PERFORATED MASKING TAPE

Abstract

The inventive perforated tape is a masking tape that has an elongate tape member further having a polymer coating top layer, a biodegradable paper mask layer middle layer, and a biodegradable polymer perforated lining member contiguously coupled to a bottom surface of the paper mask layer, a plurality of hole members parallelly disposed laterally and longitudinally substantially covering the entire polymer perforated lining member. The polymer perforated lining member further includes a plurality of solid portions of the polymer perforated lining member disposed laterally and longitudinally between the plurality of hole members adapted to resist tear so the elongate tape member tears substantially perpendicularly to longitudinal sides of the elongate tape member along a user-selected one row of a plurality of linear rows of hole members. An adhesive compound is disposed substantially on the entire bottom surface of the perforated lining member.

Claims

1. A hand-tearable masking tape comprising: a polymer coating top layer; a biodegradable paper mask layer having a top surface with the polymer coating top layer being disposed thereon, the paper mask layer having a predefined width and a predefined length and including a plurality of hole members protruding entirely through the paper mask layer, the paper mask layer further including a plurality of solid portions adapted to resist tear so the paper mask layer tears along the width of a line of hole members; a biodegradable polymer lining member coupled to a bottom surface of the paper mask layer; and an adhesive compound disposed substantially on the bottom surface of the polymer lining member.

2. The hand-tearable masking tape of claim 1 wherein the combination paper mask layer, the polymer lining member and the adhesive are configured to have a sufficient length to form an elongate tape member in a dispensable roll configuration.

3. The masking tape of claim 1 wherein the plurality of holes are configured in linear rows of hole members spanning the width of the paper mask layer such the solid portions of the paper mask layer are located therebetween, thereby facilitating the tearing of the paper mask layer substantially perpendicularly to longitudinal sides of the paper mask layer along a user-selected one of the linear rows of hole members.

4. The masking tape of claim 1 wherein the adhesive compound is a pressure sensitive adhesive.

5. The masking tape of claim 1 wherein the polymer coating layer is formed on the paper mask layer to include a plurality of micro-ribs or micro-nubs to inhibit a lateral flow of a liquid or fluid substance across the polymer coating layer.

6. The masking tape of claim 5 wherein the liquid substance is selected from a group consisting of paint, solvent, or water.

7. The masking tape of claim 1 wherein the polymer coating layer includes a plurality of microparticles to inhibit a lateral flow of a liquid or fluid substance across the polymer coating layer.

8. The masking tape of claim 1 wherein at least one of the polymer coating layer and the paper mask layer include a plurality of equally spaced markings adapted to provide a user a measurement aid or tool.

9. The masking tape of claim 3 wherein at least forty aligned hole members per inch of the paper mask layer comprise each laterally disposed linear row of hole members running substantially the width of the elongate tape member.

10. A hand-tearable masking tape comprising: a polymer coating top layer; a biodegradable paper mask layer having a top surface with the polymer coating top layer, the paper mask layer having a predefined width and a predefined length; and a biodegradable polymer perforated lining member coupled to a bottom surface of the paper mask layer, the perforated lining member including a plurality of hole members parallelly disposed laterally substantially the width of, and longitudinally substantially the length of, substantially covering the entire polymer perforated lining member; the polymer perforated lining member further including a plurality of solid portions of the polymer perforated lining member disposed laterally and longitudinally between the plurality of hole members and adapted to resist tear so the elongate tape member tears substantially perpendicularly to longitudinal sides of the elongate tape member along a user-selected one of a plurality of linear rows of hole members; and an adhesive compound disposed substantially on the entire bottom surface of the perforated lining member.

11. The masking tape of claim 10 wherein the masking tape is formed into an elongate tape member that is configured into a dispensable roll.

12. The masking tape of claim 10 wherein the polymer coating layer is formed on the paper mask layer to include a plurality of micro-ribs or micro-nubs to inhibit a lateral flow of a liquid or fluid substance across the polymer coating layer.

13. The masking tape of claim 10 wherein the polymer coating layer includes a plurality of microparticles to inhibit a lateral flow of a liquid or fluid substance across the polymer coating layer.

14. The masking tape of claim 10 wherein at least one of the polymer coating layer and the paper mask layer include a plurality of equally spaced markings adapted to provide a user a measurement aid or tool.

15. The masking tape of claim 10 wherein at least forty aligned hole members per inch of the polymer perforated lining member comprise each laterally disposed linear row of hole members running substantially the width of the elongate tape member.

16. A method of forming a hand-tearable masking tape comprising the steps of: providing a biodegradable paper mask layer having a top surface and a bottom surface, the paper mask layer having a predefined width and a predefined length; forming a plurality of hole members protruding entirely through the paper mask layer, the paper mask layer further including a plurality of solid portions adapted to resist tear so the paper mask layer tears along the width of a line of hole members; coating the top surface of the biodegradable paper mask layer with a polymer coating top layer; providing a biodegradable polymer lining member coupled to the bottom surface of the paper mask layer; and providing an adhesive compound on a bottom surface of the polymer lining member.

