provided on different portions of the aerosol generation device. For example, a first heat dissipation portion 310 may be provided at the cover element 300 that is arranged to be opposite and face a light emitting indicator. A second heat dissipation portion 310 may be provided to be opposite and face a portion of the main housing 200 covered by the cover element 300 and adjacent the heating unit. A third heat dissipation portion 310 may be provided to serve as a pressure relief portion for a battery vent. The aerosol generation device may be provided with any combination of one or more of the first, second, and third heat dissipation portion.
[0101] While this disclosure has described certain embodiments and generally associated methods, alterations and permutations of these embodiments and methods will be apparent to those skilled in the art. Accordingly, the above description of example embodiments does not define or constrain this disclosure. Other changes, substitutions, and alterations are also possible without departing from the scope of this disclosure, as defined by the independent and dependent claims.
LIST OF REFERENCE SIGNS USED
[0102] 100 aerosol generation device [0103] 110 heating unit [0104] 120 consumable [0105] 200 main housing [0106] 210 attaching means [0107] 220 operation interface portion [0108] 230 operation input element [0109] 240 output element [0110] 250 cover detection means [0111] 320 detection object [0112] 300 cover element [0113] 310 heat dissipation portion [0114] 311 heat dissipation perforation [0115] 320 user operation portion [0116] 330 user input element [0117] 340 thermally conductive element [0118] 350 cover detection object [0119] H height of the aerosol generation device [0120] L length of the aerosol generation device [0121] W width of the aerosol generation device [0122] Hm height of the main housing [0123] Hc height of the cover element