Group of Motor Vehicles
20230331323 · 2023-10-19
Inventors
- Wolfram HAUG (Sauerlach, DE)
- Joerg KUTZSCHBACH (Petershausen, DE)
- Thomas BREU (Edling, DE)
- Josip DURMIS (Poing, DE)
Cpc classification
International classification
Abstract
In a group of motor vehicles of one vehicle type with three different drive concepts (“internal combustion drive”, “electric drive” or “hybrid drive”), the architecture of the motor vehicles having an electric drive is used to produce the motor vehicles of all three drive concepts. Irrespective of the drive concept, two variations of an elevated floor panel assembly are used, each of the two floor panel assemblies having a frame-like supporting structure. The first floor panel assembly is provided for the vehicles having an electric drive. Here, the battery is used as a supporting structural component and significantly takes over the reinforcement of the frame-like floor panel assembly. A second floor panel assembly is provided for the vehicles having a hybrid drive and having an internal combustion drive. In the second floor panel assembly, at least one reinforcing additional component is provided in order to provide sufficient structural rigidity.
Claims
1.-11. (canceled)
12. A motor vehicle group of a vehicle type, the group comprising: motor vehicles with three different drive concepts, wherein the three different drive concepts comprise an internal combustion engine (“combustion drive”) or an electric motor (“electric drive”) or a combination of an internal combustion engine and at least one electric motor (“hybrid drive”), wherein a uniform front end assembly with front longitudinal members is provided for all three different drive concepts, two floor panel assemblies are provided, a height of which is identical in an installation position in the motor vehicle, body-in-white structures of the “electric drive” motor vehicles have a first of the two floor panel assemblies, body-in-white structures of the “internal combustion engine” motor vehicles and the “hybrid drive” motor vehicles have a second of the two floor panel assemblies, the motor vehicles with “electric drive” and the motor vehicles with “hybrid drive” have at least one battery arranged over a large area under the floor panel assembly, both of the two floor panel assemblies are of frame-like construction, comprising two side longitudinal members, a front cross member connecting front end portions of the side longitudinal members, a rear cross member connecting rear end regions of the side longitudinal members, and at least one middle cross member connecting the two side longitudinal members, which middle cross member is arranged between the front and rear cross members so as to form at least two frame portions delimited by the side longitudinal members and the cross members, wherein the front cross member and its connecting region with the front longitudinal members are formed in such a way that forces are introduced from the front longitudinal members into the front cross member without further extension of the connecting region on the underside of the floor panel assemblies, in the first floor panel assembly, in the installed position in the motor vehicle, all frame portions are stiffened by the at least one battery, whereas in the second floor panel assembly, at least one frame portion is provided with a stiffening add-on component.
13. The motor vehicle group according to claim 12, wherein, the stiffening add-on component is connected to the longitudinal and/or transverse members by bolting.
14. The motor vehicle group according to claim 12, wherein, a flat closure component is positioned in at least one frame portion of the floor panel assemblies.
15. The motor vehicle group according to claim 12, wherein, in the case of the motor vehicles with the “hybrid drive” and/or with the “electric drive”, the at least one battery is connected to the floor panel assembly by bolting.
16. The motor vehicle group according to claim 15, wherein, the side longitudinal members and/or the cross members have a hole pattern with a plurality of bolting points which is configured for bolting together different batteries, wherein the bolting points for connecting the different batteries are at least partially identical.
17. The motor vehicle group according to claim 12, wherein, in the case of the motor vehicles with the “combustion drive” and in the case of the motor vehicles with the “hybrid drive”, at least one fuel tank is provided on the underside of the floor panel assembly.
18. The motor vehicle group according to claim 12, wherein, in the case of the “hybrid drive” motor vehicles, the fuel tank and the battery extend over virtually the entire width of the floor panel assembly and are arranged one behind the other as viewed in a longitudinal direction of the motor vehicle.
19. The motor vehicle group according to claim 12, wherein, in the “hybrid drive” motor vehicles, the fuel tank and the battery extend only over part of a width of the floor panel assembly and are arranged side by side as viewed in the longitudinal direction of the motor vehicle.
20. The motor vehicle group according to claim 19, wherein, a free space for at least one component of an exhaust system is provided between the fuel tank and the battery.
