READJUSTMENT DEVICE AND READJUSTMENT METHOD FOR A PLATE-LIKE WORKPIECE IN A PROCESSING MACHINE
20230330736 · 2023-10-19
Inventors
- Dennis Tränklein (Kirchberg-Thening, AT)
- Tino Hager (Stuttgart, DE)
- Christoph Preisser (Niedernhall, DE)
Cpc classification
International classification
B21D43/11
PERFORMING OPERATIONS; TRANSPORTING
B25B5/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A readjustment device and a method for a machine tool process plate-shaped workpieces. The readjustment device contains an upper pressure-exerting device, which at least contains pressure plungers which are oriented at a spacing to one another, and a lower supporting device, which at least has counter-bearings which are arranged at a spacing to one another and which, in a working position, are oriented so as to fix the plate-like workpiece in a clamping manner with respect to the pressure plungers of the upper pressure-exerting device. The pressure plungers of the upper pressure-exerting device can be transferred from a rest position to the working position by a drive device. The pressure plungers of the upper pressure-exerting device are being coupled to one another and are controlled so as to be movable or pivotable together between the rest position and the working position.
Claims
1. A readjustment device for a machine tool for processing plate-shaped workpieces, the readjustment device comprising: an upper pressure-exerting device having pressure plungers being oriented at a spacing to one another; a lower supporting device having at least counter-bearings which are disposed at a spacing to one another and which, in a working position, are oriented so as to fix a plate-shaped workpiece in a clamping manner with respect to said pressure plungers of said upper pressure-exerting device; and at least one drive device, by means of said at least one drive device said pressure plungers of said upper pressure-exerting device are transferred from a rest position to the working position, wherein at least two of said pressure plungers of said upper pressure-exerting device are coupled to one another and are controlled so as to be movable or pivotable together between the rest position and the working position.
2. The readjustment device according to claim 1, further comprising a joint or coupling mechanism, wherein said at least two pressure plungers of said upper pressure-exerting device are moved synchronously by said joint or coupling mechanism.
3. The readjustment device according to claim 1, wherein said pressure plungers are oriented facing said plate-shaped workpiece in the working position, and said pressure plungers are moved upward, or pivoted laterally, with respect to the plate-shaped workpiece in the rest position.
4. The readjustment device according to claim 1, wherein said lower supporting device is configured to be decoupled from said upper pressure-exerting device.
5. The readjustment device according to claim 1, wherein said pressure plungers of said upper pressure-exerting device have a cylindrical housing in which a pressure pin is provided in a flexibly mounted manner, said pressure pin being guided so as to be able to dip into said cylindrical housing counter to a force when a clamping force is applied in the working position.
6. The readjustment device according to claim 5, wherein a preloaded force store element for applying the force is provided in said cylindrical housing.
7. The readjustment device according to claim 5, wherein said upper pressure-exerting device has a holding element on which two pivot axles, which are oriented in a parallel manner, for a pivotable configuration of said pressure plungers are provided at a spacing to one another.
8. The readjustment device according to in claim 7, wherein said pivot axles are disposed at a spacing to one another on said holding element of said upper pressure-exerting device, such that said pressure plungers lie in a line in the rest position.
9. The readjustment device according to claim 1, wherein, in the working position, said pressure plungers bear against a stop which delimits an end position of said pressure plungers.
10. The readjustment device according to claim 7, wherein said at least one drive device is rotatably mounted on said holding element.
11. The readjustment device according to claim 2, wherein said at least one drive device has a piston rod; and said upper pressure-exerting device can be actuated by said piston rod of said at least one drive device, said piston rod engaging with said joint or coupling mechanism.
12. The readjustment device according to claim 2, wherein said joint or coupling mechanism has a sliding member or a lever arm; and further comprising at least one toggle lever mechanism being disposed between said sliding member or said lever arm of said joint or coupling mechanism, said sliding member or said lever arm engaging with said pressure plungers and said at least one drive device.
13. The readjustment device according to claim 7, further comprising an upper stroke drive element; and wherein said holding element of said upper pressure-exerting device has an interface for mounting on said upper stroke drive element.
14. The readjustment device according to claim 13, wherein: at least one of said pressure plungers has a pin; and a readjustment position between said cylindrical housing and said pressure pin of said pressure plunger or between said upper stroke drive device and said interface of said upper pressure-exerting device can be set.
