METHOD FOR OBTAINING CONCENTRATED BRINE OF MINIMUM IMPURITY CONTENT FROM BRINE FOUND IN NATURAL SALT FLATS AND SALT MARSHES, SAID METHOD HAVING MINIMUM ENVIRONMENTAL IMPACT AND MAXIMUM LITHIUM RECOVERY
20230313338 · 2023-10-05
Inventors
Cpc classification
C01F5/22
CHEMISTRY; METALLURGY
Y02P10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C22B3/20
CHEMISTRY; METALLURGY
International classification
Abstract
A procedure of minimum environmental impact and maximum lithium recovery for obtaining concentrated brines with minimal impurity content from brines that embed natural salt flats and salt marshes. The procedure may include: building fractional crystallization ponds by solar evaporation; filling the ponds with natural brine; pre-concentrating natural brine to the maximum possible lithium concentration in the liquid phase without precipitating lithium-containing salts; cooling the pre-concentrated brine obtained in ensuring maximum precipitation of salts containing sulfate anion; chemically pre-treating the liquid phase of brine separated from precipitated salts by cooling to minimize sulfate anions in the liquid phase after cooling; pre-concentrating the pre-treated liquid phase to the maximum possible lithium concentration without precipitating lithium-containing salts; chemically treating the liquid phase of brine separated from precipitated salts to minimize the concentration of magnesium, calcium, boron and sulfate in the liquid phase; and concentrating the resulting liquid phase.
Claims
1. A procedure of minimum environmental impact and maximum lithium recovery to obtain concentrated brines with minimum impurity content from brines that embed natural salt flats and salt marshes, the procedure wherein the following stages are comprised: a) building fractional crystallization ponds by solar evaporation; b) filling ponds with natural brine; c) initially pre-concentrating natural brine to the maximum possible lithium concentration in the liquid phase without precipitating lithium-containing salts; d) cooling the pre-concentrated brine obtained in c) ensuring maximum precipitation of sulfate anion-containing salts; e) chemically pre-treating the liquid phase of brine separated from precipitated salts by cooling to minimize sulfate anions in the liquid phase after cooling; f) finally pre-concentrating the pre-treated liquid phase to the maximum possible lithium concentration in it without precipitating lithium-containing salts; g) chemically treating the liquid phase of the brine separated from the precipitated salts at the stage f) to minimize the concentration of magnesium, calcium, boron and sulfate in the liquid phase; and h) concentrating the liquid phase obtained at the stage g).
2. The procedure of claim 1, wherein brine is obtained with a lithium concentration between approximately 65 g/dm.sup.3 and approximately 75 g/dm.sup.3, and with low impurity content.
3. The procedure of claim 1, wherein high-purity sodium chloride is obtained at the stage c) of initial pre-concentration.
4. The procedure of claim 1, wherein the cooling stage d) is carried out by taking advantage of the low temperatures that characterize the climate where the salt flat is located, when the quantity of heat to be extracted from the liquid phase that delivers pre-concentration stage c) is high, making the alternative of using cooling equipment using mechanical energy economically unfeasible.
5. The procedure of claim 1, wherein cooling stage d) is carried out by using mechanical cooling crystallization equipment when the volume of the liquid phase that delivers the pre-concentration stage c) is not high, and the quantity of salts containing anion sulfate and crystallizing by cooling is not high, making this alternative economically unfeasible.
6. The procedure of claim 1, wherein at the cooling stage d) selected salts are separated from the group consisting of sodium sulfate, potassium chloride, potassium sulfate and their mixtures, according to the chemical composition of the brine.
7. The procedure of claim 1, wherein at the pre-treatment stage e) the use of reagents, such as calcium chloride or barium chloride is minimized, by significantly reducing the sulfate/lithium ratio naturally using favorable weather conditions or mechanical crystallizers by cooling at the prior cooling stage d).
8. The procedure of claim 1, wherein the lithium recovery is increased by the efficient wash of solid effluents obtained at the pre-treatment stage e), using a water mass equal to one third of the mass of drained solid effluents obtained.
9. The procedure of claim 1, wherein at the pre-treatment stage e) barium sulfate is obtained from the solid effluents obtained when it is used as a barium chloride reagent.
10. The procedure of claim 1, wherein at the pre-treatment stage e) calcium sulfate is obtained from the solid effluents obtained when it is used as a calcium chloride reagent.
11. The procedure of claim 1, wherein the definition of a degree of lithium concentration as the limit of final pre-concentration stage f) allows minimizing the magnesium/lithium ratio.
12. The procedure of claim 1, wherein the minimum magnesium/lithium ratio reduces the use of reagents and the generation of solid effluents concomitantly, thus maximizing lithium recovery.
13. The procedure of claim 1, wherein at the final pre-concentration stage f) a mixture of sodium chloride and potassium chloride is obtained from which potassium chloride can be obtained.
14. The procedure of claim 1, wherein, when necessary, potassium chloride is added to the brine of stage f) to reach a lithium concentration greater than approximately 35 g/dm.sup.3, without crystallizing lithium-containing salts in their chemical formula.
15. The procedure of claim 1, wherein pre-concentrated brine at the stage f) with more than 35 g/dm.sup.3 of lithium is transported to sites with an industrial infrastructure where stages g) and h) are performed, by improving the performance of the procedure.
16. The procedure of claim 1, wherein at the treatment stage g) separate sodium sulfate is used at the cooling stage d) as an input of sulfate anions.
17. The procedure of claim 1, wherein treatment stage g) is carried out at two substages, wherein at the first substage g.1) calcium hydroxide and sodium sulfate, or other water-soluble sulfates of chemical or mining origin such as mirabilite or thenardite are used as reagents, to reduce the contents of magnesium, calcium and boron; and at the first substage g.2) a minimum quantity of sodium hydroxide, sodium carbonate and barium chloride is used to minimize the contents of magnesium, calcium and sulfate.
18. The procedure of claim 17, wherein when performing the treatment substage g.1) a lithium recovery greater than approximately 95 % is obtained due to the separation and wash of solid effluents obtained.
19. The procedure of claim 1, wherein stage h) is carried out using thermally assisted evaporative crystallizers from any primary source.
20. The procedure of claim 19, wherein it allows obtaining fresh water, when the alternative of performing the final concentration stage h) in mechanical equipment is chosen.
21. The procedure of claim 1, wherein it allows to define and calculate the variables necessary to determine the solar evaporation pond system, auxiliary ponds, accumulation ponds and natural crystallizers used at the different stages of the procedure.
22. The procedure of claim 1, wherein it allows to determine that the volume of water for washing salts separated from brine during the procedure is in the order of the volume of the effective porosity of the crystal bed deposited on the floor of ponds and natural crystallizers, and with the lithium concentration in the liquid phase that embeds crystals.
23. The procedure of claim 1, wherein when recycling brine is transported to the pond sector from the plant, the same quantity of liquid is transported from the pond sector.
24. The procedure of claim 1, wherein obtaining concentrated brine with low impurity content allows operating the “raw” lithium carbonate and purified lithium carbonate plants without the need to transport solutions that are recycled to the location of the ponds.
25. The procedure of claim 1, wherein it allows the production of lithium carbonate and/or lithium hydroxide in a single plant located in a site with a good industrial infrastructure, to which the following is transported from any evaporite: i) pre-concentrated brine with more than 35 g/dm.sup.3 of lithium to perform the stages g) and h) to produce the lithium compounds, and ii) treated and concentrated brine with more than 65 g/dm.sup.3 of lithium to produce lithium compounds.
26. The procedure of claim 1, wherein after processing the entire brine extracted from the salt flat depleted and/or adulterated brine or any other liquid effluent is not dumped into the basin.
Description
BRIEF DESCRIPTION OF THE FIGURES
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SUMMARY OF THE INVENTION
[0060] The procedure object of this invention comprises an initial pre-concentration stage with fractional crystallization of natural brine in solar evaporation ponds, for the purposes of reaching the maximum lithium concentration in the liquid phase without crystallizing and precipitating salts that contain this element in their chemical formula. At this stage the first compounds of commercial interest, such as sodium chloride and potassium chloride, are separated and the volume of the liquid phase is significantly reduced. If the mass ratio of magnesium/lithium concentrations is less than a certain value in the liquid phase with initial pre-concentration, preferably approximately 2, the procedure continues to directly treat this liquid phase with lime and sodium sulfate, as described below. Otherwise, the procedure continues as described below. The concentration of sulfate anions in brine with initial pre-concentration depends on the room temperature and, consequently, varies throughout the year. When this concentration is approximately 20 % higher than that corresponding to the equilibrium sulfate anion concentration in the liquid phase when it is cooled at approximately -7° C., the aforementioned reduction in the volume allows to face the next stage consisting of cooling this liquid phase to reach a temperature preferably between -6° C. and approximately -8° C. Under these conditions, sulfate anion-containing salts in their chemical formula crystallize by cooling, by substantially reducing the mass ratio of sulfate/lithium concentrations in the aforementioned liquid phase. Depending on the volume to be processed and the quantity and latent heat of the crystallizing salts, this cooling can be performed in natural crystallizers, taking advantage of the low temperatures of winter months, or in mechanical cooling crystallization equipment.