21. The motor vehicle group according to claim 17, wherein, the fuel tank and/or the battery, as viewed in the longitudinal direction of the motor vehicle, extend into a region below rear seats of the motor vehicle and/or into a region of a rear axle of the motor vehicle and have a greater overall height in this rear region than in their front region.
22. The motor vehicle group according to claim 18, wherein, the fuel tank and/or the battery, as viewed in the longitudinal direction of the motor vehicle, extend into a region below rear seats of the motor vehicle and/or into a region of a rear axle of the motor vehicle and have a greater overall height in this rear region than in their front region.
23. The motor vehicle group according to claim 19, wherein, the fuel tank and/or the battery, as viewed in the longitudinal direction of the motor vehicle, extend into a region below rear seats of the motor vehicle and/or into a region of a rear axle of the motor vehicle and have a greater overall height in this rear region than in their front region.
24. The motor vehicle group according to claim 12, wherein in the case of the motor vehicles with the “combustion drive”, at least one housing and/or a fastening device for at least one component of the motor vehicle is provided on the underside of the floor panel assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0099] The coordinate system shown in
DETAILED DESCRIPTION OF THE DRAWINGS
[0100]
[0101] The floor panel assemblies B1a/B1b have the following structure in common.
[0102] The floor panel assemblies B1a and B1b are of frame-like design. They consist of two side longitudinal members ST, a front cross member QT1, a rear cross member QT2, and at least one center cross member QT3. In the present embodiment, two center cross members QT3 are provided. The rear cross member QT2 is covered by an installation space BR. The frame portions bounded by the side longitudinal members ST and the cross members QT1 to QT3 are denoted A. In the present exemplary embodiment, three frame portions A are formed.
[0103] The front cross member QT1 has the task of absorbing forces that are transmitted from a front end assembly VO1′ via its front longitudinal members L into the floor panel assembly B1a/B1b. As can be seen in particular from the sectional views of
[0104] The region of the front cross member QT1 is formed as a uniform interface between the floor panel assembly B1a/B1b and a uniform front end assembly VO1′ arranged in front of it (see
[0105] Similarly, the region of the rear cross member QT2 is formed as a uniform interface between the floor panel assembly B1a/B1b and a luggage compartment floor assembly G1 or G2 arranged behind it (see
[0106]
[0107] The side longitudinal members ST are, by their very nature, part of the load-bearing structure of the floor panel assembly B1a/B1b and thus of the body-in-white structure of the motor vehicles belonging to the motor vehicle group according to the invention.
[0108]
[0109] The combination of side longitudinal members ST with internal reinforcement profile VP2 and the fastening flange F2 for connecting the battery 62 ensures extremely stable integration of the battery 62 in the body-in-white structure of the motor vehicle. In the event of a lateral collision, the side longitudinal members ST are capable of dissipating a high level of crash energy, resulting in safe protection of the battery 62 “inside” the side longitudinal members ST.
[0110] Preferably, the connection between the fastening flange F2 of the side longitudinal members ST and a fastening flange F3 of the battery 62 is made by bolting (bolts S) at a plurality of bolting points V. In addition, the contact surface between the upper side of the fastening flange F3 of the battery 62 and the lower side of the fastening flange F2 of the side longitudinal members ST can be used for bonding.
[0111] Analogously, the battery 62 is attached to its front end portion by bolting the front attachment flange F3 of the battery 62 to an attachment flange F1 disposed at the rear of the front cross member QT1, via bolts S at a plurality of bolting points V.
[0112] Fastening flanges, not shown, are also provided on the rear cross member QT2.
[0113] The fastening flange F1 on the front cross member QT1, the fastening flanges F2 on the longitudinal members ST, and the fastening flange on the rear cross member QT2 form an annular connecting surface running in a horizontal plane. The underside of the middle cross member QT3 also runs in this plane.
[0114] This circumferential connection means that the battery 62 is not only securely integrated into the body-in-white structure of the motor vehicle. Rather, the battery 62 with its three-dimensional, trough-shaped housing, including a cover 63a, is a load-bearing structural component of the body-in-white structure. The plurality of bolts S, possibly in conjunction with circumferential bonding, ensures extremely rigid integration of the battery 62 into the body-in-white structure. Preferably, stiffening elements are provided inside the battery 62 to connect the lid 63a of the battery 62 to its base 63b and thus stiffen the housing of the battery 62.