15. The readjustment device according to claim 1, wherein, in order to receive at least two of said counter-bearings, said lower supporting device has a load-bearing frame or a supporting frame which is fastenable to a lower stroke drive apparatus.
16. The readjustment device according to claim 1, wherein said counter-bearings are in form of rigid counter-bearings or in a form of lowerable or resiliently flexible counter-bearings.
17. The readjustment device according to claim 2, wherein said joint or coupling mechanism has said pressure plungers on an output side and said at least one drive device on an input side.
18. The readjustment device according to claim 3, wherein said pressure plungers are oriented facing, perpendicular to, said plate-shaped workpiece in the working position.
19. The readjustment device according to claim 6, wherein said preloaded force store element is a disk spring assembly.
20. The readjustment device according to in claim 7, wherein said pivot axles are disposed at a spacing to one another on said holding element of said upper pressure-exerting device, such that said pressure plungers lie in a line in the rest position, and are disposed lying one behind the other, in a horizontally oriented configuration of said pressure plungers being provided.
21. The readjustment device according to claim 13, wherein said interface is mounted so as to lie opposite to said pressure plungers.
22. A method for readjusting a plate-shaped workpiece for processing in a machine tool, the method comprises the steps of: positioning the plate-shaped workpiece in the machine tool on a workpiece rest, which extends along an X-Y axis, in the machine tool the plate-shaped workpiece is held and moved along the workpiece rest by means of a feed device which has a plurality of grippers, the workpiece rest being oriented with respect to a machine frame of the machine tool; controlling an upper tool with an upper stroke drive apparatus and a lower tool with a lower stroke drive apparatus so as to be able to move along the machine frame; processing the plate-shaped workpiece being positioned between the upper tool and the lower tool; and carrying out a readjustment process by means of a readjustment device according to claim 1 in order to readjust the plate-shaped workpiece between two processing cycles.
23. The method according to claim 22, wherein, at a beginning of the readjustment process, the plate-shaped workpiece is held in a fixed manner by the readjustment device and a gripping position of the grippers of the feed device with respect to the plate-shaped workpiece is released and the feed device is moved in relation to the plate-shaped workpiece by a readjustment travel and the plate-shaped workpiece is subsequently fixed in the gripping position, which has changed by the readjustment travel, by the grippers of the feed device.
24. The method according to claim 22, wherein, in a first working step of the readjustment process, the upper pressure-exerting device is moved to an upper end position with respect to the machine frame and at least two of the pressure plungers are subsequently transferred from the rest position to the working position.
25. The method according to claim 22, wherein, in a subsequent working step of the readjustment process, the upper pressure-exerting device is moved toward the plate-shaped workpiece and the plate-shaped workpiece is held in a clamped manner between the upper pressure-exerting device and the lower supporting device.
26. The method according to claim 22, wherein, after the plate-shaped workpiece has been fixed in a clamping manner by the readjustment device, the grippers of the feed device are opened and the plate-shaped workpiece is controlled to move away from the grippers of the feed device along a Y axis.
27. The method according to claim 26, wherein, in order to move the plate-shaped workpiece away from the grippers, a movement of the feed device and/or a movement of the workpiece rests is controlled.
28. The method according to claim 22, wherein, after the plate-shaped workpiece has been moved away from the gripper, the feed device is moved along a readjustment travel and the plate-shaped workpiece is subsequently controlled to move toward the grippers of the feed device.
29. The method according to claim 22, wherein, in a case of a first readjustment process, a movement travel when moving the plate-shaped workpiece away from the grippers is controlled to be greater than a movement travel for moving the plate-shaped workpiece toward the grippers.
30. The method according to claim 29, wherein, in a case of subsequent readjustment processes, an identical movement travel is controlled for moving the plate-shaped workpiece toward and away from the grippers.
31. The method according to claim 22, wherein, after a readjustment travel of the feed device has been passed through, the plate-shaped workpiece is held in a clamped manner by the grippers and at least the upper pressure-exerting device is moved along a Z axis and subsequently transferred to the rest position.
32. The method according to claim 22, wherein, during the readjustment process, process parameters of the feed device and/or of a stroke drive apparatus are reduced.
33. The method according to claim 22, which further comprises carrying out collision monitoring prior to and/or during the readjustment process.
34. The method according to claim 22, wherein, during the readjustment process, a clamping of the plate-shaped workpiece by the upper tool or a scraper and the lower tool is controlled in parallel and/or successively with respect to the readjustment device.