[0061] When the sulfate anion concentration in brine with initial pre-concentration, which varies depending on the room temperature, is preferably approximately 20 % lower than that corresponding to the equilibrium concentration in the liquid phase when it is cooled at about -7° C., the cooling stage is not necessary. The procedure continues a stoichiometric chemical pre-treatment to the sulfate anion content of the post-cooling liquid phase with an aqueous calcium chloride or barium chloride solution. It is also possible to use calcium hydroxide, but as explained in the detailed description of the invention, this option is not convenient. Due to this reduction in the sulfate content it is possible to continue the pre-concentration of the pre-treated liquid phase until a new maximum possible lithium concentration value is reached, without crystallizing and precipitating lithium-containing salts in their chemical formula; this final pre-concentration is always performed in solar evaporation ponds. While the new maximum lithium concentration value depends on the evolution of lithium, magnesium and potassium concentrations in the final pre-concentration ponds, the mass ratio of magnesium/lithium concentrations in the liquid phase that delivers the final pre-concentration stage is always lower than that corresponding to pre-treated brine. When this new maximum lithium concentration value is such that the mass ratio of magnesium/lithium concentrations is not less than approximately 2, it is possible to continue the final pre-concentration process by adding the quantity of potassium chloride needed to avoid the crystallization of lithium-carnalite to the last ponds of this process. In any case, during this final pre-concentration stage the mass ratio of magnesium/lithium concentrations is significantly reduced by crystallization and precipitation of magnesium and potassium salts, and the liquid phase is able to undergo a chemical treatment with a minimum aggregate of reagents to reduce the contents of magnesium, calcium, sulfate and boron. This treatment is conducted at two stages: (i) a first stage in which calcium hydroxide is added, for example in the form of lime slurry, calculated stoichiometrically with respect to magnesium content, and an aqueous sulfate anion-containing solution, which is obtained by dissolution in water or in the recycling solution of precipitated salts at the cooling stage of anhydrous or decahydrated sodium sulfate, or a mixture of both, calculated stoichiometrically with respect to the calcium-ion content after precipitation of magnesium hydroxide; solid effluents obtained at this first stage of treatment are filtered and washed, by recycling the wash water for suspension and dissolution of reagents used at this same stage; and (ii) at the second stage, the liquid phase is treated with the necessary quantity of an aqueous sodium hydroxide solution to adjust pH and ensure a minimum magnesium content in the liquid phase, by then adding a stoichiometrically calculated aqueous sodium carbonate solution to separate the remaining calcium ions, and finally adding an aqueous barium chloride solution to separate the remaining sulfate ions. When the liquid phase obtained at the end of the final pre-concentration has a lithium concentration greater than approximately 35 g/dm.sup.3, it is diluted during treatment to minimize lithium loss in the solid effluents generated and, at the end of it, has a lithium content between approximately 10.5 g/dm.sup.3 and approximately 12 g/dm.sup.3. When the lithium concentration after final pre-concentration is low, as described in the example of the brine from the Río Grande Salt flat, and it is not economically feasible to dispose of potassium chloride, the pre-concentrated brine is subjected to the chemical treatment as described by adding less water with reagents. In the latter case, the liquid phase obtained after treatment is concentrated in solar evaporation ponds to reach concentrations between approximately 65 g/dm.sup.3 and approximately 75 g/dm.sup.3. When pre-concentrated brine can reach a lithium concentration greater than 35 g/dm.sup.3, the liquid phase obtained after treatment can also be concentrated in solar evaporation ponds to reach concentrations between approximately 65 g/dm.sup.3 and approximately 75 g/dm.sup.3. This concentrated brine can be transported to sites with a good industrial infrastructure and has very low impurity content which facilitates operation and minimizes the cost of obtaining very pure lithium compounds. But, as showed in the detailed description of the invention and in the example of brine from the Pozuelos Salt flat, the alternative of transporting pre-concentrated brine with more than approximately 35 g/dm.sup.3 of lithium to places with an industrial infrastructure has important advantages from an economic technical viewpoint; in this case the chemical treatment is performed at the same plant where the final concentration process is performed in mechanical evaporation equipment, and the concentrated brine also reaches concentrations between approximately 65 g/dm.sup.3 and approximately 75 g/dm.sup.3, has low impurity content and is obtained in less time. The procedure object of this invention allows selecting, for each case, the best alternative of application for the seven stages involved. For all possible alternatives, it has low mechanical and thermal energy requirement. In addition, avoiding the crystallization and precipitation of lithium-containing salts in their chemical formula in any of the stages, and by minimizing the use of reagents and an efficient system of separation and wash of crystallized and precipitated salts in the ponds and solid effluents generated in pre-treatment and treatment, the procedure has a recovery degree between approximately 65 % and approximately 75 %. Finally, the procedure object of this invention is applicable to an industrial scale and is a minimum environmental impact procedure, mainly because it is performed with no return of depleted and/or adulterated brine or any other liquid effluent to salt flat.
DETAILED DESCRIPTION OF THE INVENTION
[0062] This invention comprises a procedure for the extraction and processing of natural brines that aims to meet the necessary conditions from the viewpoint of the procedure, to be sustainable over time. For natural brines generally and particularly for those contained in any salt body of the Argentine Puna, Bolivian Altiplano, Atacama Desert or any evaporite, this is achieved on the basis of the following: [0063] 1. Maximize the lithium recovery degree and optimize that of each and all other chemical species of interest contained in natural brines. In all cases, the recovery degree is measured as the quantity expressed in a given mass unit of each chemical species contained in the marketable quantity of final product obtained, when a volume of natural brine extracted from the salt flat by pumping or coming from a free-flowing well containing a mass unit of the same chemical species is processed. When maximizing and optimizing the recovery degree, the extraction flow of natural brine required for the same production is minimized. This involves minimizing the catchment area associated with each extraction point and minimizing the disturbance pumping causes in the hydrogeochemical system. It is important to clarify that, depending on the characteristics of each salt body, pumping can be performed from a natural pond built by digging a shallow vat on the surface of the crystalline core of a free aquifer and/or from a deep well built with a drilling equipment. [0064] 2. Determine the maximum possible pumping flow of each extraction point so that the catchment area does not affect freshwater aquifers and the disturbance caused by the pumping is such that the hydrogeochemical system returns to an equilibrium state. [0065] 3. Minimize the specific use of reagents and the specific generation of solid effluents, using the advantages provided by the weather conditions of the region where the salt deposits are located. [0066] 4. In no case return adulterated and/or depleted brine or discharge any other liquid effluent to the endorheic basin where the salt deposit lies. [0067] 5. Include alternatives to optimize specific thermal and mechanical energy requirements from primary sources, by taking advantage of the weather conditions in the region where the salt deposits are located.
[0068] But, in addition, the application of the procedure object of this invention is sustainable over time because it enables the use of human resources that are available in populations close to the lay sites of salt deposits.
[0069] As described above, there are other necessary conditions, which do not depend on the procedure being applied and must be met in order for the extraction and processing of brines contained in the salt flats to be sustainable over time. As, for example, making the necessary forecasts for future generations of populations close to the lay site of the resource to have the economic means to solve the problems that may cause the exploitation of non-renewable natural resources.
[0070] The procedure object of this invention consists of a succession of stages that alternate pre-concentration processes with crystallization and precipitation of salts in solar evaporation ponds, with cooling processes, pre-treatment and treatment of pre-concentrated brine, to finish with a final concentration process of treated brine.
[0071] The procedure object of this invention gives priority to the maximization of the recovery degree by avoiding the crystallization and precipitation of lithium ion-containing salts in their chemical formula. This is met at all stages comprising the procedure.
[0072] The procedure described in this invention also gives priority to the maximization of the recovery degree, by minimizing the lithium content in the moisturizing solution that retains the crystals obtained after drainage and wash in the concentration and cooling processes, and optimizing the filtration and wash operations of solid effluents obtained in the pre-treatment and treatment processes of pre-concentrated brines.
[0073] In the aforementioned geographical region, there are a few salt flats that have ion ratios w/w with very high values relative to the average values. For example, the Incahuasi salt flat, located in the Catamarca Province, has the following values: magnesium/lithium=103, sulfate/lithium=173, boron/lithium=9 and potassium/lithium=38. For salt flats with similar characteristics to Incahuasi the procedure begins with: [0074] an initial pre-concentration stage consisting of reducing the volume of brine as much as possible through a concentration process in solar evaporation ponds, without affecting the recovery degree; and [0075] an initial pre-treatment stage with sodium carbonate or trona to crystallize, precipitate and separate the solid phase as magnesite. Continue pre-treatment by acidifying the liquid phase with hydrochloric acid to separate some boron as boric acid.
[0076] The procedure then continues the cooling stage and the other stages described below, for the brines contained in most salt flats of Argentine Puna, Bolivian Altiplano, Atacama Desert, or any evaporite.
[0077] As shown in the Table below, the ion ratios w/w, corresponding to the brines contained in most salt flats, have magnesium/lithium values less than 20, sulfate/lithium less than 70, boron/lithium less than 1.5 and potassium/lithium less than 40.
TABLE-US-00001 Table of ion ratios w/w Salt flat magnesium/lithium sulfate/lithium boron/lithium potassium/lithium Atacama 6.4 <1 0.3 12 Diablillos 4 12.1 1.1 10 Pozuelos 4.1 5.8 0.6 6.3 Rincón 10.6 22.8 1.9 19 Hombre Muerto 1.7 13.9 0.7 10.7 Cauchari 2.9 29.4 2.2 8.3 Salinas Grandes 2.8 3.7 0.13 11 Pastos Grandes 5.3 16.8 1.1 9.7 Centenario 7.5 - - 15 Ratones 5.6 18 0.7 11.5 Jama 5 - 1.3 17 Río Grande 12.4 83.8 1.01 17.9 Olaroz 3.4 25.8 1.6 8.5 Arizaro 19 27 <0.5 29 Laguna Verde 2 0.6 1.4 9 Maricunga 7 0.6 0.5 7.3
[0078] In salt flats such as Laguna Verde in Catamarca, Argentina, and Maricunga in Chile, natural brine has a high calcium content and low sulfate content. In these cases it is necessary to reduce the calcium content by natural crystallization of any hydrate or by the addition of trona or coipa. It is also possible to reduce the calcium content by mixing, where possible, this brine with another one that has a high sulfate content and low calcium content, from another salt flat or another area of the same salt flat as is the case, for example, in the Atacama salt flat. The procedure then continues the pre-treatment stage and the other stages described below mainly for the brines contained in most salt flats of the Argentine Puna, Bolivian Altiplano and Atacama Desert.
[0079] For salt flats with brines that do not have a high calcium content, and that have mass ratio values of magnesium/lithium concentrations less than 25, sulfate/lithium less than 100, boron/lithium less than 2 and potassium/lithium less than 50, the procedure object of this invention consists of the performance of the following stages: [0080] I. Initial pre-concentration stage of natural brine. [0081] II. Cooling stage. [0082] III. Pre-treatment stage. [0083] IV. Final pre-concentration stage. [0084] V. Treatment stage. [0085] VI. Post-treatment concentration stage. [0086] VII. Final concentration stage.