[0115] The side longitudinal members ST and the cross members QT1, QT2 and QT3 form a ladder-shaped frame which, in the present embodiment, delimits a total of three frame portions A with two middle cross members QT3. These window-like openings in the frame portions A, without the battery 62 mounted below the frame, are closed by flat closure components VB. This achieves a hermetic separation between the interior and the exterior of the motor vehicle. However, the comparatively thin plate-like closure components VB do not make any appreciable contribution to the stiffening of the individual frame portions A and thus of the entire frame of the floor panel assembly B1a. Rather, the battery housing 62 has the task of significantly stiffening the frame-shaped floor panel assembly B1a.
[0116] It is advantageous here if the hole patterns for the bolting points V are formed in such a way that they are suitable for fastening different batteries.
[0117]
[0118] The stiffening add-on component ZB is used to stiffen at least one frame cutout A that is not already stiffened by a battery. In the present embodiment, this is the front frame portion A. This front frame portion A is not occupied by a battery in a motor vehicle with a “hybrid drive”, for example, since batteries for motor vehicles with a “hybrid drive” usually have smaller batteries that do not extend over the entire length of the floor panel assembly B1b. Motor vehicles with “combustion drive”, by their nature, do not have a battery on the underside of floor panel assembly B1b that could stiffen one or more frame cutouts A.
[0119] In the present exemplary embodiment, a V-shaped stiffening add-on component ZB is provided, which extends between the front cross member QT1 and the front middle cross member QT3. Here, the free end portions of the legs of the stiffening add-on component ZB are fastened via bolts S at the fastening flange F1 of the front cross member QT1. The tip of the V-shaped stiffening add-on component ZB is also fastened to the cross member QT3 by at least one bolt S. For the bolted connection of the stiffening add-on component ZB, at least a part of those bolting points V is used that is used for the bolted connection of the large-area battery 62 in the floor panel assembly B1a for a motor vehicle with “electric drive”.
[0120] The stiffening add-on component ZB is designed as a strut-shaped hollow profile with an approximately rectangular cross section. It has high rigidity and therefore significantly stiffens the front frame portion A.
[0121]
[0122] The hole pattern of the bolting points can be matched to the individual batteries to be used across the two floor panel assemblies B1a and B1b, thus achieving a high degree of flexibility within the common part concept. However, it is equally possible to provide different batteries within a drive concept that can be connected via a uniform hole pattern for the bolting points V. In particular, the bolting points V along the fastening flange F2 on the side longitudinal members ST of the “hybrid drive” motor vehicles can be used to attach batteries of different sizes.
[0123] In addition to the batteries mentioned exclusively so far, fuel tanks, component housings and/or components themselves can also be arranged on the underside of the floor panel assembly B1b in the case of the motor vehicles with “combustion drive” which do not have large-area batteries. For example, the bolting points V along the fastening flange F2 on the side longitudinal members ST of the “combustion drive” motor vehicles can be used to mount one or more housings. Such housings are able to use the installation space which, as a result of the invention, is also available for accommodating components on motor vehicles with “combustion drive” due to the use of a “raised” floor panel assembly B1b formed as a common part. Of course, the components can also be arranged directly in the free space on the underside of the floor panel assembly B1b without a housing.
[0124] In addition or as an alternative to the bolting points V with their uniform hole pattern described above, separate fastening devices can be provided for connecting fuel tanks, housings, components and the like, such as fastening brackets.
[0125] In summary, the floor panel assembly B1a is characterized in that all frame portions A are covered by at least one large-area battery 60. What is decisive here is that the at least one battery 60 here stiffens the frames formed by the side longitudinal members ST and the cross members QT1 to QT3 in such a way that the floor panel assembly B1a achieves sufficient rigidity within the body-in-white structure without any significant further stiffening components. In other words, the battery 60 is part of the supporting structure of the motor vehicle. The “co-supporting” battery 60 eliminates the need for separate stiffening components, with advantages in terms of weight and manufacturing costs for the motor vehicle.
[0126] By contrast, at least one frame portion A of the floor panel assembly B1b is provided with a stiffening add-on component Z intended specifically for this purpose. The stiffening add-on component Z is inserted into the frame formed by the side longitudinal members ST and the cross members QT1 to QT3. Preferably, the connection between the stiffening add-on components Z and the side longitudinal members ST and/or the cross members QT1 to QT3 is made by bolting at least at part of the bolting points V for the battery (batteries) 62 of the first floor panel assembly B1a.