35. The method according to claim 32, wherein the process parameters are selected from the group consisting of: a movement speed, an acceleration and a jerk.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE INVENTION
[0053] Referring now to the figures of the drawings in detail and first, particularly to
[0054] The machine tool 1 serves for the processing of plate-like workpieces 10, which for the sake of simplicity are not illustrated in
[0055] Instead of a punch and a punching die, the upper tool 11 and lower tool 9 may also be used as a bending ram and a bending die for shaping workpieces 10.
[0056] The upper tool 11 is fixed in a tool receptacle at a lower end of a plunger 12. The plunger 12 is part of a stroke drive apparatus 13, by means of which the upper tool 11 can be moved in a stroke direction along a stroke axis 14. The stroke axis 14 runs in the direction of the Z axis of the coordinate system of a numerical controller 15, indicated in
[0057] The movement of the plunger 12 along the stroke axis 14 and the positioning of the stroke drive apparatus 13 along the positioning axis 16 are effected by means of a motor drive 17 in the form of a drive arrangement 17, in particular a spindle drive arrangement, with a drive spindle 18 which runs in the direction of the positioning axis 16 and which is fixedly connected to the machine frame 2. During movements along the positioning axis 16, the stroke drive apparatus 13 is guided on two three guide rails 19 of the upper frame member 3, of which guide rails 19 can be seen in
[0058] The lower tool 9 is received so as to be movable along a lower positioning axis 25. This lower positioning axis 25 runs in the direction of the Y axis of the coordinate system of the numerical controller 15. The lower positioning axis 25 is preferably oriented parallel to the upper positioning axis 16. The lower tool 9 can, directly at the lower positioning axis 16, be moved along the positioning axis 25 by means of a motor drive arrangement 26. As an alternative or in addition, the lower tool 9 may also be provided on a stroke drive apparatus 27, which can be moved along the lower positioning axis 25 by means of the motor drive arrangement 26. This drive arrangement 26 is preferably in the form of a spindle drive arrangement. The lower stroke drive apparatus 27 may correspond in terms of design to the upper stroke drive apparatus 13. The motor drive arrangement 26 may likewise correspond to the motor drive arrangement 17.
[0059] The lower stroke drive apparatus 27 is likewise mounted displaceably on guide rails 19 which are assigned to a lower horizontal frame member 4. Guide shoes 20 of the stroke drive apparatus 27 run on the guide rails 19 such that the connection between the guide rails 19 and guide shoes 20 on the lower tool 9 can also accommodate a load acting in a vertical direction. Accordingly, the stroke drive apparatus 27 is also suspended on the machine frame 2 by means of the guide shoes 20 and the guide rails 19 and so as to be spaced apart from the guide rails 19 and guide shoes 20 of the upper stroke drive apparatus 13. The stroke drive apparatus 27 may also comprise a wedge mechanism 21 by means of which the position or height of the lower tool 9 along the Z axis is settable.
[0060] By way of the numerical controller 15, it is possible for both the motor drives 17 for a movement of the upper tool 11 along the upper positioning axis 16 and the motor drive or drives 26 for a movement of the lower tool 9 along the lower positioning axis 25 to be controlled independently of one another. The upper tool and lower tool 11, 9 can thus be moved synchronously in the direction of the Y axis of the coordinate system. Equally, it is possible for an independent movement of the upper tool and lower tool 11, 9 to also be controlled in different directions. This independent movement of the upper tool and lower tool 11, 9 may be controlled simultaneously. The decoupling of the movement between the upper tool 11 and the lower tool 9 makes it possible to obtain increased flexibility in the processing of workpieces 10. The upper tool and lower tool can also be configured in a variety of ways for processing of the workpieces 10.
[0061] One part of the stroke drive apparatus 13 is the wedge mechanism 21, which is illustrated in
[0062] The output-side double wedge 126 is delimited by a wedge surface 130, and by a wedge surface 131 of the output-side mechanism element 125. Wedge surfaces 132, 133 of the drive-side wedge mechanism elements 122, 123 lie opposite to the wedge surfaces 130, 131 of the output-side wedge mechanism elements 124, 125. By way of longitudinal guides 134, 135, the drive-side wedge mechanism element 122 and the output-side wedge mechanism element 124, and the drive-side wedge mechanism element 123 and the output-side wedge mechanism element 125, are guided so as to be movable relative to one another in the direction of the Y axis, that is to say in the direction of the positioning axis 16 of the stroke drive apparatus 13.