[0087] Before starting the description of the stages that define the procedure, it is important to clarify that the concentration and fractional crystallization processes could be performed in mechanical equipment employing mechanical compression, evaporation in multiple stages, flash evaporation or adiabatic cooling crystallization, depending on the availability and cost of thermal and mechanical energy at the site of the resource location. But, taking into account the significant quantity of water that needs to be evaporated at stages I and IV, and the weather conditions of the region where the salt flats are located where there is high solar radiation, low rainfall, strong winds and low relative humidity in room, it is convenient to perform this operation in solar evaporation ponds. These ponds are large vats of approximately 2.5 m deep, with waterproofed floors and walls naturally or artificially, for example, preferably with PVC or polyethylene HDPE membranes, minimizing the losses of brine contained therein. For example, for an HDPE membrane of approximately 2 mm thick, the loss is estimated at approximately 0.4 % of the volume pumped into a pond operating with a height of liquid phase of approximately 0.45 m; when the thickness of the membrane increases up to approximately 2.5 mm, the loss is reduced at less than approximately 10 % of that corresponding to the membrane of approximately 2 mm; for this reason, to achieve greater recovery, it is convenient that the ponds operating at a higher lithium concentration are waterproofed with thicker membranes. Before waterproofing, floors must be smoothed and leveled with the minimum slope needed to counteract the wind effects; the walls must also be smoothed and built with the maximum slope that allows the material available in the area for construction.
[0088] In the procedure object of this invention, the initial pre-concentration and final pre-concentration stages are concentration and fractional crystallization processes that use solar evaporation ponds. These stages may include one or more substages defined by the lithium concentration in the brine entering into the substage, and the lithium concentration of the brine coming out thereof. In turn, each substage can be performed with one or more ponds in accordance with the volume of natural brine being processed, the recommended size for the construction and operation of the ponds, and the need to optimize the periodic harvesting process of the crystals deposited at the bottom of them. The post-treatment and final concentration stages can also be performed using solar evaporation ponds, with the same considerations described for the initial and final pre-concentration stages; but if transport of the pre-concentrated or pre-treated brine to a place with a better industrial infrastructure is chosen, these stages will be performed in thermally assisted mechanical evaporative crystallizers.
[0089] Stage I begins by pumping natural brine to the pond(s) of its first substage. The lithium concentration in the pond(s) of the last substage of this stage is that corresponding to a considerable volume reduction, preferably a lithium concentration close to the possible maximum one of reaching without crystallizing and precipitating lithium-containing salts at this substage to the lithium in their chemical formula. Depending on the characteristics of the natural brine being processed, the volume of brine with initial pre-concentration coming out of stage I may result in a value between approximately 3 % and approximately 20 % of the natural brine volume pumped into the pond(s) of its first substage. This volume reduction allows: i) continuous obtaining and accumulation of brine with initial pre-concentration during the months of a higher evaporation rate than in the southern hemisphere and the aforementioned geographical area corresponds to the months of August to May, to then continue, when necessary, with the cooling stage during the months with a lower minimum temperature corresponding to the months of June and July if using the natural conditions is chosen; or ii) without the need to accumulate pre-concentrated brine during the months of a higher evaporation rate, perform the cooling process continuously, using mechanical cooling crystallization equipment. Stage I comprises the following periods:
[0090] Charging period of the pond system included at the stage.
[0091] When cooling is necessary and in the case of using natural conditions, it is appropriate that in the southern hemisphere this period ends between 1 June and 31 July of the year in which the following period begins, which corresponds to the period of obtaining brine with initial pre-concentration. This is thus to minimize the size of the specially built ponds for brine accumulation with initial pre-concentration. When mechanical cooling crystallization equipment is used, there are no conditions for the end date of this charging period. In any case, the duration of this period is a function of the lithium concentration at the beginning and end of the stage, the height of free brine specified for the operation of the ponds of each substage, the retention of brine in the crystal bed deposited at the bottom of each pond and the average evaporation rate during the charging period.
First Period of Obtaining and Accumulating Brine with Initial Pre-Concentration, without Harvesting Crystallized and Precipitated Salts in the Ponds
[0092] During this period, each pond generates a concentrated liquid phase flow, which depends on the lithium concentration at which the pond operates, the flow and the lithium concentration that has the brine entering into it and the evaporation rate. But from this total flow, the ponds only deliver the flow corresponding to the free liquid phase, retaining the trapped flow in the effective porosity of the crystal bed and the flow corresponding to the moisturizing solution associated with the crystals. As the evaporation rate varies throughout the year, for the same lithium concentration in the brine entering into the pond, the flow of this brine must change to maintain a constant lithium concentration at which the pond operates. In the event that it is necessary to process a minimum flow with a constant lithium concentration, such as the existence of a free-flowing well, the pond system should be designed for the average evaporation rate of the months with lower values, and another source of brine must be available, e.g. pumping from a surface vat or from a deep well. In any of these cases, if the concentration and flow of brine delivered by the stage is to be kept constant, the liquid phase level of the ponds involved must be adequately modified. Only in the event that the cooling stage is necessary and natural conditions are chosen, this period should end between 15 and 31 May each year for the same region.
Cleaning Period of Initial Pre-Concentration Ponds
[0093] When the quantity of salts deposited at the bottom of a pond reaches a certain height preferably not greater than one meter, the free liquid phase is pumped into an auxiliary pond with the capacity to also contain the brine drained from the crystal bed and wash water of the precipitated salts. Preferably, the area of auxiliary pond should be equal to the area of the pond that is in the cleaning process. Crystals are drained by trenching and the drained brine is also pumped into the auxiliary pond. If the liquid phase at which the pond operates in the washing process has a lithium ion concentration greater than approximately 1.5 mg/dm.sup.3, it is necessary to wash the crystals by immersion adding a volume of water, preferably fresh water, equivalent to the estimated volume for the effective porosity of the crystal bed after drainage. The post-washed crystals are drained again by trenching and all the wash water is pumped into the auxiliary pond. Post-drained and/or post-washed crystals are harvested and heaped up grains for threshing in an area specially intended for accumulation for later use. The brine contained in the auxiliary pond is pumped back to the pond that was cleaned, and the auxiliary pond is intended for the cleaning of another pond. It is clear that, immediately after charging, the free brine height in the clean pond is higher than the height during the first unharvested operating period and, although it has a lower lithium concentration by dilution with wash water, the total quantity of lithium contained in it is higher. For this reason, during the new unharvested operation, the pond will deliver a little less than the total concentrated brine flow, in comparison to that which is actually produced. This is because it delivers the free brine flow produced in the new unharvested operation, plus a fraction of the trapped flow in the porosity of the crystal bed during the previous unharvested operation, plus the moisturizing solution flow associated with the crystals deposited at the bottom of the pond during the previous unharvested operation, and less the quantity of equivalent moisturizing solution, quantity of brine with the same lithium concentration at which the pond operates, which retain the post-washed and drained crystals, obtained during the previous unharvested operation. In this case, if the flow and lithium concentration in the brine delivering the stage is to be kept constant, the liquid phase level of the ponds involved must be adequately modified. But in this new unharvested period, the flow delivering the stage will be greater than that delivered during the first unharvested period. At the end of this new unharvested period the free brine height will have the same value with which the pond operated throughout the first unharvested period.
Subsequent Periods of Obtaining and Accumulating Initial Pre-Concentrated Brine, without Harvesting Crystallized and Precipitated Salts in the Ponds
[0094] During these periods the ponds operate as described for the first unharvested period, and the only difference is a greater height of free brine, as expressed in the previous item. For cooling using natural conditions, these periods must end between 15 and 31 May each year.
[0095] Crystalized and precipitated salts in the first ponds of initial pre-concentration generally contain more than approximately 95 % sodium chloride. Particularly those that crystallize and precipitate in the ponds that reach a lithium ion concentration less than approximately 2.5 g/dm.sup.3 are those used to produce salt for human consumption, salt for industrial use, salt breads for direct use in livestock and as raw material for the production of mineralized salt for use in livestock.
[0096] If the mass ratio of magnesium/lithium concentrations is less than a certain value in the liquid phase delivering stage I, preferably approximately 2, the procedure continues with stage V, treating this brine with initial pre-concentration directly as described below. Otherwise, the procedure continues as described below.
[0097] The sulfate concentration in the liquid phase delivered by stage I depends on the temperature of the liquid phase and, consequently, varies throughout the year. When this concentration is between approximately 10 % and approximately 20 % higher than the sulfate anion concentration that has this liquid phase after being cooled at approximately -7° C., it is necessary to perform stage II. Otherwise, stage II is not performed and the procedure continues with the performance of stage III.
[0098] Stage II consists of a cooling process of brine with initial pre-concentration. This cooling process can be performed continuously, using mechanical cooling crystallization equipment, decreasing the temperature of the pre-concentrated brine up to temperatures between approximately -8° C. and approximately -6° C. In this case, the solids separated from the liquid phase mechanically are washed with a freshwater mass approximately equal to 30 % of mass of drained crystals. Wash water is mixed with the obtained liquid phase and pumped to stage III. The mechanically washed and drained crystals are heaped up grains for threshing, to be then used as a raw material for obtaining sodium sulfate and/or potassium sulfate and/or potassium chloride. Sodium sulfate is mainly used in the detergent industry and in the cellulose pulp industry. Potassium sulfate and potassium chloride are used as fertilizers in agriculture. Where economically appropriate, sodium sulfate obtained at this stage is used as a reagent in the treatment corresponding to stage V described below; if it is appropriate to sell this sodium sulfate, the sulfate anions required at stage V may come from mirabilite containing decahydrated sodium sulfate and/or thenardite containing anhydrous sodium sulfate, minerals available, for example, in the aforementioned geographic Region.
[0099] The cooling process comprising stage II can also be carried out taking advantage of the minimum low temperatures and minimum absolute temperatures less than approximately -10° C. and approximately -17° C., respectively, characteristics of the months of June and July in the high mountain range at more than 3,600 msnm, where more than 90% of the salt deposits in the Region are located. This operation is carried out in natural crystallizers consisting of large and shallow vats of approximately 0.50 m, with leveled floors and smoothed and waterproofed floors and walls naturally or artificially, for example, preferably with PVC or polyethylene HDPE membranes, minimizing the losses of brine contained therein. In these vats the brine is charged with initial pre-concentration and exposed to natural cold for a preferable range between approximately 7 and approximately 9 days. Under these conditions salts containing, among others, ions to sulfate anion crystallize and precipitate. The free liquid phase and that obtained by runoff are pumped to accumulation ponds from where the pre-treatment plant is powered. Drained crystals are washed by immersion adding a quantity of fresh water preferably equal to that estimated for the effective porosity of the precipitated crystal bed to the crystallizers. Wash water obtained by runoff is also pumped into the same accumulation ponds. Washed and drained crystals are harvested from the crystallizers and heaped up grains for threshing, to be then used as described for the use of mechanical cooling crystallization equipment.