[0127]
[0128] The body-in-white structure of the motor vehicles shown in
[0129] The decisive factor in the interaction of the three assemblies is that the front end assembly VO1′ is formed at its rear end portion and the two floor panel assemblies B1a and B1b are formed at their front end portions such that the front end assembly VO1′ is equally connectable to each of the two floor panel assemblies B1a and B1b. In addition, the luggage compartment floor assemblies G1 and G2 can be formed at their front end portions to be equally connectable to correspondingly formed uniform rear end portions of the two floor panel assemblies B1a and B1b.
[0130] The front end assembly VO1′ carries the components of the front axle VA and the steering. The front end assembly VO1′ is equally configured to accommodate an electric motor EV and an internal combustion engine VM (transverse engine) arranged transversely to the direction of travel FR. In addition, the following components, for example, are located on the front end assembly VO1′: components for temperature control of drive units and/or batteries, heating or air conditioning system, electrical and/or electronic components, wiper system, washer fluid reservoir, intake muffler (only for motor vehicles with “combustion drive” and with “hybrid drive”), etc.
[0131] The two floor panel assemblies B1a and B1b are embodied as frame-like identical parts and differ significantly only in the way the frame portions A are stiffened.
[0132] The floor panel assembly B1a is assigned to motor vehicles with the “electric drive” drive concept. On its underside facing a roadway, it offers sufficient installation space for the arrangement of a battery 62, which occupies almost the entire region under the floor panel assembly B1a. Instead of one battery 62, two or more batteries 62 can also occupy almost the entire installation space under the floor panel assembly B1a. The decisive factor here is that the battery 62 (or batteries 62) is (or are) connected to the frame-like floor panel assembly B1a in such a way that the battery 62 (or batteries 62) alone causes (or cause) the decisive stiffening of the frame portions. In other words, no additional stiffening component is provided on the floor panel assembly B1a, since the task of stiffening the frame portions is performed exclusively and significantly by the battery 62 (or batteries 62).
[0133] The floor panel assembly B1b is assigned to motor vehicles with the “hybrid drive” or “internal combustion engine” drive concept. On its underside facing a roadway, it provides installation space for the arrangement of a battery 60a (or several batteries 60a), which occupies a partial region under the floor panel assembly B1b. In addition, at least a portion of a fuel tank 50 is disposed on the underside of the floor panel assembly B1b.
[0134] The luggage compartment floor assemblies G1 and G2 cover the region of a rear axle HA and form the underside of a luggage compartment. If different luggage compartment floor assemblies G1 and G2 are provided, the luggage compartment floor assembly G1 runs higher in its front region than the luggage compartment floor assembly G2. The rear region of the luggage compartment floor assembly G1 has a lower portion compared to the luggage compartment floor assembly G2.
[0135] The individual motor vehicles according to
[0136]
[0137] In addition to an electric motor EV, the front end assembly VO1′ accommodates other components, such as components for temperature control of the electric motor EV and/or the battery 62, heating or air-conditioning system, electrical and/or electronic components, wiper system, washer fluid reservoir, etc.
[0138] The floor panel assembly B1a accommodates a battery 62 on its underside facing a roadway, which is formed in one piece and extends over almost the entire width of the motor vehicle. The battery 62 may have a bulge 64 in its middle region (drawn with dashed lines), whereby components such as electrical lines and/or coolant lines can be accommodated in this region. If a bulge 64 is provided on the battery 62, the middle cross members QT3 are to be formed in accordance with the bulging shape of the battery 62.
[0139] The luggage compartment floor assembly G1 covers an electric motor EV arranged in the region of the rear axle HA. Consequently, the luggage compartment floor assembly G1 offers a luggage compartment volume that, in its front portion, arranged relatively high, is somewhat reduced at the top. In its rear region, however, the luggage compartment floor assembly G1 has a portion arranged relatively low down, which allows a large loading height in the luggage compartment here.
[0140] A so-called “road-coupled all-wheel drive” is realized by the electric motor EV for driving the front wheels VR and the electric motor EV for driving the rear wheels HR.
[0141]
[0142] The front end assembly VO1′ accommodates an internal combustion engine VM. The internal combustion engine VM is installed in the transverse direction of the motor vehicle and drives the front wheels VR via a transmission and drive shafts. In addition, other components are arranged on the front end assembly VO1′, as mentioned above.
