TUBULAR END PROTECTOR
20230332727 · 2023-10-19
Inventors
Cpc classification
F16L57/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A protector is proposed for an end of an elongate member, such as an end of a pipe or tube. The protector comprises a rigid portion which has a body portion for insertion into a cavity defined by an end portion of the elongate member, and a cover portion extending from the body portion. The protector further comprises a flexible portion provided on an outer surface of the body portion. The flexible portion comprises one or more resilient members. When the body portion is received within the cavity of the elongate member, the resilient members engage the inner surface of the cavity, and the cover portion covers an end surface of the elongate member.
Claims
1-25. (canceled)
26. A protector for an elongate member, the protector comprising: a rigid portion formed from a first material having a first elastic modulus, having a body portion defining a central axis and for axial insertion into a cavity defined by an end portion of the elongate member; a cover portion extending from the body portion; and a flexible portion formed from a second material having a second elastic modulus and provided on an outer surface of the body portion, the second elastic modulus being smaller than the first elastic modulus, the flexible portion having one or more resilient members comprising a plurality of first flexible ridges, each first ridge extending away from the axis to a radial distance which is substantially constant along at least a portion of the length of the first ridge, and wherein, as the body portion is received within the cavity of the elongate member, the first ridges deform in an axial direction to engage the inner surface of the cavity to form a seal between the body portion and the inner surface of the cavity, and the cover portion covers an end surface of the elongate member.
27. A protector according to claim 26, in which each first ridge extends away from the axis to a radial distance which is the same as that of each other first ridge.
28. A protector according to claim 26, further including a portion of the second material provided on a surface of the cover portion for providing a cushion between the cover portion and the end of the elongate member.
29. A protector according to claim 26, wherein each first ridge encircles the central axis and the protector is circularly symmetric about the central axis.
30. A protector according to claim 26, wherein each first ridge is non-helical.
31. A protector according to claim 27, wherein the first ridges are provided spaced apart along an axial direction of the body portion between a first end and a second end of the body portion, and a spacing between adjacent first ridges at the first end of the body portion is greater than a spacing between adjacent first ridges at the second end of the body portion.
32. A protector according to claim 26, further comprising: a check valve provided within the rigid portion, the check valve being switchable between a first configuration and a second configuration; wherein, when the body portion is received within the cavity of the elongate member: in a first configuration, the check valve selectively allows fluid communication from the cavity to a region outside the cavity, but selectively blocks fluid communication from the region to the cavity, and in a second configuration, the check valve allows two-way fluid communication between the region and the cavity.
33. A protector according to claim 32, further comprising a pump for removing fluid from the cavity of the elongate member, and a valve actuator for switching the check valve between the first configuration and the second configuration.
34. A protector according to claim 32, further comprising a flexible wall at or adjacent to the first end of the body portion, the flexible wall and an inner surface of the body portion defining an inner cavity therebetween; wherein, in the first configuration, the check valve selectively allows fluid communication from the inner cavity to a region outside the inner cavity, but selectively blocks fluid communication from the region to the inner cavity, and in the second configuration, the check valve allows two-way fluid communication between the region and the inner cavity.
35. A protector according to claim 33, wherein the valve actuator comprises a handle, wherein, when the handle is moved in a first direction, the pump is actuated and the check valve is switched to the first configuration, and when the handle is moved in a second direction, the check valve is switched to the second configuration, causing a pressure inside the cavity to equalize with a pressure outside the cavity.
36. A protector according to claim 26, wherein the cover portion extends over a portion of an outer surface of the elongate member when the body portion is received within the cavity.
37. A protector according to claim 36, wherein an inner surface of the cover portion is provided with one or more second resilient members, and when the body portion is received in the cavity, the second resilient members engage the portion of the outer surface of the elongate member, wherein the second resilient members comprise one or more second flexible ridges, and wherein the second ridges extend parallel to the central axis of the protector.
38. A protector according to claim 36, wherein each first ridge extends away from the axis to a radial distance which is the same as that of each other first ridge, and the first ridges extend parallel to the central axis of the protector.
39. A protector according to claim 26, further comprising a chip, located within the rigid portion, having a memory for storing information regarding at least one property of the protector.
40. A protector for an elongate member, the protector comprising: a rigid portion formed from a first material having a first elastic modulus, having a body portion for insertion into a cavity defined by an end portion of the elongate member, and a cover portion extending from the body portion; and a flexible portion formed from a second material having a second elastic modulus and provided on an outer surface of the body portion, the second elastic modulus being smaller than the first elastic modulus, and the flexible portion having a plurality of resilient members comprising a plurality of deformable fins extending along an axial direction of the body portion, wherein, when the body portion is inserted into the cavity and the protector is rotated about the central axis, the fins deform into a locking configuration to hold the protector in place.