[0100] The free liquid phase and that obtained at this stage have a mass ratio of sulfate/lithium concentrations, whose value is generally between approximately 10 % and approximately 40 % of the value corresponding to natural brine. In the same proportion, the required quantity of reagents and the quantity of solid effluents generated in pre-treatment are reduced if natural brine or brine were pre-treated with initial pre-concentration. This, in addition to reducing the environmental impact of the process, maximizes the recovery degree by minimizing the losses associated with the moisturizing solution of the solid effluents generated.
[0101] Stage III consists of the chemical pre-treatment of brine resulting from stage II, in order to further reduce the value of the mass ratio of sulfate/lithium concentrations. The brine is charged into a stirred reactor, and mixed with the stoichiometric quantity of cations associated with the sulfate ions forming an insoluble salt; these cations power to the reactor as an aqueous solution. Preferably, this pre-treatment is performed by adding stoichiometrically an aqueous calcium chloride solution or an aqueous barium chloride solution, in concentrations close to those corresponding to those of saturation, preferably approximately 90 % of the value corresponding to those of saturation at room temperature; the solid and liquid phases of the heterogeneous mixture obtained are separated by centrifugation or filtration, washing the solid phase with a quantity of fresh water approximately equal to one third of the mass of the drained solid effluent generated. It is also possible to use calcium hydroxide added in the form of lime slurry as a source of calcium ions; in this case the quantity of solid effluent generated is greater because the crystallization and precipitation of magnesium hydroxide is added, and the separation of the solid and liquid phases is more operationally difficult, because the solid effluent retains greater moisturizing solution and wash is more difficult. On the other hand, by separating the magnesium ions from the liquid phase, the potassium concentration will continue to increase throughout the concentration process, reaching very high values in the final concentrated brine. The pre-treatment process comprising stage III can also be run on continuous reactors and continuous liquid-solid separation systems. The liquid phase and wash water are mixed and pumped into the pond(s) of the first substage of stage IV. Depending on the reagent used, the solid phase obtained from pre-treatment may be calcium sulfate that can be marketed as agricultural gypsum or barium sulfate that is used as filler material in rubber products, paints such as permanent white, linoleum and, among other applications, such as pharmacopoeia.
[0102] By performing stage IV it is possible to continue the concentration process and fractional crystallization in solar evaporation ponds, due to the reduction of the sulfate content of the pre-treated liquid phase. Depending on the chemical composition of the brine being processed, at the first substage of this stage, sodium chloride and potassium chloride can crystallize and precipitate; at the next stage the crystallization and precipitation of carnalite can be added and at the next stage if it is convenient one more substage, bischofite. The lithium concentration reached at this stage is the maximum possible one to reach without precipitating lithium-containing salts in their chemical formula. When for this new maximum lithium concentration value the mass ratio in magnesium/lithium concentration is not less than approximately 2, it is possible to continue the final pre-concentration stage by adding the quantity of potassium chloride needed to avoid crystallization of lithium-carnalite to the last ponds of this stage. The latter, when the availability of the required quantity of potassium chloride is feasible, as shown in the example of brine processing from the Pozuelos Salt flat; otherwise, the procedure continues, by treating the brine with the lowest possible mass ratio of magnesium/lithium concentrations to obtain without the addition of potassium chloride, as shown in the example of brine processing from the Río Grande Salt flat. In any case, during this final pre-concentration stage the mass ratio of magnesium/lithium concentrations is significantly reduced by crystallization and precipitation of magnesium and potassium salts, and the liquid phase is able to undergo a chemical treatment with the minimum possible addition of reagents to reduce the contents of magnesium, calcium, sulfate and boron. As for the ponds covered by stage I, the ponds included at this stage also have a charging period, a first unharvested operating period and cleaning periods that alternate with subsequent unharvested periods.
[0103] If the pre-concentrated brine obtained at the end of stage IV has a higher lithium concentration of approximately 35 g/dm.sup.3, the procedure considers the alternative of transporting this brine to places with an industrial infrastructure, for example, locating the raw and purified plants in the vicinity of a power plant making possible cogeneration, where stages V, VII and VII will be performed more efficiently. In addition, this alternative has important advantages based on the considerations detailed below, when transporting a pre-concentrated brine with, for example, approximately 2.78 % w/w lithium: [0104] a) The transport of liquids has a cost per ton equivalent to approximately 80 % of the solid transport cost. Consequently, transporting approximately 6.76 t of pre-concentrated brine per ton of lithium carbonate, economically only equivalent to transporting approximately 5,408 t. [0105] b) When transporting pre-concentrated brine to a site with an industrial infrastructure, the treatment stage described below is not performed in the salt flat and does not need to be transported from the salt flat approximately 4.3 t of solid effluents generated per ton of lithium carbonate, which can be marketed as by-products or as co-products. The transport of approximately these 4.3 t is included in the transport of brine. It is also not necessary to transport approximately 1.7 t of high-purity sodium chloride obtained per ton of lithium carbonate, at stages VI and VII of final concentration. The transport of these approximately 1.7 t is also included in the transport of brine. [0106] c) When transporting pre-concentrated brine to a site with an industrial infrastructure, it is not necessary to transport approximately 1.148 t of reagents to the salt flat, but it is necessary to transport approximately 1.57 t of anhydrous sodium sulfate from the salt flat to the site with an industrial infrastructure. [0107] d) As a summary of the above considerations, when transporting pre-concentrated brine to a site with a better industrial infrastructure, approximately 0.270 t less material, calculated on the basis of the transport of solids, is transported between the salt flat and the chosen site. [0108] e) Not only is the net quantity that is transported between the salt flat and the site with a chosen industrial infrastructure lower, but the value of what is transported is also lower, thus it also lowers the cost of transport insurance. [0109] f) When transporting pre-concentrated brine to a site with a better industrial infrastructure, stages VI and VII of final concentration are performed in thermally assisted evaporative crystallizers. Under these conditions a greater recovery is achieved and approximately 15.5 t of distilled water per ton of lithium carbonate is generated; the distilled water obtained is used in the wash of crystallized salts at stages VI and VII. [0110] g) The increased recovery resulting from the most efficient execution of treatment and stages VI and VII in a site with an industrial infrastructure also means lower specific reagent consumption and lower specific generation of solid effluents. [0111] h) When pre-concentrated brine is transported to a site with a better industrial infrastructure, the treated brine that has a low calcium, magnesium and sulfate content is concentrated in thermally assisted evaporative crystallizers. In this case, the concentrated brine with a lithium concentration between approximately 65 g/dm.sup.3 and approximately 75 g/dm.sup.3 and with low impurity content is obtained approximately 362 days before. If, in addition, the lithium carbonate plant is located in the same place, this product is obtained approximately 17 months after starting pumping to the first ponds of stage I, when the ponds operate with approximately 0.20 m of free brine height. On the other hand, this alternative also allows the possibility of purging and concentrating part of the raw reactor’s recycle to obtain other chemical species of interest present in natural brine such as rubidium and caesium. [0112] i) When stages VI and VII are performed in evaporative crystallizers, the process requires a lower quantity of thermal energy of approximately 4,200,000 kcal per ton of lithium carbonate produced from any primary source. The cost of this thermal energy, currently less than approximately USD 140/t of produced lithium carbonate, is fully offset by the advantages detailed above.
[0113] Stage V consists of the chemical treatment of brine obtained at the final pre-concentration stage. This treatment aims to reduce the contents of magnesium, calcium and sulfate at very low values, and also reduce the boron content. Stage V is performed at two substages. When the lithium concentration in the liquid phase that delivers stage IV is approximately 35 g/dm.sup.3 or greater, substage V.1 consists of charging the pre-concentrated brine to a reactor with very good stirring and, while maintaining stirring, first add a quantity of water to reduce the lithium concentration by approximately 50 %, and then add a lime slurry containing a preferably calculated quantity of calcium hydroxide with approximately 10 % in excess of the stoichiometric value to precipitate all magnesium ions. Immediately afterwards and maintaining stirring, add an aqueous solution containing a stoichiometrically calculated quantity of sulfate anions to precipitate the remaining calcium ions in the liquid phase, then to the calcium hydroxide aggregate. Calcium hydroxide is preferably added as a preferably prepared lime slurry by suspending a ton of solid in a volume between approximately 2.5 m.sup.3 and approximately 3 m.sup.3 of water, preferably fresh water, wash water of solid effluents or recycling mother water of “raw” and purified lithium carbonate plants. The sulfate anions are added as a prepared aqueous solution, for example, dissolving between approximately 0.300 tons and approximately 0.370 tons of anhydrous sodium sulfate in approximately one cubic meter of water, preferably fresh water, wash water of solid effluents or recycling mother water of “raw” and purified lithium carbonate plants.
[0114] It is important to note that the sulfate anion input can also be made partially or completely by adding: i) separate sodium sulfate at the cooling stage, either as anhydrous sodium sulfate or as decahydrated sodium sulfate, reducing the costs of reagents; ii) mirabilite, thenardite or a mixture of these minerals, if they do not contain water-soluble calcium, magnesium or boron compounds. The solid and liquid phases of the heterogeneous mixture obtained after treatment are separated by centrifugation or filtration, preferably using a filter press, washing the solid phase with a quantity of water, preferably fresh water, approximately equal to approximately 2 m.sup.3/t of dry solids obtained after treatment; wash water is used to dilute pre-concentrated brine and/or to add the reagents used at this substage V.1. The use of the filter press ensures that the loss of lithium in the post-washed solid effluent is less than approximately 0.20 % of the dry solid effluent mass. This leads to a recovery degree at the treatment stage greater than approximately 95 %. As a result of dilution to prevent salts that have lithium in their chemical formula from crystallizing and precipitating, the liquid phase obtained at substage V.1 has a lithium concentration preferably between approximately 11 g/dm.sup.3 and approximately 13 g/dm.sup.3. For some brines, the lithium concentration in the liquid phase that delivers stage IV may be less than approximately 35 g/dm.sup.3 and, in some cases, much less than in the case of brine from the Río Grande Salt flat. In these cases it is convenient: i) not to dilute by adding fresh water; (ii) to add calcium hydroxide solidly not as lime slurry; and (iii) to use as little water as possible to add the sulfate anions. Known the resulting calcium, magnesium and sulfate concentrations in the liquid phase that delivers stage V.1, the procedure continues the performance of substage V.2. The process comprising this substage of the procedure consists of treating the brine obtained in V.1 in a stirred reactor to which the minimum quantity required of an aqueous sodium hydroxide solution with a low concentration, preferably less than approximately 150 g/dm.sup.3 is added to ensure its stability, in order to increase pH at approximately 11.2 and thus minimize the magnesium ion content in the liquid phase. Immediately afterwards, and maintaining stirring, an aqueous sodium carbonate solution is added, in order to minimize the calcium ion content in the liquid phase. The quantity of sodium carbonate is calculated stoichiometrically with respect to calcium ion content; the concentration of the aqueous sodium carbonate solution should preferably be equal to approximately 90 % of the value corresponding to saturation at room temperature. Then, and maintaining the stirring, an aqueous barium chloride solution that preferably contains the stoichiometric quantity of reagent needed to precipitate all the sulfate anions contained in this brine is added; the concentration of the aqueous barium chloride solution should preferably be equal to approximately 90 % of the value corresponding to saturation at room temperature. The heterogeneous mixture obtained is separated by centrifugation or filtration, washing the solid phase with a freshwater mass approximately equal to one third of the drained solid effluent mass generated. The processes at substages V.1 and V.2 of the procedure object of this invention can also be performed in continuous reactors and continuous liquid-solid separation systems.
