MICROPLASTIC EFFLUENT SEPARATOR WITH WASH APPARATUS
20230330568 · 2023-10-19
Inventors
- Adam ROOT (Bristol, GB)
- Reuben KETTLE AIERS (Bristol, GB)
- Thomas RUDDELL (Bristol, GB)
- Reuben D'ORTO-GIBSON (Bristol, GB)
Cpc classification
B01D29/68
PERFORMING OPERATIONS; TRANSPORTING
B01D29/15
PERFORMING OPERATIONS; TRANSPORTING
B01D29/94
PERFORMING OPERATIONS; TRANSPORTING
B01D29/908
PERFORMING OPERATIONS; TRANSPORTING
B01D29/58
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D29/64
PERFORMING OPERATIONS; TRANSPORTING
B01D29/68
PERFORMING OPERATIONS; TRANSPORTING
B01D29/58
PERFORMING OPERATIONS; TRANSPORTING
B01D29/15
PERFORMING OPERATIONS; TRANSPORTING
B01D29/94
PERFORMING OPERATIONS; TRANSPORTING
B01D35/157
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to preventing microplastics from the entering the environment. In particular the invention is directed to regenerating the efficiency of filters for removing microfibers from washing machine waste water, as well as waste from other appliances and other sources of effluent with entrained microplastics. A separator is therefore provided for separating microplastics from waste water comprising a chamber with an inlet and an outlet, at least one sieve structure forming a permeable barrier between the inlet and the outlet and a wash apparatus for washing the sieve structure.
Claims
1. A separator for separating microplastics from an effluent comprising: a chamber with an inlet and an outlet, a sieve structure forming a permeable barrier between the inlet and the outlet and a wash apparatus for washing the sieve structure, wherein the sieve structure includes a first mesh within the chamber, such that there is a cavity between the inner wall of the chamber and the sieve structure and wherein the wash apparatus includes a channel connected to a first set of fixed guides located around an end of the first mesh for directing wash fluid over the first mesh.
2. The separator of claim 1, wherein the sieve structure includes a second mesh within the chamber.
3. The separator of claim 2, wherein the channel is connected to a second set of fixed guides located around an end of the second mesh for directing wash fluid over the second mesh.
4. The separator of any preceding claim, wherein the guides are slots for directing wash fluid over the first sieve structure.
5. The separator of any preceding claim, wherein the guides are nozzles for directing wash fluid over the first sieve structure.
6. The separator of any preceding claim, wherein the chamber is cylindrical.
7. The separator of any preceding claim, wherein the first mesh is cylindrical.
8. The separator of claims 2 to 7, wherein the second mesh is cylindrical.
9. The separator of claims 2 to 8, wherein the first and second meshes are concentric.
10. The separator of claims 2 to 9, wherein the guides are arranged in a ring around the meshes.
11. The separator of claims 4 to 10, wherein the slots are curved to form a ring.
12. The separator of claims 5 to 11, wherein the nozzles are spaced apart to form a ring.
13. The separator of any preceding claim, wherein the guides are provided in a cap located at one end of the sieve structure.
14. The separator of claim 13, wherein the cap is located at an upper end of the sieve structure.
15. The separator of any preceding claim, wherein the channel includes a chamber arranged to feed the wash fluid to the guides.
16. The separator of claims 3 to 15, wherein the channel includes a stream splitter for splitting the flow of wash fluid between the first and second guides.
17. The separator of claims 3 to 16, wherein the channel includes a valve for controlling the flow of wash fluid between the first guides and the second guides.
18. The separator of claims 3 to 17, wherein the channel includes a one-way valve structure arranged to allow the flow of wash fluid onto the meshes but prevent flow of fluid back into the wash fluid channel.
19. The separator of claims 2 to 18, wherein the second mesh has a smaller pore size than the first mesh.
20. The separator of claims 1 to 19 wherein the mesh size of the first mesh is in the range 20 um to 1 cm.
21. The separator of claims 1 to 20, wherein the mesh size of the first mesh is in the range 200-500 um.
22. The separator of claims 2 to 21, wherein the mesh size of the second mesh is in the range 20-200 um.
23. The separator of claims 2 to 22, wherein the mesh size of the second mesh is in the range 40-90 um.
24. The separator of any preceding claim, wherein the outlet is at the lower end of the chamber.
25. The separator of claims 1 to 24, wherein the outlet is at the upper end of the chamber.
26. The separator of any preceding claim, wherein the separator includes a wash fluid valve for controlling the flow of wash fluid into the inlet.
27. The separator of any preceding claim, comprising a sensor for detecting fluid pressure at the inlet.
28. The separator of claim 27, wherein the sensor is arranged to detect when the flow of effluent has ceased or reduced below a threshold and send a signal capable of opening the wash fluid valve.
