Composite Metal Centrifugal Slurry Pump Impeller
20230332613 · 2023-10-19
Inventors
Cpc classification
F04D29/2294
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A composite metal centrifugal slurry pump impeller including aback shroud with opposed inner and outer faces with an outer peripheral edge and a central axis, a plurality of pumping vanes extending away from the inner main face of the back shroud, the pumping vanes being disposed in spaced apart relation, each pumping vane including opposed main side faces, a leading edge in the region of the central axis and a trailing edge in the region of the outer peripheral edge of the back shroud with a passageway between adjacent pumping vanes, wherein one or more cavities are located in the back shroud in the region of at least one of the passageways and wherein a wear resistant composition is bonded at least partially within the one or more cavities.
Claims
1. A composite metal centrifugal slurry pump impeller including a back shroud with opposed inner and outer faces with an outer peripheral edge and a central axis, a plurality of pumping vanes extending away from the inner main face of the back shroud, the pumping vanes being disposed in spaced apart relation, each pumping vane including opposed main side faces, a leading edge in the region of the central axis and a trailing edge in the region of the outer peripheral edge of the back shroud with a passageway between adjacent pumping vanes, wherein one or more cavities are located in the back shroud in the region of at least one of the passageways and wherein a wear resistant composition is bonded at least partially within the one or more cavities, wherein the one or more cavities are formed in the outer face of the back shroud whereby the wear resistant composition is not exposed to the passageway.
2. (canceled)
3. The centrifugal slurry pump impeller according to claim 1, wherein the one or more cavities include side walls and an end wall wherein the end wall is spaced from the surface of the inner main face of the back shroud.
4. (canceled)
5. The centrifugal slurry pump impeller according to claim 1, wherein the one or more cavities includes a circular opening, cylindrical shaped side walls and a circular shaped end wall.
6-7. (canceled)
8. The centrifugal slurry pump impeller according to claim 3, wherein a width of the end wall of the one or more cavities spans has a diameter spanning a distance that substantially covers the width of the passageway between adjacent pumping vanes.
9. The centrifugal slurry pump impeller according to claim 1 wherein the wear resistant composition substantially fills the one or more cavities.
10. The centrifugal slurry pump impeller according to claim 1, wherein the wear resistant composition is cylindrical in shape.
11. The centrifugal slurry pump impeller according to claim 1, wherein the wear resistant composition has a diameter which is greater that than its height.
12. (canceled)
13. The centrifugal slurry pump impeller according to claim 1, wherein a plug portion is also located in the one or more cavities for covering the wear resistant composition located within the one or more cavities.
14. The centrifugal slurry pump impeller according to claim 13, wherein the plug portion includes an outer surface which is substantially flush, or in the same plane as a surface of the outer face of the back shroud.
15. A composite metal centrifugal slurry pump impeller including a back shroud with opposed inner and outer faces with an outer peripheral edge and a central axis, a plurality of pumping vanes extending away from the inner main face of the back shroud, the pumping vanes being disposed in spaced apart relation, each pumping vane including opposed main side faces, a leading edge in the region of the central axis and a trailing edge in the region of the outer peripheral edge of the back shroud with a passageway between adjacent pumping vanes, wherein one or more cavities are located in the back shroud in the region of at least one of the passageways and wherein a wear resistant composition is bonded at least partially within the one or more cavities, wherein the one or more cavities include side walls and an end wall, wherein the side walls include a contact portion remote from the outer face of the back shroud and wherein the contact portion is spaced from the surface of the inner main face of the back shroud.
16. The centrifugal slurry pump according to claim 15, wherein the one or more cavities include cylindrical side walls having a length and a circular shaped end wall, and wherein in use, the length of the side walls and the contact portion are orientated perpendicular to the direction of the flow passing through the passageways and in a plane that is perpendicular to the axis of rotation of the pump impeller in use.
17-21. (canceled)
22. The centrifugal slurry pump according to claim 15, wherein the length of the side walls and the contact portion extend substantially across the passageway one pumping vane to the other pumping vane.
23. The centrifugal slurry pump impeller according to claim 15, wherein the wear resistant composition substantially fills the one or more cavities.