[0115] In all cases studied, pre-concentrated and treated brine can be categorized as a brine with low impurity content considering that the mass ratios of ion/lithium concentrations are below the following values: [0116] magnesium/lithium<0.005 [0117] potassium/lithium<0.1 [0118] calcium/lithium<0.1 [0119] sulfate/lithium<0.1 [0120] boron/lithium<0.09
[0121] This brine is not saturated, has low density and low content of total dissolved solids (sólidos totales disueltos, STD).
[0122] When it is not possible to reach a lithium concentration greater than approximately 35 g/dm.sup.3 in the pre-concentrated brine without crystallizing lithium-containing salts in their chemical formula, the treatment plant must be located near the site where the ponds operate. In addition, if the brine entering into stage V is such that after treatment at the substages V.1 and V.2 has a lithium concentration greater than approximately 9 g/dm.sup.3, the procedure object of this invention offers as an alternative to obtain “raw” lithium carbonate from the pre-concentrated and treated brine obtained at stage V. In this case, and due to the low lithium concentration in the liquid phase delivered by stage V, the “raw” lithium carbonate plant will be located in the same place where the ponds and the treatment plant operate. The purification of this “raw” lithium by applying the carbon dioxide purification process, filtering the lithium bicarbonate solution obtained after the carbonation process and using ion exchange resins to reduce the calcium content in this solution will result in a high-purity product.
[0123] But, as demonstrated earlier, if the liquid phase that delivers stage IV has a higher lithium concentration of approximately 35 g/dm.sup.3, it is always better to transport pre-concentrated brine to sites with a better industrial infrastructure. In this case, after performing stage V, it is convenient to continue stages VI and VII to power the lithium carbonate plant with concentrated brine and with lower impurity content.
[0124] In the case of not transporting pre-concentrated brine due to the low lithium concentration in the brines delivered by the stage IV, if it is decided not to produce “raw” lithium carbonate from the liquid phase delivered by stage V, even if the lithium concentration in this brine is greater than approximately 9 g/dm.sup.3, the performance of stages VI and VII of final concentration is continued, until a lithium ion concentration between approximately 65 g/dm.sup.3 and 75 g/dm.sup.3 is reached in the brine. These stages can be performed in a solar pond system in which sodium chloride crystals will mainly be crystallized and precipitated. But, if in the vicinity of the site of the pre-concentration ponds and the treatment plant industrial infrastructure is available, taking into account that the contents of calcium, magnesium and sulfate are low in the liquid phase that delivers stage V, there are more advantages to perform these final concentration stages in thermally assisted evaporative crystallizers. In these cases, high-purity sodium chloride and distilled water, which is very useful considering that fresh water is a scarce resource in the Region of salt flats, will also be obtained as by-products.
[0125] As shown in the following Table, for the three Examples presented below in detail, as the process evolves through the stages involved, the mass ratios of ion/lithium concentration are reduced for impurities.
TABLE-US-00002 Table of evolution of brines of each salt flat in Examples 1, 2 and 3 in accordance with the progress of the procedure of the invention S. Diablillos Ca/Li Mg/Li B/Li Na/Li SO.sub.4/Li K/Li SN 1.33 4.00 1.07 84.37 12.12 9.96 FL I 0.04 3.60 1.07 15.92 9.77 9.34 FL II 0.03 3.50 1.06 13.54 3.51 8.74 FL III 0.81 3.70 0.99 12.77 0.01 6.03 FL IV 0.50 1.32 0.47 0.09 0.01 0.10 FL V 0.11 4.68E-0.5 0.05 3.12 0.03 0.09 FL VI 0.07 1.5E-05 0.04 0.93 0.03 0.09 FL VII 0.027 1.2E-05 0.023 0.013 0.015 0.089 S. Pozuelos Ca/Li Mg/Li B/Li Na/Li SO.sub.4/Li K/Li SN 3.4 10.8 1.08 299 14.6 9.7 FL I 0.02 8.3 0.97 2.22 5.82 3.84 FL II 0.017 7.8 0.84 1.71 3.76 2.06 FL III 0.23 8.49 0.78 2.0 0.34 2.2 FL IV 0.09 1.77 0.35 0.02 0.024 0.02 FL V 6E-04 4.68E-0.5 0.10 3.8 0.003 0.03 FL VI 9E-04 5E-05 0.095 0.87 0.001 0.03 FL VII 5E-04 4E-05 0.089 0.016 0.001 0.025 S. Rio Grande Ca/Li Mg/Li B/Li Na/Li SO.sub.4/Li K/Li SN 0.64 12.46 1.02 302 84 18 FL I 0.05 12.12 1.1 39 58 16 FL II 0.04 11.81 0.93 16 9.3 8 FL III 0.52 12.07 1.1 16 1.67 0.86 FL IV 0.01 7.30 0.77 0.09 0.437 0.065 FL V 0.03 0.01 0.22 14 0.047 0.07 FL VI 9E-04 1E-04 0.18 0.9 0.001 0.04 FL VII 5E-04 4E-05 0.088 0.016 0.001 0.025 FL I: Liquid phase that delivers stage I. FL II: Liquid phase that delivers stage II. FL III: Liquid phase that delivers stage III. FL IV: Liquid phase that delivers stage IV. FL V: Liquid phase that delivers stage V. FL VI: Liquid phase that delivers stage VI. FL VII: Liquid phase that delivers stage VII.
[0126] When it is not possible to transport pre-concentrated brine to a site with an industrial infrastructure with more than approximately 35 g/dm.sup.3 of lithium, the possibility of obtaining a treated brine with a lithium concentration between approximately 65 g/dm.sup.3 and approximately 75 g/dm.sup.3 and with low impurity content, enables to transport it to places with a better infrastructure for the location of raw and purified lithium carbonate plants. While this has the disadvantage of increasing the transport cost of concentrated brine and recycling solution per ton of lithium carbonate produced, it has advantages that far outweigh this increase. The most important advantage is the reduction of the operating cost by the availability of thermal and electrical energy at lower costs, for example, by locating the plants of raw and purified products in the vicinity of a power plant and operating more efficiently without pressurized reactors, due to the fact that it is located at lower height above sea level. On the other hand, this alternative also provides the possibility of concentrating the recycle of plants of raw and purified products in such a way that it is possible to transport the same quantity of liquid that is transported to lithium carbonate plants to the pond sector; this optimizes the transport system between ponds and plants. This alternative also allows the possibility of purging and concentrating part of the recycle of raw reactor to obtain other chemical species present in natural brine such as rubidium and caesium.
[0127]
[0128] 1) The execution of the procedure for obtaining concentrated brine with low impurity content at seven stages: initial pre-concentration, cooling, pre-treatment, final pre-concentration, treatment, post-treatment concentration and final concentration.
[0129] 2) The processing of all brine extracted from the salt flat that ensures no return to the basin of depleted and/or adulterated brine, or any other liquid effluent.
[0130] 3) Obtaining high-purity sodium chloride at the first substage of the initial pre-concentration stage. This product is used as a raw material to produce salt for human consumption, as well as salt for industrial use, salt breads for direct use in livestock and raw material for the production of mineralized salt for use in livestock.
[0131] 4) The definition of a degree of lithium concentration, as a limit of the initial pre-concentration stage I without crystallizing lithium-containing salts in their chemical formula, to ensure a significant volume reduction of the liquid phase.
[0132] 5) The operational feasibility of the cooling stage execution using mechanical cooling crystallization equipment, when the volume of the liquid phase that delivers stage I is not very large, for example, preferably between approximately 5 % and approximately 12 % of the volume of incoming natural brine and the quantity of sulfate anion-containing salts and crystallize by cooling is not high, for example, less than 6 tons of equivalent anhydrous salt per ton of lithium carbonate.
[0133] 6) The operational feasibility of the execution of the cooling stage during the months of June and July taking advantage of the low temperatures that characterize the climate where the main salt flats of the southern hemisphere are located, when the quantity of heat, i.e. sensitive heat plus latent heat, to be extracted from the liquid phase that delivers stage I is high because the quantity of sulfate anion-containing salts and cooling crystallization is high, for example, greater than about 6 tons of equivalent anhydrous salt per ton of lithium carbonate.
[0134] 7) Depending on the chemical composition of brine, obtaining sodium sulfate and/or potassium chloride and/or potassium sulfate, from the separate salts at the cooling stage. Sodium sulfate is used in the paper and glass industry; potassium salts are used as fertilizers.
[0135] 8) The possibility of using the separate sodium sulfate at the cooling stage as an input of sulfate anions at the treatment stage. This reduces the cost of reagents per ton of lithium carbonate.
[0136] 9) Minimization of the use of reagents, e.g. calcium chloride or barium chloride, at the pre-treatment stage, for having managed to significantly and naturally reduce the sulfate/lithium ratio using favorable weather conditions or mechanical cooling crystallizers.
[0137] 10) The increase in lithium recovery, by efficient wash of solid effluents obtained at the pre-treatment stage, using a water mass equal to one third of the drained solid effluent mass obtained.
[0138] 11) Obtaining barium sulfate from the solid effluents obtained at the pre-treatment stage, when barium chloride is used as a reagent. This product is used as a filler material in rubber products, in paints as permanent white and in linoleum, among other applications.
[0139] 12) Obtaining calcium sulfate from the solid effluents obtained at the pre-treatment stage, when calcium chloride is used as a reagent. This product is used as an agricultural gypsum.
[0140] 13) Obtaining a mixture of sodium chloride and potassium chloride at the first substages of stage IV, from which potassium chloride which is used as a fertilizer can be obtained.
