METHOD AND SPRAYING APPARATUS FOR THE THERMAL SURFACE TREATMENT OF A METAL PRODUCT
20230330743 · 2023-10-19
Assignee
Inventors
- Dirk Letzel (Ratingen, DE)
- Uwe PLOCIENNIK (Ratingen, DE)
- Volker Mers (Wuppertal, DE)
- Axel Stavenow (Düsseldorf, DE)
- Ina Hüllen (Düsseldorf, DE)
- Harminder Singh (Düsseldorf, DE)
- Ingo OlgeMöller (Düsseldorf, DE)
Cpc classification
International classification
Abstract
The invention relates to a method and to a spraying apparatus (10) for the thermal surface treatment of a metal product (1). The metal product (1) is conveyed in a transport direction (T) through a treatment section (12) of a spraying apparatus (10) equipped with cooling nozzles (16) while cooling fluid is discharged through the cooling nozzles (16) of the spraying apparatus (10) onto the surfaces of the metal product (1), wherein the metal product (1) has—viewed in the transport direction (T) of the metal product (1)—a front section (4) and a trailing rear section (5). The cooling of the surfaces of the metal product (1) within the spraying apparatus (10) occurs in such a manner that the rear section (5) of the metal product (1) is cooled more significantly than its front section (4). It is thereby achieved that an essentially uniform ferrite content forms in the material of the metal product (1) at a predetermined depth of the same over a longitudinal area extending between the front section (4) and the rear section (5).
Claims
1-20. (canceled)
21. A spraying apparatus for thermal surface treatment of a metal product that is a cast strand or a slab formed therefrom, the spraying apparatus comprising a treatment section having an inlet area and an outlet area, wherein the metal product can be conveyed along the treatment section from the inlet area towards the outlet area in a transport direction (T), and a plurality of cooling nozzles from which a cooling fluid can respectively be discharged onto surfaces of the metal product; wherein: the cooling nozzles are arranged at least in a first group and in a second group the second group of cooling nozzles is arranged downstream—viewed in the transport direction (T) of the metal product—of the first group of cooling nozzles; the cooling nozzles of the first group and the cooling nozzles of the second group are respectively connected to separate frequency-controlled pumps; and a predetermined quantity and/or a predetermined pressure can be set; and/or regulated, with respect to the cooling fluid for the cooling nozzles of the first group and for the cooling nozzles of the second group, respectively, by means of the respective frequency-controlled pumps.
22. A spraying apparatus for thermal surface treatment of a metal product that is a cast strand or a slab formed therefrom, the spraying apparatus comprising: a treatment section having an inlet area and an outlet area, wherein the metal product can be conveyed along the treatment section from the inlet area towards the outlet area in a transport direction (T); and a plurality of cooling nozzles from which a cooling fluid can respectively be discharged onto surfaces of the metal product, wherein; the cooling nozzles are arranged at least in a first group and in a second group; the second group of cooling nozzles is arranged downstream—viewed in the transport direction (T) of the metal product—of the first group of cooling nozzles; the cooling nozzles of the first group and the cooling nozzles of the second group are connected to at least one frequency-controlled pump; and at least one control valve is provided in a line between the frequency-controlled pump and the cooling nozzles of the first and second groups, by means of which control valve a quantity of cooling fluid and/or a pressure thereof can be set and/or regulated for the cooling nozzles of the first and second groups, respectively.
23. The spraying apparatus of claim 22, further comprising a control device that is in signal communication with the frequency-controlled pump or pumps and/or the control valve in such a manner that the operation of the pump or pumps and/or of the control valve can be controlled, and/or regulated, as a function of at least one process parameter of the metal product.
24. The spraying apparatus of claim 22, wherein: the metal product can be conveyed along the treatment section on a roller conveyor from the inlet region towards the outlet region in the transport direction (T); and at least one roller element of the roller conveyor is equipped with a motorized drive (M), wherein the roller element equipped with the motorized drive (M) is arranged adjacent to the treatment section.