41. A protector according to claim 40, further comprising a chip, located within the rigid portion, having a memory for storing information regarding at least one property of the protector.
42. A method for manufacturing a protector, the protector comprising: a rigid portion formed from a first material having a first elastic modulus, having a body portion defining a central axis and for axial insertion into a cavity defined by an end portion of the elongate member; a cover portion extending from the body portion; and a flexible portion formed from a second material having a second elastic modulus and provided on an outer surface of the body portion, the second elastic modulus being smaller than the first elastic modulus, the flexible portion having one or more resilient members comprising a plurality of first flexible ridges, each first ridge extending away from the axis to a radial distance which is substantially constant along at least a portion of the length of the first ridge, and wherein, as the body portion is received within the cavity of the elongate member, the first ridges deform in an axial direction to engage the inner surface of the cavity to form a seal between the body portion and the inner surface of the cavity, and the cover portion covers an end surface of the elongate member, the method comprising the steps of: providing the first and second materials in a liquid state; injecting the first and second materials into a mould; forming the rigid portion from the first material; and forming the flexible portion from the second material.
43. A method of applying a protector to a non-threaded pipe, the protector comprising: a rigid portion formed from a first material having a first elastic modulus, having a body portion defining a central axis and for axial insertion into a cavity defined by an end portion of the non-threaded pipe; a cover portion extending from the body portion; and a flexible portion formed from a second material having a second elastic modulus and provided on an outer surface of the body portion, the second elastic modulus being smaller than the first elastic modulus, the flexible portion having one or more resilient members comprising a plurality of first flexible ridges, each first ridge extending away from the axis to a radial distance which is substantially constant along at least a portion of the length of the first ridge; and the method comprising inserting the body portion of the protector into the cavity of the non-threaded pipe, whereby the first ridges deform in an axial direction to engage the inner surface of the cavity to form a seal between the body portion and the inner surface of the cavity, and the cover portion covers an end surface of the elongate member.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0047] Embodiments of the invention will now be described for the sake of example only with reference to the following drawings in which:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0062] Referring first to
[0063] The flexible portion 120 is provided with a plurality of resilient members 121 on its surface. For example, the surface of the flexible portion 120 facing away from the body portion 112 may comprise land area(s) 126 and resilient members 121 upstanding from the surface between the land areas 126 in the direction away from the body portion 112. The land areas 126 may be of substantially constant distance from the axis 116 of the body portion 112 (i.e. the land area(s) 126 may be substantially cylindrical with a circular cross-section in a plane transverse to the axis 116), or for any given position along the axis may have a substantially constant corresponding distance from the axis 116 (e.g. each land area may be frustoconical). Each of the resilient members 121 may be solid (i.e. the second material does not define a hollow chamber within the resilient member 121, e.g. containing a gas or for receiving a gas).
[0064] As shown in
[0065] Note that in variations, the first ridges 122 need not all extend fully around the axis 116, but instead one or more first ridges 122 may subtend an angle around the axis of less than 360 degrees. The spacing between the plurality of first ridges 122 may be constant, as shown in the diagram, or may vary along an axial direction of the protector 100, which is parallel to the length direction of the elongate member (i.e. its axis of translational symmetry) and orthogonal to a respective plane in which each of the first ridges 122 lies.
[0066] As the body portion 112 of the protector 100 is inserted into a cavity defined by the elongate member 3 (where the cavity, which is typically cylindrical with a circular cross-section, has an inner surface with a radius measured from an axis of the elongate member 3 which is greater than a radius of the body portion 122 at the part of the body portion 122 in axial register with the first ridges 122, and less than the distance of the edge 127 of the first ridges 122 from the axis 116 of the body portion), the first ridges 122 engage an inner surface of the cavity. For example, the first ridges 122 may be reliantly urged against the inner surface, and/or provide a frictional force between the protector 100 and the elongate member 122, thus securing the protector 100 to the elongate member 3. When the body portion 112 is received in the cavity, the cover portion 111 of the protector 100 sits over an end surface of the elongate member 3 to protect the end surface from mechanical damage.