24-26. (canceled)
27. The centrifugal slurry pump impeller according to claim 15, wherein each passageway includes three cavities located in spaced relation along the inner two thirds of the length of each passageway.
28. (canceled)
29. A composite metal centrifugal slurry pump impeller including a back shroud with opposed inner and outer faces with an outer peripheral edge and a central axis, a plurality of pumping vanes extending away from the inner main face of the back shroud, the pumping vanes being disposed in spaced apart relation, each pumping vane including opposed main side faces, a leading edge in the region of the central axis and a trailing edge in the region of the outer peripheral edge of the back shroud with a passageway between adjacent pumping vanes, wherein one or more cavities are formed in the inner face of the back shroud in the region of at least one of the passageways and wherein a wear resistant composition is bonded at least partially within the one or more cavities, wherein the one or more cavities includes a circular opening, cylindrical shaped side walls and a circular shaped end wall and wherein a line normal to a central axis of the one or more cavities is at an angle to the surface of the inner face of the back shroud.
30-32. (canceled)
33. The centrifugal slurry pump impeller according to claim 29, wherein the one or more cavities are inclined from the plane of the back shroud wherein the wear resistant composition bonded within the cavities is angled against the direction of the flow of slurry when the slurry pump impeller is in use.
34. (canceled)
35. The centrifugal slurry pump impeller according to claim 29, wherein each passageway includes an inner region which begins adjacent the leading edge of the plurality of pumping vanes and ends mid-way along each passageway, and an outer region which begins mid-way along each passageway and ends adjacent the outer peripheral edge, wherein the one or more cavities are substantially located in the inner region of each passageway.
36. (canceled)
37. The centrifugal slurry pump impeller according to claim 29, wherein the wear resistant composition sits proud of the surface of the inner face of the back shroud.
38-41. (canceled)
42. The centrifugal slurry pump impeller according to claim 29, wherein the slurry pump impeller is composed of a high chromium white cast iron, and the wear resistant composition is selected from tungsten carbide.
43-45. (canceled)
46. The centrifugal slurry pump impeller according to claim 1, wherein the one or more cavities are formed in the outer face of the back shroud.
47-48. (canceled)
49. The centrifugal slurry pump impeller according to claim 46, wherein the one or more cavities pass from the outer face of the back shroud to towards the inner face of the back shroud in the region of the passageways.
50-54. (canceled)
55. The centrifugal slurry pump impeller according to claim 46, wherein including a plug portion at the opening of the one or more cavities, wherein the plug portion covers the wear resistant composition located within the one or more cavities.
56. The centrifugal slurry pump impeller according to claim 46, wherein the plug portion includes an outer surface which is substantially flush, or in the same plane as a surface of the outer face of the back shroud.
Description
DESCRIPTION OF THE FIGURES
[0032] The accompanying drawings facilitate an understanding of the various embodiments.
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DETAILED DESCRIPTION
[0046] By means of the method described herein, it was found that a composite metal slurry pump impeller may be produced which finds application as a wear component for use in centrifugal slurry pumps in the minerals processing industry. In particular, it was found that when one or more cavities were formed during the casting process of the slurry pump impeller, the one or more cavities did not significantly affect the structural integrity of the slurry pump impeller and also allowed for a wear resistant composition in solid form to be bonded and/or secured into the one or more cavities to produce a composite metal slurry pump impeller with increased wear resistance properties.
[0047] In certain embodiments, a composite metal slurry pump impeller is provided which may be composed of a host metal composition including a wear resistant material bonded and/or secured within cavities formed during the casting process of the host metal composition. Alternatively, the cavities may be formed after the casting process by machining the cavities into the host metal composition.
[0048] The cavities are formed in the host metal composition and the resulting composite slurry pump impeller is composed of the host metal composition and the wear resistant material. The wear resistant material may be bonded or secured within cavities that may be located within the body of the slurry pump impeller composed of the host metal composition adjacent, or proximal to the passageways located between the pump vanes.
[0049] In certain embodiments, the wear resistant material is located such that it is encased within the main body of the composite metal slurry pump where the main working surfaces of the composite metal slurry pump are composed of the host metal composition. This allows that the working surfaces of the slurry pump are not hydrodynamically altered by the inclusion of the wear resistant material. In this embodiment, when the main body of the metal wear component begins to wear during use, the wear resistant material becomes exposed which then slows down the rate of wear experienced by the metal wear component.