25. The spraying apparatus of claim 22, wherein the first group of cooling nozzles and the second group of cooling nozzles are respectively accommodated in separate quick-change frames.
26. The spraying apparatus of claim 22, wherein a distance between the first group of cooling nozzles and the second group of cooling nozzles in the transport direction (T) of the metal product can be modified so as to set said groups relative to one another.
27. A spraying apparatus for thermal surface treatment of a metal product that is an individual slab, the spraying apparatus comprising: a treatment section having an inlet area and an outlet area, wherein the metal product can be conveyed along the treatment section on a roller conveyor from the inlet area towards the outlet area in a transport direction (T); and a plurality of cooling nozzles from which a cooling fluid can respectively be discharged onto surfaces of the metal product; wherein at least one roller element of the roller conveyor is equipped with a motorized drive (M) that is arranged adjacent to the treatment section.
28. The spraying apparatus of claim 27, further comprising a control device that is in signal communication with the motorized drive (M) of the roller element in such a manner that a rotational speed or a circumferential speed of the roller element can be controlled and/or regulated, as a function of at least one process parameter of the metal product.
29. The spraying apparatus of claim 28, wherein the at least one process parameter of the metal product is selected from the group consisting of temperature, ferrite content in the material of the metal product, and geometry of the metal product, with respect to its cross-section perpendicular to the transport direction (T).
30. The spraying apparatus according to claim 27, further comprising a housing (G) in which a treatment section is provided, wherein: the housing is equipped with a water vapour suctioning device wherein; the housing (G) is in the form of a chamber (K) and is designed so as to be essentially closed; an inlet area and an outlet area of the housing chamber (K) are respectively equipped with a gate function configured to ensure that the metal product can enter the housing chamber (K) and that the metal product can exit the housing chamber (K), respectively.
31. The spraying apparatus of claim 27, wherein the cooling nozzles are arranged in at least one quick-change frame.
32. The spraying apparatus of claim 22, further comprising a height-adjustment device (H) by means of which at least some of the cooling nozzles arranged at a top side of the metal product are height-adjustable, so that it is possible to set a distance of these cooling nozzles relative to the roller conveyor.
33. The spraying apparatus of claim 21, further comprising a control device that is in signal communication with the frequency-controlled pump or pumps and/or the control valve in such a manner that the operation of the pump or pumps and/or of the control valve can be controlled, and/or regulated, as a function of at least one process parameter of the metal product.
34. The spraying apparatus of claim 21, wherein: the metal product can be conveyed along the treatment section on a roller conveyor from the inlet region towards the outlet region in the transport direction (T); and at least one roller element of the roller conveyor is equipped with a motorized drive (M), wherein the roller element equipped with the motorized drive (M) is arranged adjacent to the treatment section.
35. The spraying apparatus of claim 21, wherein the first group of cooling nozzles and the second group of cooling nozzles are respectively accommodated in separate quick-change frames.
36. The spraying apparatus of claim 21, wherein a distance between the first group of cooling nozzles and the second group of cooling nozzles in the transport direction (T) of the metal product can be modified so as to set said groups relative to one another.
37. The spraying apparatus of claim 23, wherein the at least one process parameter of the metal product is selected from the group consisting of temperature, ferrite content in the material of the metal product, and geometry of the metal product with respect to its cross-section perpendicular to the transport direction (T).
38. The spraying apparatus according to claim 21, further comprising a housing (G) in which a treatment section is provided, wherein: the housing is equipped with a water vapour suctioning device; the housing (G) is in the form of a chamber (K) and is designed so as to be essentially closed; an inlet area and an outlet area of the housing chamber (K) are respectively equipped with a gate function configured to ensure that the metal product can enter the housing chamber (K) and that the metal product can exit the housing chamber (K), respectively.