[0143] The floor panel assembly B1b provides an installation space on its underside which is not present in a motor vehicle with a “combustion drive” according to the prior art. At least one housing 60″ for accommodating components of the motor vehicle can be arranged in this installation space. The at least one housing 60″ can also be omitted if there is no need for housing components of the motor vehicle in a housing 60″. In this case, the region below the floor panel assembly B1b is unused. Alternatively, components of the motor vehicle per se, without a housing 60″, can also be arranged in the region below the floor panel assembly B1b. A fuel tank 50 is arranged in the region in front of the rear axle HA, below rear seats of the motor vehicle.
[0144] The options for using the installation space on the underside of the floor panel assembly B1b also depend on the two variants of exhaust systems for the internal combustion engine VM shown in
[0145] In a first embodiment of the motor vehicle as shown in
[0146] In a second embodiment of the motor vehicle according to
[0147] As already described in conjunction with
[0148]
[0149] As in the motor vehicle shown in
[0150] The rear wheels HR of the motor vehicle as shown in
[0151]
[0152] The motor vehicle according to
[0153] Of course, the luggage compartment floor assembly G1 can be used instead.
[0154] In principle, instead of the luggage compartment floor assemblies G1 and G2, a third luggage compartment floor assembly optimized for the installation situation in the motor vehicle as shown in
[0155] In all other respects, the motor vehicle according to
[0156] In the motor vehicles shown in
[0157] Alternatively, in the motor vehicles according to
[0158] This embodiment, not shown in
[0159]
[0160] The chassis and drive train of the motor vehicle according to
[0161] In contrast to the motor vehicle according to
[0162] In the “parallel” arrangement of fuel tank 50 and battery 60a according to
[0163] With regard to the longitudinal extent of the battery 60 in the direction of the front end portion of the floor panel assembly B1b, there are in principle no restrictions, in contrast to the disadvantages described for the fuel tank 50. However, it may not be necessary to use a correspondingly large (and thus heavy and expensive) battery in a motor vehicle with the “hybrid drive” drive concept.
[0164] The “parallel” arrangement of fuel tank 50 and battery 60a as shown in
[0165] Installation space that is available in the “parallel” arrangement of fuel tank 50 and battery 60a according to
[0166]
[0167] The invention can be summarized as follows: The core concept of the invention is, for a motor vehicle group of one vehicle type with three different drive concepts (“combustion drive”, “electric drive” or “hybrid drive”), to start from the “architecture” of the motor vehicles with “electric drive” for the provision of the motor vehicles of all three drive concepts. Here, regardless of the drive concept, a “raised” floor panel assembly is used in the two variants B1a and B1b. The two floor panel assemblies B1a and B1b each have a frame-shaped support structure. The first floor panel assembly B1a is provided for the “electric drive” motor vehicles. Here, the battery 62 is used as a “load-bearing structural component” and plays a major role in stiffening the frame-shaped floor panel assembly B1a. The floor panel assembly B1b is provided for the motor vehicles with “hybrid drive” and with “combustion drive”. At least one stiffening add-on component ZB is provided for the floor panel assembly B1b to give it sufficient structural rigidity.
LIST OF REFERENCE SIGNS
[0168] AL1 exhaust line [0169] AL2 exhaust line [0170] B1a floor panel assembly [0171] B1b floor panel assembly [0172] BR installation space [0173] E end portion [0174] EH electric motor [0175] EV electric motor [0176] F1 fastening flange [0177] F2 fastening flange [0178] F3 fastening flange [0179] FR direction of travel [0180] G1 luggage compartment floor assembly [0181] G2 luggage compartment floor assembly [0182] HA rear axle [0183] HR rear wheel [0184] L front longitudinal member [0185] QT1 front cross member [0186] QT2 rear cross member [0187] QT3 middle cross member [0188] R frame portion [0189] s bolt [0190] SD1 rear muffler [0191] SD2 rear muffler [0192] ST side longitudinal member [0193] V bolting point [0194] VB flat closure component [0195] VM internal combustion engine [0196] VO1′ front end assembly [0197] VP1 reinforcement profile [0198] VP2 reinforcement profile [0199] VR front wheel [0200] X longitudinal direction [0201] Y transverse direction [0202] Z height direction [0203] ZB stiffening add-on component [0204] 50 fuel tank [0205] 60″ housing [0206] 60a battery [0207] 62 battery [0208] 63a cover [0209] 63b base [0210] 64 bulge