[0050] In an alternative embodiment the wear resistant composition is included within cavities located on the main working surfaces of the composite metal slurry pump impeller, such as on the passageways between pumping vanes of the slurry pump impeller. In this form, the wear resistant material has a top surface that is recessed or flush (in line) with the surface of the inner face of the shroud of the pump impeller that is located in the passageways between the pumping vanes. Alternatively, the wear resistant material may sit proud of the surface of the inner face of the shroud to an extent where the impact of the wear resistant material does not materially affect the hydrodynamic properties of the shape of the slurry pump impeller.
[0051] The composite metal slurry pump impeller may be produced using methods of producing composite metal components such as for example described in WO 2019/119043 the contents of which is incorporated herein by reference.
[0052] The host metal composition may be selected from any suitable metal or metal alloy that is appropriate for casting wear components, such as for example high chromium white cast iron. The wear resistant composition would ideally have an increased wear resistance than the host metal composition and may be chosen from a material with a very high wear resistance such as tungsten carbide. The tungsten carbide may be sintered and/or may have a grain size of 2 to 6 micrometers. In a preferred form, the wear resistant composition is cylindrical, cuboid or button shaped or is of another form that is commonly manufactured. A commonly manufactured form such as cylindrical, cuboid or button shape has been found to be generally less expensive than other more irregular shapes which reduces the cost of producing the composite metal slurry pump impeller as herein described.
[0053] In an embodiment, the wear resistant composition is bonded into the one or more cavities in the host metal using an adhesive. The adhesive may have high gap filling capabilities and high tensile strength. For example, the adhesive may be selected from LOCTITE EA 9497 or 3M Scotch-weld 7236 B/A or other structural epoxy adhesive; or a high strength retaining compound such as Loctite 620, Loctite 638 or Loctite 660.
[0054] As an alternative, the wear resistant composition is bonded into the one or more cavities by using a brazing method. As a further alternative, or in addition to the above mentioned bonding examples, the wear resistant component may be bonded or secured into the one or more cavities via a mechanical locking arrangement such as for example a threaded plug, a shrink-fit plug or a close-fit plug secured by a high-strength retaining compound; these measures being employed to prevent the wear resistant component from coming out of the cavity in which it is secured during operation of the slurry pump impeller.
[0055] Referring to
[0056] Referring to
[0057] Turning specifically to
[0058] The wear resistant composition 25 corresponds to the shape of the cavities 20 and may be cylindrical or disk like in shape where the diameter of the wear resistant composition 25 is significantly greater than its height. This provides that the diameter of the cavities 20 and the wear resistant composition 25 is at least 50%, and in preferred embodiments at least 75%, of the cross section of the passageways 6 located between respective pumping vanes 12. As the location of the cavities 20 and the wear resistant composition 25 is in the region of the passageways 6, once the inner surface of the back shroud 11 which forms the passageways 6 begins to wear during use of the slurry pump impeller 10 the wear gradually exposes the surface of the wear resistant material 25 bonded with the cavities 20. The wear resistant composition 25 once exposed then slows the rate of wear in the region of the passageways 6 resulting in extended service life of the composite metal slurry pump impeller 10. The wear resistant composition may be located about from 5 mm to 25 mm below the surface on the inner face of the back shroud 11 when initially manufactured.
[0059] As shown in
[0060] Another embodiment of a composite metal slurry pump impeller 10 in accordance with the disclosure is shown in
[0061] Referring to
[0062] In
[0063] Once placed within the cavities 20, a top surface of the wear resistant composition 25 may be recessed, set flush, substantially flush or just proud of the inner surface of the back shroud 11. During use, the wear resistant composition significantly slows the rate of wear in the inner region of the passageways which enhances the working life of the composite metal slurry pump impeller 10.