39. The spraying apparatus according to claim 22, further comprising a housing (G) in which a treatment section is provided, wherein: the housing is equipped with a water vapour suctioning device; the housing (G) is in the form of a chamber (K) and is designed so as to be essentially closed; an inlet area and an outlet area of the housing chamber (K) are respectively equipped with a gate function configured to ensure that the metal product can enter the housing chamber (K) and that the metal product can exit the housing chamber (K), respectively.
40. The spraying apparatus of claim 27, further comprising a height-adjustment device (H) by means of which at least some of the cooling nozzles arranged at a top side of the metal product are height-adjustable, so that it is possible to set a distance of these cooling nozzles relative to the roller conveyor.
Description
[0029] Example embodiments of the invention are described in detail in the following with reference to schematically simplified drawings. The drawings show:
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038] Preferred embodiments of a spraying apparatus 10 and of a corresponding method for the thermal surface treatment of a metal product according to the present invention in order to achieve a targeted microstructural transformation or a desired microstructure, namely an essentially uniform ferrite content, for the metal product are illustrated and explained in the following with reference to
[0039]
[0040] The continuous casting unit 100 according to
[0041] The continuous casting unit 100 comprises a roller conveyor 8 with a plurality of roller elements 9 on which the cast strand 2 is conveyed further in the transport direction T after being transferred to the horizontal.
[0042] The continuous casting unit 100 according to
[0043] The spraying apparatus 10 according to the invention is arranged in a part of the continuous casting unit 100 in which the cast strand 2 has already been transferred to the horizontal. The function of the spraying apparatus 10 is the thermal surface treatment of the cast strand 2, to which end it is equipped with a plurality of cooling nozzles 16 provided in a treatment section 12 of the spraying apparatus 10.
[0044] The spraying apparatus 10 comprises a housing G. In a front area of the housing G—viewed in the transport direction T of the cast strand 2—an inlet area 14 for the cast strand 2 is formed, while in a rear area of the housing G—viewed in the transport direction T of the cast strand 2—an outlet area 15 is formed.
[0045] Provided inside the housing G next to the inlet area 14 and the outlet area 15 are respective temperature measurement devices 13 with which the temperature of the cast strand 2 can be determined both when entering the housing G and when exiting the housing G. These temperature measurement devices 13 can respectively be arranged above and below the cast strand 2, i.e. above and below the roller conveyor 8 on which the cast strand 2 is conveyed within the treatment section 12 of the spraying apparatus 10 in the transport direction T.
[0046] Regardless of whether the cast strand 2 enters the treatment section 12 of the spraying apparatus 10 as a continuous product, i.e. before being sectioned into a slab, or already in the form of an individual slab, it is noted that the metal product 1 located within the treatment section 12 of the spraying apparatus 10 invariably has—a front section 4—viewed in the transport direction T of the cast strand 2—with which the metal product 1 enters the treatment section 12 first. Analogously, the metal product has a rear section 5—viewed in the transport direction T of the cast strand 2—which trails the front section 4, i.e. is located upstream of the front section 4—again viewed in the transport direction T of the cast strand 2.
[0047] The individual cooling nozzles 16 are combined into at least two groups within the treatment section 12 of the spraying apparatus 10, namely into a first group 16.1 and into a second group 16.2. The second group 16.2 of cooling nozzles 16 is arranged here downstream—viewed in the transport direction T of the cast strand 2—of the first group 16.1 of cooling nozzles 16.
[0048] Both the first group 16.1 and the second group 16.2 respectively comprise cooling nozzles 16 arranged both at the top side 6 of the cast strand 2 as well as at the bottom side 7 of the latter. The top side 6 and the bottom side 7 of the cast strand are designated as such, for example, in
[0049] The continuous casting unit 100 comprises a separating apparatus in the form of shears S arranged—viewed in the transport direction T of the cast strand 2—upstream of the spraying apparatus 10. Similarly, a cleaning apparatus 22, for example in the form of a descaler, is also arranged upstream of the spraying apparatus 10.