17. The method of claim 16 further comprising the step of configuring the plurality of holes are configured in linear rows of hole members spanning the width of the paper mask layer such the solid portions of the paper mask layer are located therebetween, thereby facilitating the tearing of the paper mask layer substantially perpendicularly to longitudinal sides of the paper mask layer along a user-selected one of the linear rows of hole members.

18. The method of claim 16 further comprising the step of the forming polymer coating layer to include a plurality of micro-ribs or micro-nubs to inhibit a lateral flow of a liquid or fluid substance across the polymer coating layer.

19. The method of claim 16 further comprising the step of forming the polymer coating layer to include a plurality of microparticles to inhibit a lateral flow of a liquid or fluid substance across the polymer coating layer.

20. The method of claim 16 further comprising the step of forming at least one of the polymer coating layer and the paper mask layer to include a plurality of equally spaced markings adapted to provide a user a measurement aid or tool.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] FIG. 1 illustrates a perspective view of the inventive perforated masking tape.

[0016] FIG. 2 illustrates a top view of the inventive perforated tape.

[0017] FIG. 3 illustrates a bottom view of the inventive perforated tape.

[0018] FIGS. 4A-4B illustrate various views of a set of the layers of the inventive perforated tape.

[0019] FIGS. 5A-5B illustrate one of a polymer lining member or paper layer with a plurality of perforated hole members.

[0020] FIG. 6 illustrates a top view of a second embodiment of the perforated masking tape.

[0021] FIG. 7 illustrates a top view of an embodiment of the perforated masking tape having a top polymer coating layer with formations for impeding liquid flow.

DETAILED DESCRIPTION OF THE INVENTION

[0022] Following are more detailed descriptions of various related concepts related to, and embodiments of, methods and apparatus according to the present disclosure. It should be appreciated that various aspects of the subject matter introduced above and discussed in greater detail below may be implemented in any of numerous ways, as the subject matter is not limited to any particular manner of implementation. Examples of specific implementations and applications are provided primarily for illustrative purposes.

[0023] Referring to the figures, FIGS. 1-5B illustrate that the inventive perforated tape device 10 includes a masking tape embodiment that is in dispensable roll form includes an elongate tape member 100 configured from a polymer coating top layer 110, a biodegradable paper mask layer 150 coated by polymer coating layer 110 or contiguously coupled at a top surface 151 of the paper mask layer 150 to an inner layer 119 of the polymer coating top layer 110, and a biodegradable polymer perforated lining member 190 covering or contiguously coupled to a bottom surface 159 of the paper mask layer 150. In this example embodiment, and referring to more specifically to FIGS. 4A-4B and 5A-5B, polymer lining member 190 includes a plurality of hole members (or perforations) 200 parallelly disposed laterally substantially the width of, and longitudinally substantially the length of, mask layer 150 and substantially covering the entire polymer perforated lining member 190. Further, the elongate tape member 100 when in dispensable roll form having polymer perforated lining member 190 substantially covering the entire length of the tape member 100.

[0024] In this example embodiment, polymer perforated lining member 190 further includes a plurality of solid portions 201 of the polymer perforated lining member 190 disposed laterally and longitudinally between the plurality of hole members 200 designed to resist tear so the elongate tape member 100 tears substantially perpendicularly to longitudinal sides of the elongate tape member 100 along a user-selected one row 210(n) of a plurality of linear rows of hole members 210. An adhesive compound 160 is disposed substantially on an entire bottom surface of the perforated lining member 199.

[0025] In one embodiment of the described masking tape, at least forty aligned hole members 240 per inch of the polymer perforated lining member 190 comprise each laterally disposed linear row of hole members 210 running substantially the width of the elongate tape member.

[0026] Referring now to FIGS. 4A-6, in another related embodiment, a hand-tearable masking tape 10A includes a polymer coating top layer 110 and a biodegradable paper mask layer 150 having a top surface 151 with polymer coating top layer 110 being disposed thereon, the paper mask layer 150 having a predefined width and a predefined length and including a plurality of hole members 200 protruding entirely through the paper mask layer 150 (but not through the adjacent polymer lining member 190). In this example embodiment, paper mask layer 150 further includes a plurality of solid portions 201 (each with predefined lengths to provide additional strength) configured to resist an inadvertent tear so the paper mask layer 150 tears along the mask layer width of a line of hole members 210. Adjacent is located a biodegradable polymer lining member 190 coupled to a bottom surface 159 of the paper mask layer 150 which also provides additional strength to paper mask layer 150 to prevent inadvertent tearing as the elongate tape 100 is pulled or extended from the dispensable roll. Finally, an adhesive compound layer 160 is disposed on the bottom surface 192 of the polymer lining member 190. The advantage of this example embodiment of the hand-tearable tape 10A is that there is no “bleed through” since the holes or perforations 200 are now only through the mask layer 150 and/or polymer film layer 190 (as an option) and not through adhesive layer 160. This also ensures that the elongate tape 100 does not tear while being pulled or peeled off the roll, hence making this embodiment manufacturable utilizing standard material, tooling, and equipment.