[0067] The sealing ridges 123 may be reliantly urged against the inner surface of the cavity, and/or secured to the inner surface by frictional forces, preferably so as to provide an airtight seal encircling the cavity. Thereby, fluid and debris may be prevented from entering the cavity, and an environment inside the elongate member 3 may be controlled. In an embodiment, the number of sealing ridges 123 may be two or more, in order to increase the sealing efficiency of the protector 100 when applied to an elongate member 3. Optionally, the sealing ridges 123 may extend round the circumference of the protector 100.
[0068] As shown in
[0069] As mentioned above, when the protector 100 is not applied to an elongate member 3, the ridges 122 may have substantially equal radial extent, which is substantially constant at all circumferential positions about the axis 116. Optionally, the flexible member 129 may have a greater maximum radial extent than the maximum radial extent of each of the first ridges 122.
[0070] By contrast, when the protector 100 is applied to an elongate member 3, the first ridges 122 come into contact with the inner surface of the cavity of the elongate member 3. As the first ridges 122 engage the inner surface of the cavity, they deform along an axial direction of the protector 100, as shown in
[0071] A protector 100 according to the embodiment is shown applied to an elongate member 3 in
[0072] The protector 100 is provided with two handles 115. The handles 115 are operative to cooperate with a hook 10 as shown in
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[0074] The flexible portion 120 comprises a plurality of flexible legs 125 which secure the flexible portion 120 to the body portion 112. Optionally, these legs 125 may be spaced in an equidistant fashion about the central axis of the protector 100. In an embodiment, the protector 100 may be symmetric about its central axis. Alternatively, the flexible portion 120 may be secured to the body portion 112 without flexible legs 125, for example using an adhesive or by an inner surface of the flexible portion 120 containing protrusions and/or recesses which interlock with correspondingly shaped recesses and/or protrusions on the outer surface of the rigid portion 110.
[0075] Optionally, one or both of the rigid portion 110 and flexible portion 120 may be formed from plastic. For example, the rigid portion 110 and flexible portion 120 may both be formed from the same plastic, but the plastic from which the rigid portion 110 is formed may have a greater Shore hardness than the plastic from which the flexible portion 120 is formed. Examples of suitable plastics from which the rigid portion 110 may be formed include, but are not limited to, polyethylene (PE), polyphenylene ether homopolymer (PEH), low-density polyethylene (PELD), medium-density polyethylene (PEMD), and polypropylene (PP). Examples of suitable plastics from which the flexible portion 120 may be formed include, but are not limited to polyethylene (PE), polyphenylene ether homopolymer (PEH), low-density polyethylene (PELD), medium-density polyethylene (PEMD), and polypropylene (PP).
[0076] Turning to
[0077] The protector 200 is shown during insertion into an elongate member 3. The protector 200 comprises a rigid portion 210, the rigid portion 210 comprising a cover portion 211 and body portion 212. The cover portion is provided with two handles 215, allowing the protector 200 to be easily applied and/or removed by a user or one or more robotic arms. Alternatively, the handles 215 may be operative to cooperate with a hook to facilitate removal of the protector 200. The rigid portion 210 is formed of a first material (which may be the first material of the embodiment of
[0078] The body portion 212 is provided on its outwardly-facing surface with a flexible portion comprising a plurality of first flexible ridges 222. The first flexible ridges 222 are formed of a second material having a second elastic modulus which is less than the first elastic modulus. The first ridges 222 extend along an axial direction of the protector 200. Optionally, each of the first ridges 222 may extend radially-outwardly to a distance from the axis 216 which is the same along at least a portion of the length of the first ridge (i.e. the radially-outer edge of first ridge 222 may be a line parallel to the axis 216), and which may be the same for each of the first ridges 222. The first ridges 222 have a cross-section having a ‘toothed’ shape, including multiple substantially-parallel radially outer edges. In variants of the embodiment, one or more of the first ridges 222 may have a cross-section of a different shape—for example, a triangular or semi-circular cross-section. The first ridges 222 are provided directly on a radially outwardly facing surface of the body portion 212. For example, they may be attached to the surface using an adhesive, or the body portion 212 and first ridges 222 may be jointly moulded during the manufacturing process. In variants of the embodiment, the first ridges 222 may instead extend from a flexible collar which is provided on the outer surface of the body portion 212, and covers a part of, or the whole of, the outer surface. The first ridges 222 may be spaced-apart, as shown in
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[0080] An inner surface of the cover portion 211 is provided with a plurality of second flexible ridges 214 on a radially inwardly facing surface of the wall of the cover portion 211. In
[0081] When the body portion 212 is received within the interior of the elongate member 3, the second ridges 214 come into contact with the end surface of the elongate member and a portion of the outer surface of the elongate member. The second ridges 214 may be reliantly urged against the end surface and portion of the outer surface, and/or may increase a frictional force between the protector 200 and elongate member 3, thereby securing the protector 200 to the elongate member 3. Alternatively or additionally, the second ridges 214 may deform upon contact with the end surface and portion of the outer surface, yielding a restoring force which secures the protector 200 to the elongate member 3. Thus, the second ridges 214 may absorb at least a part of the impact of any shocks sustained by the protector 200, reducing the energy transferred to the elongate member 3, and increase a sealing efficiency of the protector 200 when applied to the elongate member 3. Hence, mechanical damage sustained by the elongate member 3 may be reduced or prohibited, and fluid and debris may be prevented from entering the inner cavity of the elongate member 3. In a variant of the embodiment, one or more sealant ridges may be provided on an inner surface of the cover portion 211, increasing a sealing efficiency of the protector 200 when applied to the elongate member 3.