[0050] Different embodiments of the spraying apparatus 10 according to the invention are illustrated and explained in the following with reference to
[0051] A first embodiment of the spraying apparatus 10 according to the invention is illustrated in
[0052] The two frequency-controlled pumps 18 are in signal communication with a control device 20. Both of these pumps 18 are connected by lines not described in further detail to a tank or the like that contains cooling fluid. Operation of these pumps 20 can thus be suitably controlled or regulated by the control device 20 in order to supply cooling fluid to the cooling nozzles 16 of both the first group 16.1 and the second group 16.2.
[0053] Provided in the lines 17 between the frequency-controlled pumps 18 and the first group 16.1 and the second group 16.2, respectively, of cooling nozzles 16 are respective control valves 19, which are also in signal communication with the control device 20 and which can be actuated by these means. Whether or not cooling fluid is discharged onto the surfaces of the cast strand 2 can be controlled through a suitable operating position of these control valves 19.
[0054]
[0055] In the second embodiment according to
[0056] In both embodiments of the spraying apparatus 10 according to
[0057] The invention works as follows:
[0058] During the operation of the continuous casting unit 100, a metal product 1 is first produced in the form of a cast strand 2 which, upon exiting the mould, is initially conveyed through the supporting strand guide and, after being transferred to the horizontal, is conveyed further in the transport direction T on the roller conveyor 8. It can be provided at this stage that the surfaces of the cast strand 2 are cleaned by means of the cleaning apparatus 22, for example by discharging water under high pressure.
[0059] In the course of its conveyance on the roller conveyor 8, the metal product 1 also passes through the treatment section 12 of the spraying apparatus 10. A thermal surface treatment for the metal product 1 occurs via the targeted discharge of cooling fluid 16 through the cooling nozzles of the first group 16.1 and the second group 16.2 onto the surfaces of the metal product 1.
[0060] The metal product 1 in question can be a cast strand 2 which has not yet been sectioned and which accordingly constitutes an endless profile. This is depicted in the illustration of
[0061] The thermal surface treatment of the cast strand 2 within the treatment section 12 of the spraying apparatus 10 can occur in such a manner that cooling fluid is discharged from the cooling nozzles 16 of the first group 16.1 onto the surfaces of the cast strand 2 in a greater quantity and/or with a greater pressure compared to the cooling nozzles 16 of the second group 16.2. As a result, the trailing rear section of the cast strand 2 is cooled more significantly within the treatment section 12 of the spraying apparatus 10 than its front section 4. This cooling strategy achieves the result that an essentially uniform ferrite content forms in the material of the cast strand 2 at a predetermined depth of the same over a longitudinal area extending between the front section 4 and the rear section 5.
[0062] In accordance with the present invention, a thermal surface treatment within the treatment section 12 of the spraying apparatus 10 is also possible for an individual slab 3 formed beforehand from the cast strand 2. In this case, the cast strand 2 is sectioned by means of the shears S before it reaches the spraying apparatus 10 on the roller conveyor 8 so that an accordingly individual slab 3 thus enters the treatment section 12 of the spraying apparatus 10 or its housing G.
[0063] A conveyance of the individual slab 3 within the treatment section 12 of the spraying apparatus 10 in the transport direction T can be achieved by means of the driven roller element 9(M). This is depicted, for example, in the illustration of
[0064] The cooling strategy already set out in the foregoing according to which a rear section 5 of the slab 3 is cooled more significantly than the front section 4 of the same can also be followed in cases where a metal product 1 in the form of an already sectioned slab 3 is subjected to a thermal surface treatment in the spraying apparatus 10. This can be achieved, as already discussed, by discharging cooling fluid from the cooling nozzles 16 of the first group 16.1 onto the surfaces of the slab 3 in a greater quantity and/or with a greater pressure compared to the cooling nozzles 16 of the second group 16.2. Additionally or alternatively, this cooling strategy can be achieved by conveying the individual slab 3 into the treatment section 12 of the spraying apparatus 10 or into its housing G in such a manner that the front section 4 of the slab 3 passes the cooling nozzles 16 faster than the trailing rear section 5 of the slab 5. This can be achieved by means of a suitable control of the driven roller element 9(M) by the control device 20.