[0063] The drive-side wedge mechanism element 122 has a motor drive unit 138, and the drive-side wedge mechanism element 123 has a motor drive unit 139. Both drive units 138, 139 together form the spindle drive arrangement 17.
[0064] Common to the motor drive units 138, 139 is the drive spindle 18, which is shown in
[0065] With respect to the motor drive units 138, 139, the drive-side wedge mechanism elements 122, 123 are operated in such a way that they move for example toward one another along the positioning axis 16, as a result of which a relative movement between, for one part, the drive-side wedge mechanism elements 122, 123 and, for the other part, the output-side wedge mechanism elements 124, 125 is produced. As a result of this relative movement, the output-side double wedge 126, and the plunger 12 mounted thereon, is moved downward along the stroke axis 14. The punch 11, which is for example mounted on the plunger 12, executes a working stroke and in so doing processes a workpiece 10 mounted on the workpiece rest 28, 29 or on the workpiece support 8. As a result of a movement of the drive wedge elements 122, 123 in the opposite direction, the plunger 12 is in turn raised or moved upward along the stroke axis 14.
[0066] The above-described stroke drive apparatus 13 according to
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[0068] The further workpiece rest 29 is provided on the machine frame 2 so as to lie opposite to the workpiece rest 28. This may be assigned, for example, to an unloading station. As an alternative, loading and unloading of the unprocessed workpiece 10 and processed workpiece 10 with workpieces 81 may also be assigned to the same workpiece rest 28, 29.
[0069] The machine tool 1 may furthermore contain a laser processing apparatus 201, in particular a laser cutting machine, which is illustrated only schematically in a top view in
[0070] The laser cutting head 206 can be moved by means of a linear drive 207 with a linear axis system at least in the Y direction, preferably in the Y and Z direction. This linear axis system, which accommodates the laser cutting head 206, may be assigned to, fastened to or integrated into the machine frame 2. A beam passage opening 210 in the workpiece rest 28 is provided below a working space of the laser cutting head 206. Preferably, a beam collection apparatus for the laser beam 21 may be provided below the beam passage opening 210. The beam passage opening 210 and possibly the beam collection apparatus may also be in the form of a structural unit.
[0071] As an alternative, the laser processing apparatus 201 may also have a solid-state laser as laser source 202, the radiation of which is guided to the laser cutting head 206 with the aid of a fiber-optic cable.
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[0073] Resting on the workpiece rest 28 by way of example is a processed workpiece 10 in which a workpiece part 81 has been cut free by a cutting gap 83, for example by means of a punching processing operation or by means of a laser beam processing operation, with the exception of a residual connection 82. Due to this residual connection, the workpiece part 81 is held in the workpiece 10 or in the remaining scrap skeleton. In order to separate the workpiece part 81 from the workpiece 10, the workpiece 10 is positioned with respect to the upper tool and lower tool 11, 9 by means of the feed device 22 for a spacing and discharge step. In this case, the residual connection 82 is separated by a punching stroke of the upper tool 11 with respect to the lower tool 9. The workpiece part 81 may be discharged downward for example by partial lowering of the workpiece support 8. As an alternative, in the case of larger workpiece parts 81, the cut-free workpiece part 81 may be transferred again back to the workpiece rest 28 or to the workpiece rest 29 in order to unload the workpiece part 81 and the scrap skeleton. Small workpiece parts 81 may possibly also be discharged through an opening in the lower tool 9.
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[0076] In order to transfer the pressure plungers 241 from the rest position 231 to the working position 232, the drive device 243 is actuated. By way of example, the piston rod 245 retracts into the piston. The lever arms 246, 247 are controlled such that the pressure plungers 241 carry out a pivoting movement through 90°. An end position of the pressure plungers 241 in the working position 232 is assumed by way of stops 251 which are preferably settable.
[0077] The joint mechanism 242 may be configured in the manner of a toggle lever principle or may encompass such a toggle lever principle, with the result that, during a pivoting movement of the pressure plungers 241 from the working position 232 to the rest position 231, an increased force can be applied in order to transfer the pressure plungers 241 to the horizontal position.
[0078] The pressure plungers 241 consist of a cylindrical housing 254 in which pressure pins 255 are resiliently mounted. A disk spring assembly 256 is preferably provided between the housing 254 and the pressure pin 255, such that, for the one part, a degree of flexibility can be applied and, for the other part, a sufficient contact pressure on the plate-like workpiece 10 can be applied by the pressure plungers 241.