[0141] 14) The definition of a degree of lithium concentration, as a limit of final pre-concentration stage IV, to ensure a low magnesium/lithium ratio and, at the same time, the execution of substage V.1 of lithium recovery treatment greater than approximately 95 % due to the separation and wash of the solid effluents obtained, using a filter press.
[0142] 15) The alternative of transporting pre-concentrated brine with more than 35 g/dm.sup.3 to sites with an industrial infrastructure where stages V, VI and VII are performed by improving the performance of the procedure.
[0143] 16) The possibility of adding, when necessary, potassium chloride to the last substages of stage IV, to reach a lithium concentration greater than approximately 35 g/dm.sup.3, without crystallizing lithium-containing salts in their chemical formula. When the availability of potassium chloride at the site of pond system, this is feasible.
[0144] 17) The alternative of continuing with stages V, VI and VII at the same execution site of stages I, II, III and IV, obtaining brine with a lithium concentration between approximately 65 g/dm.sup.3 and approximately 75 g/dm.sup.3, and with low impurity content.
[0145] 18) Treatment at stage V of brine with final pre-concentration at two substages. At the first substage V.1, using calcium hydroxide and sodium sulfate, or other water-soluble sulfates of chemical or mining origin such as mirabilite or thenardite as reagents, to reduce the contents of magnesium, calcium and boron. At the second substage V.2, using a minimum quantity of sodium hydroxide, sodium carbonate and barium chloride to minimize the contents of magnesium, calcium and sulfate.
[0146] 19) The increase in lithium recovery by efficient wash of solid effluents obtained at the substage V.1, using a water mass equal to approximately 2 m.sup.3/t of dry solids obtained after treatment.
[0147] 20) The increase in lithium recovery by efficient wash of solid effluents obtained at substage V.2, using a water mass equal to one third of the drained solid effluent mass obtained.
[0148] 21) The minimum specific reagent consumption used at the treatment stage due to the minimum mass ratio of magnesium/lithium concentrations obtained in the liquid phase that delivers stage IV.
[0149] 22) Obtaining marketable quantities of agricultural gypsum and magnesium sulfate as a fertilizer processing all the solid effluent generated at the treatment stage.
[0150] 23) The possibility of obtaining a “raw” lithium carbonate with low impurity content, from the brine obtained as a liquid phase after the treatment stage.
[0151] 24) The possibility of obtaining battery-grade lithium carbonate from the “raw” lithium carbonate referred to in item 23 above).
[0152] 25) Ensure the increase in lithium recovery by the use of cleaning and washing ponds of salts obtained in the ponds included at stages I, IV, VI and VII, and in the crystallizers included at the cooling stage II. This increase in recovery reduces specific reagent consumption.
[0153] 26) Determine that the volume of water for washing salts referred to in the aforementioned item 25) is related to the volume of effective porosity of the crystal bed deposited on the floor of the ponds and natural crystallizers, and with the lithium concentration in the liquid phase that embeds crystals.
[0154] 27) Consider minimizing the area of the cleaning ponds, properly defining the pond area of each substage included at stages I, IV, VI and VII.
[0155] 28) Consider using thermally assisted evaporative crystallizers from any primary source for the execution of stages VI and VII.
[0156] 29) Enable to obtain fresh water, when the alternative of performing the final concentration stage in mechanical equipment is chosen.
[0157] 30) Enable increased lithium recovery by the best separation and wash of solids, when stages VI and VII are performed in evaporative crystallizers.
[0158] 31) Enable the transport of the concentrated brine obtained, to places with a better infrastructure for the location of raw and purified lithium carbonate plants. This allows for better plant yields and lower operating costs.
[0159] 32) When it is planned to operate by transporting recycling brine to the pond sector, the procedure provides the possibility of transporting the same quantity of liquid that returns to the ponds from the location of them, optimizing the transport system between ponds and plants.
[0160] 33) Obtaining concentrated brine with low impurity content also provides the possibility of operating “raw” and purified lithium carbonate plants without the need to transport solutions that are recycled to the location of the ponds.
[0161] 34) When “raw” and purified lithium carbonate plants are located in places with a good industrial infrastructure, it is possible to accumulate and concentrate the purge of the “raw” reactor in order to obtain commercially valuable compounds from other chemical species present in natural brine, e.g. rubidium and caesium.
[0162] 35)The procedure object of this invention allows to produce lithium carbonate and/or lithium hydroxide with the quality specifications required by different users, in a single plant located in a site with a good industrial infrastructure, to which the following is transported: i) pre-concentrated brine with more than 35 g/dm.sup.3 of lithium to perform stages V, VI and VII and then produce the lithium compounds, and ii) treated and concentrated brine with more than 65 g/dm.sup.3 of lithium to produce the lithium compounds.
[0163] The operating variables of each and all stages of the procedure object of this invention were determined based on the results obtained in a field and laboratory test (ensayo de campo y de laboratorio, ECL).
[0164] The volume required to initiate the ECL is calculated based on the lithium ion content of the natural brine to be processed, and the volume to be obtained from concentrated brine at approximately 75 g/dm.sup.3, at the end of the process. This final volume should be such that it is possible to verify the process of obtaining any of the pure lithium compounds, e.g. lithium carbonate. Preferably, this volume should be greater than approximately 3 dm.sup.3. Then, assuming a recovery level of approximately 70 %, the initial volume for the field and laboratory test should be greater than:
[0165] For most brines contained, for example, in the salt flats from the Argentine Puna, Bolivian Altiplano and Atacama Desert, the lithium content is between approximately 350 mg/dm.sup.3 and approximately 1,500 mg/dm.sup.3. This determines that the initial volume for the ECL is generally between approximately 220 dm.sup.3 and approximately 920 dm.sup.3.
[0166] The operating variables that are measured during the execution of ECL, simulating the evolution of the stages that are performed in solar evaporation ponds such as those corresponding to stages I, IV, VI and VII, are: [0167] The incoming and outcoming volume (V) of the liquid phase (fase líquida, FL) of each substage that integrates the stage [V FL(x)]. [0168] The temperature, density, pH, quantity of total dissolved solids (sólidos totales disueltos, STD) and the incoming and outcoming chemical composition of the liquid phase of each substage that integrates the stage. [0169] For crystallized, precipitated and separated solids by runoff at each substage that integrates the stage, the mass, chemical composition, total mass of evaporated water are determined when they are heated at approximately 105° C., salts contained are determined and humidity (H) is estimated. The volume value of the moisturizing solution is also calculated.
[0170] For stage II, the following is measured: [0171] The incoming and outcoming volume (V) of the liquid phase (FL) of the stage. [0172] The temperature, density, pH, quantity of total dissolved solids (STD) and incoming and outcoming chemical composition of the liquid phase of the stage. [0173] For crystallized, precipitated and separated solids by runoff at the stage, the mass, chemical composition, total mass of evaporated water are determined when they are heated at approximately 105° C., salts contained are determined and humidity (H) is estimated. The volume value of the moisturizing solution is also calculated.
[0174] At stages III and V, the following is determined: [0175] a) The quantity of reagents required at each substage. [0176] b) The temperature, density, pH, quantity of total dissolved solids (STD) and incoming and outcoming chemical composition of the liquid phase of each substage. [0177] c) The mass, chemical composition, total mass of evaporated water when they are heated at approximately 105° C., salts contained are determined and humidity (H) of solid effluents obtained in each pre-treatment and treatment substage is estimated. The volume value of the moisturizing solution of these solid effluents is also calculated.
[0178] With the information obtained from ECL and, in order to show that the procedure object of this invention is applicable on an industrial scale, for example, for 10,000 t of lithium carbonate per year, the operating variables that characterize the evolution of the ponds included at stages I, IV, VI and VII for the first period of unharvested operation and the following harvesting operating periods that alternate with the cleaning periods. Then, what aforementioned operating variables are indicated, and how the value corresponding to the default annual production is obtained. [0179] Annual liquid phase volumes entering into the pond(s) of Stages I.1, IV.1 and VI: Extrapolated from ECL results [0180] Lithium concentration, density and content of total dissolved solids from the liquid phase entering into the solar evaporation ponds included in the procedure: Data obtained from ECL [0181] Lithium concentration, density and content of total dissolved solids from the brine that comes out of any of the solar evaporation ponds included in the procedure: Data which is obtained from ECL and is the variables at which the ponds operate. [0182] Total annual volume of the liquid phase generated in any of the solar evaporation ponds included in the procedure: Calculated using a mass balance for lithium. [0183] Total mass of evaporated water when the drained precipitated solids are heated at approximately 105° C.; salts contained are determined and humidity (H) is estimated: Data obtained from ECL. [0184] Annual quantity of precipitated salts in dry base mass units (sales precipitadas, SP): Calculated using a mass balance that, in addition to the contents of total dissolved solids in the liquid phase that annually enters into the pond and in the total annual volume of the liquid phase generated, the crystallization water contained in the precipitated salts must be taken into account; for the post-harvest operating period, the result is compared to the corresponding value extrapolated from ECL. [0185] Moisturizing solution volume (Volumen de solución de mojadura, V.sub.SM) of precipitated salts: Calculated based on the humidity of the precipitated salts, density and content of total dissolved solids from the liquid phase at which the pond operates; for the post-harvest operating period it is compared to the corresponding value extrapolated from ECL. [0186] Quantity of water evaporated by the pond: Calculated using a mass balance. [0187] Pumping water: For the purpose of avoiding crystallization in pipes and fittings it is considered to be equal to approximately 0.5 % of the pumped unsaturated brine flow, and equal to approximately 1 % of the flow pumped if saturated liquid phase is treated. [0188] Effective porosity volume of the crystal bed: It is estimated based on the magnesium chloride content in the liquid phase, in accordance with the patent filed by Ulrich E. G. (1971). [0189] Water for washing precipitated salts and solid effluents obtained at the pre-treatment and treatment stages: For the calculation the following is considered: i) precipitated salts in ponds are washed by immersion one or more times, depending on the lithium concentration in the phase liquid, with a volume of fresh water of the order of the volume corresponding to the effective porosity of the crystal bed; ii) solid effluents obtained at the pre-treatment stage and treatment substage V.2 are washed with a water mass equal to one third of the drained solid effluent mass obtained; iii) solid effluents obtained at substage V.1 are washed with a water volume of approximately 2 m.sup.3 per ton of dry solid effluent, in accordance with the results of experiences in the use of filter press. [0190] Equivalent volume recovered from moisturizing solution by washing precipitated salts: With the washing procedure described in the previous item, a recovery of approximately 80 % of the brine trapped in the precipitated crystal bed and between approximately 45 % and approximately 85 % of the lithium contained in the moisturizing solution of the solid phase is considered, depending on the concentration of the liquid phase in equilibrium with the precipitated crystals. [0191] Liquid phase volume that delivers any of the solar evaporation ponds included in the procedure: Calculated using a mass balance that considers the volume of trapped brine, effective porosity volume, and moisturizing solution volume for the operation of the first unharvested period, and the recovery percentages indicated in the previous item for subsequent unharvested periods. For any post-harvest operating period it is compared to the corresponding value extrapolated from ECL. [0192] Total volume of precipitated salts: It is calculated with the mass and density, dry base of the precipitated salts, the total porosity volume, the trapped brine volume plus the estimated empty space at approximately 5 % of the total porosity, and the calculated moisturizing solution volume. [0193] Total volume of precipitated salts per mass unit: Calculated by dividing the total volume of precipitated salts multiplied by the mass of precipitated salts. [0194] Average evaporation rate in the period: Obtained by trials, which are executed throughout a year, in defined evaporation and volume area containers, determining the quantity of water evaporated by differences in weight. These tests are performed for the different liquid phases at which the ponds at stages I, IV, VI and VII of the procedure operate, and the results are corrected with a factor preferably equal to 0.70 to obtain the value corresponding to the operation of the ponds. EXAMPLE 4 details a test to obtain evaporation rate values at different concentrations and chemical composition of liquid phases. [0195] Annual water mass that evaporates each solar evaporation pond included in the procedure: Calculated with a mass balance that considers the incoming annual brine mass, annual brine mass generated, mass of precipitated solids, annual mass of pumping water of incoming brine and, except for the first unharvested period, the water needed to wash the precipitated salts after a year [0196] Area of each solar evaporation pond included in the procedure: Calculated with the annual water mass evaporating the pond and the average annual evaporation rate corresponding to the chemical composition of the liquid phase at which the pond operates. [0197] Growth of the salt bed at the bottom of the ponds within two years: Calculated with the total volume of precipitated salts and the area of the pond. The result is preferably added to approximately 0.15 m, which is the height of salt that is estimated to leave as a sacrifice for protection of the waterproof cover. [0198] Free brine height: predetermined. This variable depends on the charging time of the pond system. [0199] Liquid phase fraction retained in the bed of precipitated salts: Calculated with the annual volume of liquid phase retained in effective porosity, with the annual volume of liquid phase retained as a moisturizing solution and with the total annual volume of liquid phase generated by the pond. [0200] Final volume of the liquid phase for the charging period: for each solar evaporation pond included in the procedure, it is calculated with the free brine height, the liquid phase fraction retained in the bed of precipitated salts and the total area of the pond. [0201] Charging time: For each solar evaporation pond included in the procedure, it is calculated with the final volume of the liquid phase for the charging period and the total annual volume of liquid phase generated by the pond.