[0082] In an embodiment, the first ridges 222 may extend in an axial direction along the body portion 212 and up into the cover portion 211 to form the second ridges 214. Alternatively, the first ridges 222 and second ridges 214 may be formed separately on the protector 200. The first ridges 222 and second ridges 214 may be formed from the same second material. Alternatively, the first ridges 222 and second ridges 214 may be formed from two different materials, both having an elastic modulus less than that of the first material.
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[0085] Turning to
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[0090] Turning to
[0091] The protector 400 is provided with an integrated circuit (chip) 431, for storing information regarding at least one property of the cap. The at least one such property may comprise an identity number associated with the protector 400. Alternatively or additionally, the at least one property may comprise a physical quantity associated with the protector 400 itself (e.g. a date on which it was manufactured, or a temperature of the protector 400). Alternatively or additionally, at least one property may be a physical quantity associated with the environment of the protector 400 at the present location of the protector 400 (e.g. the environment's temperature (which may be identical to that of the protector 400), the environment's humidity, or the protector's geographical location). The properties may include properties at at least one previous time, e.g. any one or more of a temperature of the protector 400 at a previous time, a temperature and/or humidity of the protector's environment at a previous time, and/or a geographic location of the protector 400 at a previous time.
[0092] The chip 431 may be capable of communicating with a reader device outside the protector 400 to transmit the information to the reader device, e.g. in response to an interrogation signal generated by the reader device and recognized by the chip 431. The chip 431 is provided within the protector 400. The chip 431 may be provided within the rigid portion 410, for example within a cover portion or body portion of the rigid portion 410.
[0093] For example, the protector 400 may be provided with a RFID chip 431, located in a position in the protector 400 where it is not damaged due to transport. Specifically, the RFID chip 431 is provided located within the rigid portion 410, such as inserted into a cavity (hole) in the rigid portion 410, or even embedded into the material of the rigid portion 410 so as to be permanently encased in it. The RFID chip 431 has a memory for storing information regarding at least one property of the protector 400. In this way, manual inspections and manual handling of the protector 400 may be reduced. The RFID chip 431 may be further used to track the protector 400, for example when the protector 400 is in transit between a manufacturer and a site where the cap is to be deployed (e.g. a midstream pipeline). The RFID chip 431 may also be used to monitor an environment inside a pipe to which the protector 400 is applied during long-term storage of the pipe. The RFID chip 431 may interact with an apparatus for applying and removing the protectors 400.
[0094] Optionally, the protector 400 may include one or more chips 431 (which may be respective one(s) of the RFID chip(s) 431, or provided within a common module 432 with one or more of the RFID 431 chip(s)) which is operative to generate visible light. Again these “LED chip(s)” 432 are located within a cover portion or body portion of the rigid portion 410 to avoid damage. The LED chips 432 may be operative to generate a visible light signal upon one of the property or properties meeting a criterion. Optionally, the criterion may depend upon the values of at least one of the properties at multiple times (e.g. if one of the properties (e.g. humidity) is recorded as being above a threshold for more than a certain amount of time).
[0095] The rigid portion 410 may include one or more through holes through which radio-frequency signals and/or visible light exit to the outside of the protector 400.
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[0097] In an embodiment, the protector 400 in which the RFID chip 431 is installed may be a protector according to any preceding embodiment.