29. The separator of claim 28, wherein the sensor is arranged to communicate with a warning system, such that, in use, if the fluid pressure measured by the sensor rises above a first threshold, issuing a warning that the separator needs cleaning.
30. The separator of any preceding claim, further including a bypass duct between the inlet and the outlet, wherein the bypass duct is engaged by operation of a bypass valve.
31. The separator of claim 30, wherein the sensor is arranged to send a signal capable of operating the bypass valve if, in use, the fluid pressure measured by the sensor rises above a second threshold, indicating that there is a blockage in the chamber of the separator.
32. The separator of claim 31, wherein the bypass valve is passive and is arranged to open when the pressure reaches a threshold value.
33. The separator of any preceding claim, wherein the chamber further includes a baffle that is coaxial with the shroud and projects upwards from the lower end of the chamber, wherein the shroud has a circular lower rim and the baffle has a circular upper rim, wherein the radius of the lower rim of the shroud is greater than the radius of the upper rim of the baffle.
34. The separator of any preceding claim, wherein the chamber has an upper turbulent region and a lower static region separated by at least one baffle.
35. The separator of claim 34, including a pair of opposing offset ring baffles to separate the turbulent region from the static region.
36. The separator of claim 34 or 35, wherein fins are provided in the static region for slowing the radial flow of effluent.
37. The separator of claims 2 to 36, wherein a first sump is provided below the first mesh in the static region and a second sump is provided below the second mesh in the static region.
38. The separator of any preceding claim, wherein a water purification element is included to further filter the effluent.
39. The separator of claim 38, wherein the water purification element includes activated charcoal within the second mesh.
40. The separator of claim 39, wherein the second mesh includes a coaxial wall within the second mesh and the cavity between these two structures is filled with activated charcoal.
41. The separator of claims 38 to 40, wherein a secondary pump is included to urge the effluent through the water purification element.
42. A processing appliance including a separator of the type claimed in any one of claims 1 to 41.
43. The appliance of claim 42, wherein the processing appliance is a washing machine.
44. The processing appliance of claim 42, wherein the appliance comprises industrial textile manufacturing equipment.
45. A separator of the type claimed in claims 1 to 41 for use in a drainage system.
46. A drain including a separator of the type claimed in claims 1 to 41.
47. A method of operating a separator of the type claimed in claims 1 to 41, comprising the steps of: receiving a flow of effluent; passing the effluent through at least one sieve stage; washing the sieve with fluid.
48. The method of claim 47, further comprising the steps of; passing the effluent through a first sieve stage, passing the effluent through a second sieve stage, where the second sieve pore size is less than the pore size of the first sieve stage; collecting the debris separated from the effluent by the cyclonic separation and first and second sieve stages.
49. The method of claim 48, further comprising the steps of; sequentially washing the first and second sieve stages with a fluid.
50. The method of claims 47 to 49, wherein the wastewater is wastewater from industrial textile manufacturing equipment.
51. The method of claims 47 to 49, wherein the wastewater is wastewater from a roadside drain.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0052] Embodiments of the present invention are described below, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0075] While the description that follows focuses on washing machines for clothes, it is to be understood that the teachings herein are not limited to use in washing machines as they are equally suited to other processing appliances, such as but not limited to driers, such as tumble driers, dyeing machines, cutting machines, recycling machines, dry cleaning machines and so on. The teachings herein could also be used in other industries in which microparticles may be generated as a result of processing of items, for example equipment for use in the industrial manufacture of textiles. References to washing machines herein are therefore to be understood as comprising any similar appliance of the types contemplated herein.
[0076] It will further be appreciated that the teachings herein are suited to any application which requires the removal of microplastics, including microfibers, or other micropollutants from any effluent, including wastewater, within which such materials may be entrained. For example, for capturing the solid components entrained in the runoff from roadside gullies, as discussed in more detail below.
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[0078] The separator device 200 is located within a washing machine. It is connected to the supply of clean mains pressure water of approximately 2 bar or greater (although this can vary depending on geographical location) which enters the washing machine at the inlet 102, as shown in
[0079] In use, when the wash cycle finishes, the CPU opens the drain valve 107 and starts the drain pump 108. This fills the chamber 201 of the separator 200 with dirty effluent, which is sieved through the mesh 203 and drains out of outlet 202b and out of the machine into the sewerage system. Gradually the dirt builds up on the outside of the mesh. When the drum is fully drained, the sensor 407 detects the drop in pressure of effluent and sends a signal to the CPU 104 to activate the wash valve 405. Mains water then passes through conduit 406 and into the top of the separator 200 so as to impinge on the deflector 405 and the fluid guides 207a, b thereby to rinse off the debris that has accumulated on the outer surface of the mesh. The CPU 104 then instructs the wash valve 405 to close again after approximately 2 seconds and the rinsing water drains through the mesh and rinsed debris settles to the bottom of the chamber 201. The filter washing stage can last for less than or more than 2 seconds; for example it may last for a minute if the filter is heavily clogged.