[0027] In yet another related embodiment, and referring to FIG. 7, there is illustrated a top view of an embodiment of the perforated masking tape 10B having a top polymer coating layer 110 with formations for impeding liquid flow. In particular, there is provided a masking tape 10B and a method of forming a hand-tearable masking tape 10B including the steps of providing a biodegradable paper mask layer 150 having a top surface 151 and a bottom surface 159, the paper mask layer 150 having a predefined width and a predefined length. The method includes forming a plurality of hole members 200 protruding entirely through the paper mask layer 150, with the paper mask layer further including a plurality of solid portions 201 designed to resist tear so the paper mask layer tears along the width of a line of hole members 210. The method includes the step of coating the top surface 151 of the biodegradable paper mask layer 150 with a polymer coating top layer 110 and providing a biodegradable polymer lining member 190 coupled to the bottom surface 159 of the paper mask layer. The method also includes the step of providing or forming an adhesive compound layer 160 on a bottom surface 192 of the polymer lining member 190.

[0028] In a related embodiment, the method includes forming the polymer coating layer 110 with a plurality (random or equidistantly defined) micro-nubs or micro-indents 112 to impede paint or solvent from running or dripping off the tape 100. In this example embodiment, lateral ribs or small nubs (or microribs or micronubs) 112 are in an offset pattern to ensure direct channels are not formed to facilitate dripping or running of paint or solvent. In another related embodiment, the polymer coating layer is formed with microparticles 114 to create an abrasive or rough or uneven surface to also impede paint or solvent from running or dripping off the tape. In this example embodiment, microparticles 114 are in an offset pattern to ensure direct channels are not formed to facilitate dripping or running of paint or solvent.

[0029] In yet another embodiment, the at least one of the polymer coating layer 110 and the paper mask layer 150 include a plurality of equally spaced markings configured to provide a user a measurement aid or tool (similar to a tape measure) when the tape is extended from the roll and applied to a wall or other surface.

[0030] In various embodiments, the pressure sensitive adhesives require a delicate balance of viscous and elastic properties which result in a four-fold balance of adhesion, cohesion, stretchiness and elasticity. Pressure-sensitive adhesives generally comprise elastomers which are either inherently tacky, or elastomers or thermoplastic elastomers which are extended with the addition of tackifying resins and plasticizing oils. They can be coated in solvent or as water-based emulsions to reduce the material viscosity to a level that is easily applied to the backing composite of the tape. An adhesive composition that is preferably comprised of a blend of an acrylic pressure-sensitive adhesive and a thermoplastic elastomer. The adhesive composition comprises at least 5 weight percent adhesive and the composition has a morphology comprising at least two distinct domains, a first domain being substantially continuous in nature and a second domain being fibrillose to schistose in nature parallel to the major surface of the adhesive within said first domain. Optionally, the adhesive is comprised of a blend of an acrylic pressure-sensitive adhesive and an elastomer and a tackifier, the composition comprising at least 5 weight percent adhesive and the composition having a morphology comprising at least two distinct domains, a first domain being substantially continuous in nature and the second domain being fibrillose to schistose in nature parallel to the major surface of the adhesive within the first domain. Major classes of pressure-sensitive adhesives useful for preparing the tape of the invention include but are not limited to natural rubbers; synthetic rubbers such as butyl rubber, and linear, radial, star, branched and tapered block copolymers such as styrene-butadiene, styrene-ethylene/butylene and styrene-isoprene; acrylics, especially those having long chain alkyl groups; and silicones.

[0031] The following patents and publications are incorporated by reference in their entireties: U.S. Pat. Nos. 5,985,775; 9,095,877; 9,550,877 and US Pub. 20080286533A1.

[0032] While the inventive perforated tape has been described above in terms of specific embodiments, it is to be understood that the inventive perforated tape is not limited to these disclosed embodiments. Upon reading the teachings of this disclosure many modifications and other embodiments of the inventive perforated tape will come to mind of those skilled in the art to which this inventive perforated tape pertains, and which are intended to be and are covered by both this disclosure and the appended claims. It is indeed intended that the scope of the inventive perforated tape should be determined by proper interpretation and construction of the appended claims and their legal equivalents, as understood by those of skill in the art relying upon the disclosure in this specification and the attached drawings.