[0202] Operating variables of stages II, cooling; III, pre-treatment; and V, treatment; they are also obtained by extrapolating the information obtained in the field and laboratory tests and from the annual volumes that deliver stages I and IV.
EXAMPLES
[0203] Three examples of field and laboratory tests and calculation of the operating variables that characterize the evolution of the seven stages of the procedure are described for brine from three salt flats. For the purpose of showing the different alternatives offered by the procedure, the following is considered: [0204] in example 1 the cooling process at Stage II is carried out with mechanical cooling crystallization equipment and the concentration equipment corresponding to stages VI and VII is performed in solar evaporation ponds. [0205] in example 2 the cooling process at stage II is carried out with mechanical cooling crystallization equipment, pre-concentrated brine is transported and stages V, VI and VII are performed in a site with an industrial infrastructure. [0206] in example 3 the cooling process at stage II is carried out by taking advantage of natural conditions and the concentration one corresponding to stages VI and VII is carried out in solar evaporation ponds.
[0207] By way of example, the results of field and laboratory tests and calculation of operating variables performed for brine contained in the Diablillos, Pozuelo y Río Grande salt flats are detailed below.
Example 1: Natural Brine From the Diablillos Salt Flat
[0208] This Salt flat is a salt deposit located in the Region of Argentine Puna at more than 3,900 msnm.
Field and Laboratory Test
Stage I: Initial Pre-Concentration
[0209] On day 1, at 4,050 msnm, three similar ponds with natural brine identified as .sup.1FL (i) are charged to start the solar evaporation and fractional crystallization process.
TABLE-US-00003 .sup.1FL (i): Initial liquid phase of stage I .sup.1V FL(i)= 542 dm.sup.3 .sup.5ρ (i) = 1.125 kg/dm.sup.3 .sup.2A FL(i)= 2.7648 m.sup.2 pH (i)= 6 UpH .sup.3h FL(i)= 19.6 cm .sup.6T= 17 °C .sup.4STD FL(i)= 180 g/dm.sup.3 .sup.1V: Volume .sup.2A: Area .sup.3h: height .sup.4STD: Total dissolved solids .sup.5ρ: density .sup.6T: Temperature
Initial liquid phase chemistry (FL (i)):
TABLE-US-00004 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7 Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (i) 678 900 2,713 2,606 57,205 6,756
TABLE-US-00005 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Mn Cl- PO.sub.4.sup.3- UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES Argentometry Colorimetric Comp. FL (i) <0.2 19 6 <1 98,901 <20
TABLE-US-00006 DETERMINATION SO.sub.4═ Alkalinity CO.sub.3═ HCO.sub.3— pH Density UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Gravimetry Volumetry Volumetry Volumetry Potentiometry Pycnometry Comp. FL (i) 8,219 2,038 N.D. 1,814 6 1.125
TABLE-US-00007 Ionic balance Charges + 2,976 Charges - 3,020 Deviation 0.007
Substage I.1
[0210] The brine (FL (I)) arranged in the three ponds is exposed to the solar evaporation process at 4,050 msnm for 10 days. On day 19 the precipitated crystals are separated from the liquid phase, and the following is obtained:
[0211] FL (I.1) which is arranged in two ponds to continue the solar evaporation process
TABLE-US-00008 V FL(I.1)= 328 dm.sup.3 A FL(I.1)= 1.84 m.sup.2 h FL(I.1)= 17.8 cm STD FL(I.1)= 273 g/dm.sup.3
[0212] Liquid phase chemistry (FL (I.1)):
TABLE-US-00009 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7 Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (I.1) 1,087 639 3,911 3,987 86,400 11,104
TABLE-US-00010 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Mn Cl.sup.- PO.sub.4.sup.3- UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES Argentometry Colorimetric Comp. FL (I.1) 0.275 19 <0.2 <1 151,109 <20
TABLE-US-00011 DETERMINATION SO.sub.4═ Alkalinity CO.sub.3═ HCO.sub.3— pH Density UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Gravimetry Volumetry Volumetry Volumetry Potentiometry Pycnometry Comp. FL (I.1) 13,124 1,488 N.D. 1,815 6.00 1.192
TABLE-US-00012 Ionic balance Charges + 4,551 Charges - 4,611 Deviation 0.007
[0213] B.1) Precipitated solids (SP I.1)) [0214] Total evaporated water at 105° C. = 19.48 % [0215] .sup.2 M SP (I.1)= 10.855 kg; .sup.3H = 19.48 % [0216] .sup.2 M SP: Precipitated solid mass [0217] .sup.3H: Humidity
[0218] Precipitated solid chemistry by passing from FL(i) to FL (I.1) (SP (I.1)) :
TABLE-US-00013 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B Na.sup.+ K.sup.+ UNIT ppm ppm ppm ppm % (w/w) ppm TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (I.1) 309 1,415 1,210 370 37.27 4,174
TABLE-US-00014 DETERMINATION Cl— SO.sub.4═ Humidity Insolubles UNIT % (w/w) ppm % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (I.1) 57.01 5029 19.48 1.911
Theoretical calculation of the precipitated solid mass SP(I.1):
TABLE-US-00015 Mass in FL (i) Mass in FL (I.1) Precipitated mass Precipitated moles Unit g g g moles g Na.sup.+ 30,999 28,537 2,462 107 K.sup.+ 3,661 3,668 - - Ca.sup.++ 488 211 277 7 Cl— 53,595 49,910 3,685 104 SO.sub.4═ 4,454 4,335 119 1.2 HCO.sub.3 — 983 599 384 6 B.sub.4O.sub.7═ 1,412 1,317 95 0.6 7,022
TABLE-US-00016 STD (i) 97,443 g STD (I.1) 90,234 g SP (I.1) 7,209 g Deviation 0.01 Total precipitated 7,349 \.9 g
Calculation of the moisturizing solution volume (Vsm (I.1)) :
TABLE-US-00017 Vsm (I.1) 2.3 dm.sup.3 Moisturizing solution mass 2.7 kg Insoluble mass in precipitate 0.1 kg
TABLE-US-00018 Precipitated salts 105 moles of NaCl Theoretical precipitated mass 10,041 g Harvested crystal mass 10,855 g Deviation - 0.039
The specific quantity of good quality pond salt that can be obtained at this Substage is 5.5 t/t of CLE, wherein: CLE: equivalent lithium carbonate Calculation of the apparent evaporation rate (tasa de evaporación aparente, TEA):
TABLE-US-00019 Initial brine mass 609.6 kg Final brine mass 391.1 kg SP mass 10.9 kg
TABLE-US-00020 Evaporation water mass 207.7 kg Period 19 days Evaporation area 2.7648 m.sup.2 TEA = 3.95 dm.sup.3/(m.sup.2 day)
Substage L.2
[0219] The brine FL (I.1) arranged in the two ponds is exposed to continue the solar evaporation process at 4,050 msnm during 23 days. On day 23 the precipitated crystals are separated from the liquid phase, and the following is obtained:
[0220] FL (I.2) that is transported to the laboratory is weighed, density is measured, volume is calculated and analyzed.