[0064] Another embodiment of a composite metal slurry pump impeller 10 in accordance with the disclosure is shown in
[0065] The cavities 20 located in the impeller depicted in
[0066] The length of the side walls 24 and the contact portion 34 of the cavities 20 may span a substantial distance from one opposed side face 7 to the other opposed side face of the pumping vanes 12. In a preferred form, the contact portion 34 of the cavities 24 may be located across a majority, and preferably all of the width of the passageway from one opposed side face 7 to the other opposed side face 8 of the pumping vanes 12.
[0067] As shown in
[0068] The wear resistant composition 25 is located within and then bonded within the cavities 20 when the slurry pump impeller is produced so as not to be exposed to the passageway 6. This provides that when the slurry pump impeller is initially commissioned, the wear resistant composition does not affect the hydrodynamic properties of the slurry pump impeller 10 during operation.
[0069] The wear resistant composition 25 corresponds to the shape of the cavities 20 and may be cylindrical in shape where the height of the wear resistant composition 25 is significantly greater than its width. This provides that the length of the side wall and the contact portion of the cavities 20 and the wear resistant composition 25 is at least 50%, and in preferred embodiments at least 75%, of the cross section of the passageways 6 located between respective pumping vanes 12. As the location of the cavities 20 and the wear resistant composition 25 is in the region of the passageways 6, once the inner surface of the back shroud 11 which forms the passageways 6 begins to wear during use of the slurry pump impeller 10 this gradually exposes the surface of the wear resistant material 25 bonded within the cavities 20 at the location of the contact portion 34. The wear resistant composition 25 once exposed then slows the rate of wear in the region of the passageways 6 immediately downstream (towards the peripheral edge of the back shroud) from the wear resistant composition 25 resulting in extended service life of the composite metal slurry pump impeller 10. The wear resistant composition 25 may be located about from 5 mm to 25 mm below the surface on the inner face of the back shroud 11 when the impeller 10 is initially manufactured.
[0070] As shown in
[0071] Referring to
[0072] The cavities shown in each of
[0073] The cavities 20 depicted in
[0074] The wear resistant composition 25 corresponds to the shape of the cavities 20 and may be cylindrical in shape as shown in
[0075] As the location of the cavities 20 and the wear resistant composition 25 is in the region of the passageways 6, once the inner surface of the back shroud 11 which forms the passageways 6 begins to wear during use of the slurry pump impeller 10 the wear gradually exposes the surface of the wear resistant material 25 bonded with the cavities 20. The wear resistant composition 25 once exposed then slows the rate of wear in the region of the passageways 6 resulting in extended service life of the composite metal slurry pump impeller 10.
[0076] A plug portion 26 in the form of a disk may also be located on top of the wear resistant composition 25 depicted in
[0077] In the foregoing description of certain embodiments, specific terminology has been resorted to for the sake of clarity. However, the disclosure is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes other technical equivalents which operate in a similar manner to accomplish a similar technical purpose. Terms such as “left” and right”, “front” and “rear”, “above” and “below” and the like are used as words of convenience to provide reference points and are not to be construed as limiting terms.
[0078] In this specification, the word “comprising” is to be understood in its “open” sense, that is, in the sense of “including”, and thus not limited to its “closed” sense, that is the sense of “consisting only of”. A corresponding meaning is to be attributed to the corresponding words “comprise”, “comprised” and “comprises” where they appear.
[0079] In addition, the foregoing describes only some embodiments of the invention(s), and alterations, modifications, additions and/or changes can be made thereto without departing from the scope and spirit of the disclosed embodiments, the embodiments being illustrative and not restrictive.
[0080] Furthermore, invention(s) have described in connection with what are presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention(s). Also, the various embodiments described above may be implemented in conjunction with other embodiments, e.g., aspects of one embodiment may be combined with aspects of another embodiment to realize yet other embodiments. Further, each independent feature or component of any given assembly may constitute an additional embodiment.
TABLE-US-00001 List of Parts passageways 6 opposed side faces 7, 8 top surface 9 impeller 10 back shroud 11 pumping vane 12 trailing edge 13 leading edge 14 Inner face of back shroud 15 impeller eye 16 Inner face of front shroud 17 Outer face of back shroud 18 cavity 20 front shroud 21 opening 22 end wall 23 side wall 24 wear resistant composition 25 plug portion 26 inner region 30 outer region 31 front shroud 21 opening 22 contact portion 34