[0098] Turning to
[0099] The protector 500 comprises a rigid portion and a flexible portion. The rigid portion comprises a body portion and a cover portion. The body portion defines an inner cavity 540. The flexible portion comprises a plurality of resilient members 521. Optionally, the resilient members 521 may be flexible ridges; alternatively, the resilient members may be deformable fins. The flexible portion further comprises a plurality of sealant ridges 523.
[0100] The inner cavity 540 of the protector is coupled to an optional pump unit 550. The pump unit 550 is operative to remove fluid from inside the inner cavity 540, and may be integral to the protector 500. Alternatively, the protector 500 may be operative to be connected to the pump unit 550.
[0101] The inner cavity 540 is separated from the region outside the protector 500 by a flexible wall 570 comprising a one-way check valve 560. The check valve 560 may be a one-way flapper valve, or any other suitable check valve. The flexible wall 570 may be part of the flexible portion, or it may be separate.
[0102] Alternatively, the protector 500 may not comprise a flexible wall 570. The check valve 560 may be installed in the rigid portion. For example, the rigid portion may define a passage extending between an outer surface of the cover portion and an outer surface of the body portion, and the check valve 560 may be provided within the passage. Thereby, when the body portion is received within a cavity of an elongate member such as a pipe, the passage connects the cavity of the elongate member and a region outside the protector 500.
[0103] The protector 500 may be applied to the elongate member with the check valve 560 in a second configuration. In the second configuration, the check valve 560 allows two-way fluid communication between the region and the inner cavity 540.
[0104] Once the body portion of the protector 500 has been received within the cavity of the elongate member, the check valve 560 may be switched to a first configuration and the pump unit 550 may be actuated. In the first configuration, the check valve 560 selectively allows fluid communication from the inner cavity 540 to a region outside the inner cavity 540, but selectively blocks fluid communication from the region to the inner cavity 540. Thus, fluid is removed from the inner cavity 540 by the pump unit 550, and no additional fluid may enter the inner cavity 540. Thereby, a pressure difference may be established between the inner cavity 540 and the region outside the inner cavity 540—for example, a vacuum may be established within the inner cavity 540.
[0105] The pressure difference between the inner cavity 540 and the region outside the inner cavity 540 yields a net force acting to secure the protector 500 to the elongate member. Thereby, the coupling efficiency between the protector 500 and elongate member may be increased, and a probability of the protector 500 detaching from the elongate member may be reduced. Additionally, the removal of fluid enables an environment within the elongate member to be controlled.
[0106] In a variant of the embodiment, no pump unit 550 may be present. Inserting the body portion of the protector 500 into the end of an elongate member which has already been sealed at its other end, drives gas through the check valve 560. Withdrawing the body portion of the protector 500 from the end of the elongate member would reduce the pressure inside the elongate member, and the withdrawal of the protector 500 is thus opposed by external air pressure, securing the protector 500 to the elongate member.
[0107] The flexible wall 570 may be made from a flexible (i.e. resilient) material, such that when the pressure difference is established between the inner cavity 540 and the region outside the inner cavity 540 the flexible wall 570 deforms rather than breaking. Optionally, the flexible wall 570 may be formed from the same material as the flexible portion. Providing the check valve 560 on the flexible wall 570 makes the check valve 560 easy to access. Alternatively, the check valve 560 may be mounted on a ring or other structure located in the flexible wall 570.
[0108] When it is desired to remove the protector 500, the pump unit 550 may be deactivated and the check valve 560 may be returned to the second configuration. Fluid may then enter the inner cavity 540 through the check valve 560, allowing a pressure difference between the inner cavity 540 and the region outside the inner cavity 540 to be equalized. Thereby, the force securing the protector 500 to the elongate member may be reduced, facilitating removal of the protector 500. In an embodiment, the check valve 560 may be switched between the first and the second configurations by means of a valve actuator, such as a handle. When the handle is moved in a first direction (e.g. pushed by a user), the check valve 560 may be switched to the first configuration, and the pump unit 550 may be actuated, causing a net removal of fluid from the inner cavity 540 and thereby establishing a pressure difference between the inner cavity 540 and the region outside the inner cavity 540, securing the protector 500 to the elongate member. When the handle is subsequently moved in a second direction (e.g. pulled by a user), the check valve 560 may be switched to the second configuration and the pump unit 550 may be deactivated, causing the pressure difference to equalize and facilitating the removal of the protector 500 from the elongate member. One or more additional handles may be provided on the cover portion of the protector 500.
[0109] In an embodiment, the protector 500 may be a protector according to the first embodiment of the invention. That is, the features explained above with reference to