[0065]
[0066]
[0067] It is clear from the perspective illustration of
[0068] The quick-change frame 24 is equipped with a height-adjustment device H. This height-adjustment device H affects the spray pipes arranged above the roller conveyor 8. It is accordingly possible by means of an actuation of this height-adjustment device H to modify the distance of the cooling nozzles 16 arranged above the metal product 1 in relation to the top side 6 of the metal product 1.
[0069] It is in particular noted here with regard to a quick-change frame 24 according to
[0070]
[0071] It is understood that a quick-change frame 24 according to
[0072] In the embodiment of
[0073] It can be provided that the third group 16.3 of cooling nozzles 16 is allocated to the front section 4 of the metal product 1. The cooling nozzles 16 of the second group 16.2 are then accordingly located approximately in an area between the front section 4 and the rear section 5 of the metal product 1.
[0074] The quick-change frames 24 are positioned along the roller conveyor 8 so as to be integrated in the housing G of the spraying apparatus 10, whereby a closed housing chamber K is formed at least in the area of the treatment section 12 of the spraying apparatus 10. A top cover is provided in the upper area of this housing chamber K, which is designated by “D” in the illustration of
[0075] With regard to the closed housing chamber K set out in the foregoing, it is understood that the inlet area 14 and the outlet area 15 of the housing chamber K are respectively equipped with a gate function in order to ensure that the metal product 1 can enter the housing chamber K and that the metal product 1 can exit the housing chamber K, respectively.
[0076] With regard to the individual groups of cooling nozzles 16, it is in particular noted here that a distance between these groups—viewed in the transport direction T—can be modified so as to set the groups relative to one another. This applies analogously both to the embodiment of
[0077] In all embodiments of the spraying apparatus 10 according to the invention set out in the foregoing, the housing G can be equipped with a water vapour suctioning apparatus (not shown). This water vapour suctioning device allows water vapour that can form inside the closed housing chamber K when a metal product 1 is subjected to a thermal surface treatment inside the treatment section 12 of the spraying apparatus 10 to be suitably suctioned.
[0078] Further features for carrying out a thermal surface treatment method according to the invention are indicated in the flowchart of
[0079] Furthermore, the flowchart of
LIST OF REFERENCE SIGNS
[0080] 1 Metal product [0081] 2 Cast strand [0082] 3 Slab [0083] 4 Front section (of the metal product 1) [0084] 5 Trailing rear section (of metal product 1) [0085] 6 Top side (of the metal product 1) [0086] 7 Bottom side (of the metal product 1) [0087] 8 Roller conveyor [0088] 9 Roller element [0089] 10 Spraying apparatus [0090] 12 Treatment section [0091] 13 Temperature measurement device [0092] 14 Inlet area [0093] 15 Outlet area [0094] 16 Cooling nozzles [0095] 16.1 First group of cooling nozzles 16 [0096] 16.2 Second group of cooling nozzles 16 [0097] 16.3 Third group of cooling nozzles 16 [0098] 17 Line [0099] 18 Frequency-controlled pump [0100] 19 Control valve [0101] 20 Control device [0102] 22 Cleaning apparatus (e.g. descaler) [0103] 24 Quick-change frame [0104] 100 Continuous casting unit [0105] D Top cover [0106] G Housing [0107] H Height-adjustment device [0108] K Housing chamber [0109] M Motorized drive (for one roller element) [0110] R Spray pipes [0111] S Shears [0112] T Transport direction [0113] v Transport speed (of the slab 3)