[0079] The lower supporting device 235 contains, for example, two counter-bearings 260. The number of counter-bearings 260 is adapted to the number of pressure plungers 241. The counter-bearings 260 are oriented with respect to the longitudinal axis of the pressure plungers 241 in the working position 232.
[0080] According to a first embodiment, the counter-bearings 260 are provided fixedly on a base frame which can, in turn, be fastened to the lower stroke drive device 27. As an alternative, the counter-bearings 260 may also be of height-adjustable and/or flexible form.
[0081]
[0082] This embodiment comprises an alternative configuration of the joint mechanism 242. In this embodiment, the joint mechanism 242 is in the form of a scissors-type arrangement. The lever arms 246, 247 can be transferred from a flatly folded-together arrangement according to
[0083] In this embodiment according to
[0084] In this embodiment, in order to control the movement between the rest position 231 and the working position 232, for example two mutually opposite drive devices 243 are provided which act on the scissors-type arrangement from each side in order to actuate said scissors-type arrangement.
[0085] In this alternative embodiment of the pressure-exerting device 234 according to
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[0088] When the plate-like workpiece 10 is braced or clamped by the grippers 23 for the first time, an edge of the plate-like workpiece 10, the edge pointing into the gripper or facing the gripper 23, is positioned so as to bear against a zero stop of the gripper 23. The zero stop also serves for the orientation of the plate-like workpiece 10 when being gripped for the first time. After one or more processing steps by the upper tool and lower tool 11, 9 have been introduced into the plate-like workpiece 10, a readjustment process is started. The readjustment device 230, which is schematically illustrated, according to
[0089] As a result of the arrangement of the readjustment device 230 in the working position 232, the plate-like workpiece 10 is held fixed in position between the pressure plunger 241 and the opposite counter-bearing 260. The grippers 23 are still closed at this point in time. In addition, the upper tool 11 or a scraper assigned to the upper tool 11 and the lower tool 9 can be arranged in a clamping position with respect to the plate-like workpiece 10.
[0090] After secure clamping of the plate-like workpiece 10 has been effected at least by the readjustment device 230, the grippers 23 are opened. Subsequently, the grippers 23 are moved away by a movement between the feed device 22 and the workpiece rests 28, 29. Preferably, the workpiece rests 28, 29 are moved in the Y direction by the feed device 22. This is illustrated by way of example in
[0091] Subsequently, the movement of the feed device 22 in or counter to the X axis is for example controlled. This is illustrated in
[0092] After the moving-toward operation, the grippers 23 of the feed device 22 are closed. This is illustrated in
[0093] The readjustment device 230 is then transferred to the rest position 231 according to
[0094]
[0095] The scraper device 270 comprises a scraper 271, which can be moved up and down or can be moved in terms of height relative to the upper tool 11 by means of a scraper drive 272. The scraper drive 272 contains a guide 273, in particular a column guide. The guide 273 consists, for example, of two or more guide rods which are oriented parallel to one another and which are guided in sleeves. Advantageously, at least one clamping sleeve 274 or a pair of clamping sleeves 274 is provided in the scraper drive 272, in order to fix a controlled vertical position of the scraper 271 along the stroke axis 14. In order to move the scraper 271 up and down, a drive cylinder 275, in particular a pneumatic cylinder, is provided. The movement of the scraper 271 is provided independently of the movement of the stroke drive apparatus 13 along the stroke axis 14 or of the plunger 12.
[0096]
[0097] The further working steps are effected as described in relation to
[0098] According to a further variant of the method for readjusting a plate-like workpiece 10, the plate-like workpiece 10 can be held in a clamped manner both by the readjustment device 230 and by the scraper 271 and/or the upper tool 11 with respect to the lower tool 9. The variant in which the readjustment device 230 and the scraper 271 are transferred to the clamping position is illustrated in
[0099] After the plate-like workpiece 10 has been readjusted, the upper stroke drive apparatus 13 is transferred to an initial position or upper stroke position along the stroke axis 14. The upper pressure-exerting device 234 is transferred or pivoted to a rest position 231. The clamping sleeves 274 for the scraper 271 are released. The scraper 271 can be transferred to a corresponding position for the subsequent processing operation. The further processing of the plate-like workpiece by means of the upper tool 11 and possibly with the assistance of the scraper 271 can then be controlled.