[0080] This process is repeated for subsequent wash cycles. However, the settled debris will be re-entrained into the effluent on the next cycle and there will subsequently be a greater density of particles adhering to the mesh. This will have the effect of gradually reducing the efficacy of the filter unit, as illustrated by Curve 3 in
[0081] In another embodiment of the invention, a sump system is provided to collect the debris rinsed from the mesh, as shown in
[0082] In a typical wash, the highest concentration of microfibers is in the range 5 mm to 150 um but shorter microfibers exist that are still harmful in the environment. If it were required to remove 99% of microfibers of all sizes down to 50 um in length, a mesh with apertures of 50 um would theoretically be able to achieve this. In practice however, such a mesh placed directly in the stream of effluent will clog almost immediately and the filter will become inoperable. This will create a rise in pressure in the outlet and potentially damage the pump and/or cause the washing machine to overflow and flood the home.
[0083] In an embodiment of the invention the problem is solved by providing a three-stage filter assembly for removing progressively finer sized debris, as shown in
[0084] The separator unit 600 comprises three major parts; a cap 601, a body section 602 and a lower sump section 603. The cap 601 includes an inlet 604 that feeds into a circular channel that imparts a rotational flow to the incoming effluent. The body 602 includes a toroidal chamber 605 defined by the outer walls of the body 602 and a shroud 606 that acts as a vortex finder. The shroud is fixed to the cap 601. A tubular first mesh support structure 607 of lesser radius than the shroud 606 supports a first cylindrical mesh 608 of pore size 400 um, but could be in the range 200 to 500 um, or even 20 um to 1 cm which meets a gasket at the top where it joins the cap 601. The first mesh support structure 607 also supports a skirt 609 which guides the flow of effluent up behind the shroud 606 and also helps to prevent fallen debris returning into the chamber 605.
[0085] The shortest distance between the rim of the shroud 606 and the skirt 609 is tuned to suit the required pressure consumption. This tuning is a balance between a relatively narrow gap to create a high fluid velocity so that debris separates from the flow, and a wide gap that does not put too much demand on the pump. A suitable separation distance for a flow rate of 10 litres per minute is 1 cm, but it could be more or less than this depending on the proportions of other elements of the device and the pump specification.
[0086] In the region of the skirt 609, the wall of the body 602 supports a deflector ring 610 that forms a lip to guide debris further down into the separator. The skirt and deflector ring form a pair of opposing offset ring baffles to prevent re-entrainment of debris. The first mesh support structure 607 itself has a broad flange 611 that reaches to the wall of the body 602 to which it is attached. The wall, flange and support structure together form a first sump 612 for collecting debris. The skirt 609 and deflector ring 610, i.e. the opposing offset ring baffles, together form an “eel trap” which prevents debris from coming back out of the sump. The first sump includes vertical radial vanes to arrest the circular fluid flow and reduce the amount of sediment being re-entrained in the effluent.
[0087] The lower sump comprises an end cup 603 fixed to the bottom of the body 602. Centrally located within the cup is a second mesh support structure 613 that supports a second cylindrical mesh 614 of pore size 80 um, but could be in the range 40 to 90 um, or even 20 um to 200 um that rises to join the cap 601 at a gasket. At the base of the second mesh 614 is a second skirt 615 that can deflect debris into the lower sump 603. At the lower end of the second mesh support structure 613 is an outlet 616.
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[0089] In this embodiment, the cap 601 includes a mesh washing arrangement. This is shown in more detail in
[0090] In use, when a wash cycle is complete and the drain pump drains the drum of the washing machine, effluent enters the inlet 604 and then is fed tangentially into the chamber 605, as shown in
[0091] When the CPU finishes the wash cycle and the drum is drained, the CPU activates the wash fluid inlet valve 405 and the mesh is rinsed with clean mains water. Debris is washed from the outside of the mesh and sinks to the bottom of the chamber, past the ring baffles 209, 210 into the sump. The large arrow in
[0092] The process is repeated for subsequent wash cycles.
[0093] Eventually the sumps will become full and will need to be emptied. This is performed by removing the end cup 603 as shown in
[0094] In another embodiment, the mesh washing arrangement includes the structure shown in
[0095] In a further embodiment, a mesh washing arrangement as shown in
[0096] In a further embodiment, as shown in
[0097] In an alternative embodiment as shown in
[0098] In use, when the effluent in a washing machine drum is drained into the separator unit, the cavity between the outer wall of the separator unit and the first mesh will completely fill with effluent if the drain rate of the washing machine is greater than the flow rate of fluid through the first mesh. Similarly the cavity between the first mesh and the second mesh will completely fill with fluid if the flow rate through the first mesh is greater than the flow rate through the second mesh. In the embodiments described above, it is possible for the effluent to back up through the wash water guides if the cavities completely fill with fluid that can lead to cross contamination between the cavities.
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[0100] In a further alternative embodiment the wash water feed to each set of guides is separately controllable. This is shown in
[0101] The embodiments shown in
[0102] The separator may further include a bypass duct, which is a valve-operated system for diverting the flow of effluent around the chamber. If the fluid pressure at the inlet is detected by the sensor to rise above a safe working threshold, this indicates a problem with the separator such as a blockage that could result in a leak. The CPU can then operate the bypass valve to divert the flow of effluent around the separator. Alternatively, the bypass duct could include a passive valve arranged to open when the pressure reaches a threshold value.
[0103] The embodiment described above is suitable for installation in a domestic washing machine. However, the separator can be mounted externally to a washing machine so that it can be retrofitted. In this embodiment, the waste outlet of the washing machine is attached to the inlet of the separator 600 and its outlet attached to the waste pipe.
[0104] It will be appreciated that the separator disclosed herein can be used for a variety of other appliances and not just for washing machines. It can be used with or for other processing appliances, such as but not limited to driers, such as tumble driers, dyeing machines, cutting machines, recycling machines, dry cleaning machines and so on. The teachings herein could also be used in other industries in which microparticles may be generated as a result of processing of items.
[0105] Alternative embodiments include providing a pressurised reservoir for collecting filtered water from the outlet 202 that can be fed into the wash fluid inlet 204 to rinse the mesh.
[0106] The flow of effluent may be in the opposite direction, in which case the arrangement of the separator would be opposite too, whereby the coarse mesh would be inside the fine mesh and the wash apparatus would be arranged to wash the inside of the meshes.
[0107] It is possible that the wash fluid could be air. Nozzles could be provided in the wall of the chamber so that the entirety of the mesh is washed. The sieve structure could be a perforated barrier of any type, or a membrane, as well as mesh.
[0108] Wastewater expelled from textile factories is contaminated with microfibres and it is not guaranteed it will be filtered at municipal facilities. When these facilities exist, they may remove up to 98% of microplastics, however what escapes still equates to millions of microfibres every day. Microfibres removed from water may then be passed to the environment as “sewage sludge”, spread on agricultural land as fertiliser. Ultimately microfibres are passed as pollutants into the natural environment—they need to be stopped at source.
[0109] Wet-processing factories currently operate in a linear system, whereby microfibre resources are expelled as pollutants from the technical process into the biological environment. Use of the separator system described herein closes the loop into a continued cycle to retain the value of the microfibres within the technical process and stop damage to the biological environment.
[0110] An embodiment of the separator system can be retrofitted onto the existing wastewater outlet of wet-processing textile factories to enable microfibre capture at source before pollution of the natural environment can occur.
[0111] The separator system can be used to filter microplastics and other micropollutants from environmental drainage systems, such as roadside gullies. A lot of microplastics in the environment break down from larger items of plastic such as car tyres, road surfaces and road markings. After synthetic textiles, tyres are the largest source of microplastics and contain harmful materials such as mineral oils.
[0112] Catalytic converters are fitted on most cars and contain highly valuable materials such as platinum, palladium, copper and zinc. During use, small amounts of these metals are lost from cars and fragments are deposited on the road surface. While metal concentrations vary geographically, collection and recycling of these materials not only reduces environmental pollution but can also be a revenue stream in a circular economy.
[0113] Typical sewage networks are built along one of two designs: [0114] i) Combined sewers. These collect surface water and sewage together, meaning all waste water passes through a Wastewater Treatment Plant (WWTP). During heavy rainfall, it is common for sewers to overflow, releasing untreated sewage and pollution into waterbodies. [0115] ii) Separate sewers. These discharge surface water directly into waterbodies.
[0116] In both systems, roadside runoff, i.e. surface water from the roads, is released into the environment.
[0117] Most roadside gullies have drains located at regular points and these drains have a sediment “pot”, which lets heavy materials like gravel and sand settle to prevent blockage. These hold some micropollutants, but the majority of microplastics and valuable metals are too small and are not retained.
[0118] An embodiment of the separation system of the present invention can be retrofitted as an insert into the sediment pot of a drain to filter micropollutants at source. It is designed to fit existing gullies and to be emptied using a mobile vacuum pump.
[0119] The disclosure in the abstract is incorporated herein by reference.