TABLE-US-00021 Mass FL I.(2) 86.32 kg ρ (FL (I.2)) 1.265 kg/dm.sup.3 V (FL (I.2)) 68.24 dm.sup.3 STD (FL(I.2)) 396 g/dm.sup.3
FL (I.2) chemistry:
TABLE-US-00022 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7═ Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (I.2) 4,741 170 17,063 18,237 75,454 44,258
TABLE-US-00023 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Mn Cl— PO.sub.4.sup.3- UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES Argentometry Colorimetric Comp. FL (I.2) 1.330 - - - 189,397 <20
TABLE-US-00024 DETERMINATION SO.sub.4═ Alkalinity CO.sub.3═ HCO.sub.3— pH Density UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Gravimetry Volumetry Volumetry Volumetry Potentiometry Pycnometry Comp. FL (I.2) 46,318 - N.D. - 6.00 1.260
TABLE-US-00025 Ionic balance Charges + 6,508 Charges - 6,535 Deviation 0.002
[0221] B.2) Precipitated solids (SP I.2)) [0222] Total evaporated at 105° C. = 19.48 % [0223] Total mass SP (I.2) = 78.834 kg; H = 19.48 %
[0224] Precipitated solid chemistry (SP (I.2)):
TABLE-US-00026 DETERMINATION Li+ Ca++ Mg++ B Na+ K+ UNIT % (w/w) % (w/w) % (w/w) ppm % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (I.2) 0.019 - 0.1959 - 38.84 1.14
TABLE-US-00027 DETERMINATION Cl— SO4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (I.2) 56.01 2.06 8.20 7.4
[0225] Theoretical calculation of the precipitated solid mass SP (I.2) (it does not include the solids contained in the moisturizing solution volume).
TABLE-US-00028 Mass in FL (I.1) Mass in FL (I.2) Precipitated mass Precipitated moles Unit g g g moles g Na+ 28,347 5,752 22,595 982 K+ 3,643 3,374 269 7 Ca++ 210 13 197 4.9 Cl— 49,577 14,439 35,138 990 SO.sub.4═ 4,335 3,531 804 8.4 HCO.sub.3— 595 - - - B.sub.4O.sub.7═ 1,308 1,390 - - 59,002
TABLE-US-00029 STD (I.1) 89,633 STD (I.2) 30,162 SP (I.2) 59,470 Deviation 0.0040 g Total precipitated: 64,222 \.6 g
Calculation of the moisturizing solution volume (Vsm (1-2)):
TABLE-US-00030 Vsm (I.2)= 8.0 dm.sup.3 SM mass 10.1 kg Insoluble mass in SP (I.2) 4.8 kg
TABLE-US-00031 Precipitated salts: 982 moles NaCl 7 moles KCI 5 moles CaSO.sub.4.2H.sub.2O
TABLE-US-00032 Theoretical precipitated mass 74.304 kg Harvested crystal mass 78.83 kg Deviation -0.030
Calculation of the apparent evaporation rate (TEA):
TABLE-US-00033 Initial brine mass 391.1 kg Final brine mass 86.3 kg SP mass 78.8 kg Evaporation water mass 225.9 kg Period 23 days Evaporation area 1.8432 m.sup.2 TEA = 5.33 dm.sup.3/(m.sup.2 day)
[0226] Precipitated solids SP (I.1) and SP (I.2) contain more than 90 % NaCl, then solar evaporation processes (I.1) and (I.2) could be included in a single substage of the initial pre-concentration stage
TABLE-US-00034 Process recovery (I.1) 97.1 % Process recovery (I.2) 91 %
TABLE-US-00035 Ratio (SO.sub.4=/Li) in FL (i) 12.12 Ratio (SO.sub.4=/Li) in FL (I.1) 12.07 Ratio (SO.sub.4=/Li) in FL (I.2) 9.77
Stage II: Cooling
[0227] On day 25, the pre-concentrated brine FL (I.2) is cooled at -7° C. in a freezer located at 2,000 msnm, for a period of 3 days, and the following is obtained.
[0228] .sup.1 FL (II) that is transported to the laboratory is weighed, density is measured, volume is calculated and analyzed.
[0229] During the separation process of the liquid phase FL (II) from the precipitated solids SP (II) 3.1 dm.sup.3 of the FL (II) was discarded to remove the sedimented clay at the bottom of the container during the cooling process. .sup.1FL (II): Liquid phase of stage II Liquid phase FL (II):
TABLE-US-00036 Mass FL (II) 75.25 kg ρ (FL (II)) 1.22 kg/dm.sup.3 V (FL (II)) 61.68 dm.sup.3 STD (FL(II)) 349 g/dm.sup.3
FL (II) chemistry:
TABLE-US-00037 DETERMINATION Li+ Ca++ Mg.sup.++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (II) 5,064 130 17,733 19,314 68,589 30,546
TABLE-US-00038 DETERMINATION Cl— SO.sub.4═ pH Density UNIT mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 Comp. FL (II) 189,852 17,781 6.00 1.215
TABLE-US-00039 Ionic balance Charges + 5,959 Charges - 5,967 Deviation 0.001
Precipitated solids (SP (II))—
TABLE-US-00040 DETERMINATION Li+ Ca++ Mg.sup.++ B.sub.4O.sub.7═ Na+ K+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (II) 0.28 0.25 0.12 - 17.57 21.42
TABLE-US-00041 DETERMINATION Cl— SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (II) 18.87 41.74 25.70 1.5
[0230] Theoretical calculation of the precipitated solid mass SP (II) (it does not include the solids contained in the moisturizing solution volume):
TABLE-US-00042 Mass in FL (I.2) Mass in FL (II) Precipitated mass Precipitated moles Unit g g g moles g Na+ 5,149 4,567 582 25 K+ 3,020 2,034 986 25 Ca++ 12 9 3 0 Cl— 12,924 12,640 284 8 SO.sub.4═ 3,161 1,184 1,977 21 HCO.sub.3— - - - - B.sub.4O.sub.7═ 1,244 1,286 - 3,832
TABLE-US-00043 STD (I.2) 26,997.30.00 STD (II) 23,237.13.00 Deviation -0.01
Precipitated salts:
TABLE-US-00044 Glaserite 11 moles NaCl 7 moles Total precipitated 3,817.43.00
Calculation of the moisturizing solution volume (Vsm (II))—
TABLE-US-00045 Vsm (II) = 1.8 dm.sup.3 SM mass 2.2 kg insoluble mass in SP (II) 0.1 kg
TABLE-US-00046 theoretical precipitate mass 5.979 kg harvested crystal mass 6.100 kg Deviation -0.010
[0231] The specific quantity of potassium salts (chloride and sulfate) that can be obtained at this stage is greater than 3.5 t/t of Lithium Carbonate (CL). Evolution of ion ratios until this stage:
TABLE-US-00047 SO.sub.4═/Li.sup.+ Mg++/Li+ K+/Li+ FL(i) 12.12 4.00 9.96 FL (I.1) 12.07 3.60 10.22 FL (I.2) 9.77 3.60 9.34 FL (II) 3.51 3.50 6.03
Stage III: Pre-Treatment
[0232] 1,171 g of CaCl.sub.2.2H.sub.2O (s) is added to the total cooled solution calculated as the stoichiometric quantity (plus 10 %) to precipitate 11.781 g/dm.sup.3 of SO.sub.4═
[0233] After adding and stirring, it is verified that sulfate content in the brine is equal to 7.290 g/dm.sup.3. Without separating the solid phase (CaSO.sub.4.2H.sub.2O) 1,284 g of BaCl.sub.2.2H.sub.2O (s) is added by calculating the stoichiometric quantity (plus 10 %) necessary to precipitate the remaining 7.290 g/dm.sup.3 of sulfate in the liquid phase. After adding the reagent, 3.5 dm.sup.3 of water, stirring and separating the phases, it is verified that the sulfate content in the brine is stabilized at 2.768 g/dm.sup.3. It is clear that some of the precipitated calcium sulfate passed to barium sulfate, before phase separation, increasing the calcium ion content in the liquid phase.
[0234] Finally, 790 g of BaCl.sub.2.2H.sub.2O dissolved at 1.5 dm.sup.3 of water is added to the liquid phase. After adding the reagent, it is stirred, allowed to stand for 24 hours and then the Phases are separated, and the following is obtained:
[0235] Liquid phase FL (III) that is weighed, density is measured, volume is calculated and analyzed:
TABLE-US-00048 Mass FL (III) 77.43 kg ρ (FL (III)) 1.22 kg/dm.sup.3 V (FL (III)) 63.47 dm.sup.3 STD (FL (III)) 324 g/dm.sup.3
FL (III) chemistry:
TABLE-US-00049 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (III) 4,680 3,792 17,335 16,586 59,747 28,238
TABLE-US-00050 DETERMINATION Cl.sup.- SO.sub.4.sup.= pH Density Ba.sup.++ UNIT mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 mg/dm.sup.3 TECHNIQUE Argentometry Gravimetry Potentiometry Pycnometry ICP Comp. FL (III) 192,765 50 6.00 1.220 330
TABLE-US-00051 Ionic balance Charges + 5,615 Charges - 5,645 Deviation 0.003
Precipitated solids in pre-treatment (SP (III)):
Separate post-treatment solids contain: [0236] 57 % BaSO.sub.4.2H.sub.2O [0237] 5 % glaserite [0238] 4.5 % CaSO.sub.4.2H.sub.2O [0239] 5 % calcium borate [0240] 27 % NaCl [0241] 1.5 % KCI
[0242] If the solid phase after pre-treatment with calcium chloride is separated, the solid obtained after adding barium chloride, it is barium sulfate mixed with less than 10 % of water-soluble substances. Barium sulfate is obtained as a byproduct from SP (III).
.Reagent Requirement in Pre-Treatment
[0243] Assuming that the lithium recovery referring to the content in FL(III) and until obtaining Lithium Carbonate is 82 %, the specific requirement of each reagent used is:
TABLE-US-00052 CaCl.sub.2.2H.sub.2O 0.903 t CaCl.sub.2.2H.sub.2O/t .sup.1CLE BaCl.sub.2.2H.sub.2O 1.600 t BaCl.sub.2.2H.sub.2O/t CLE
Solid Effluent Generation in Pre-Treatment
[0244] Assuming that the lithium recovery referring to the content in FL(III) and until obtaining lithium carbonate is 82 %, the solid effluent generation per final product unit is:
TABLE-US-00053 3.604 t of solid effluent/t CLE
[0245] Specific quantity of possible by-products to be obtained from the t-generated equivalent lithium carbonate (CLE) solid effluent:
TABLE-US-00054 t BaSO.sub.4.2H.sub.2O/t .sup.1CLE 1.849 t CaSO.sub.4.2H.sub.2O/t CLE 0.146
Stage IV: Final Pre-Concentration
Substage IV.1
[0246] FL (III) is transported to the Diablillos Salt flat on day 66 and at noon two plastic boxes of area equal to 0.33 cm x 0.52 cm each are charged, to continue with the natural evaporation and fractional crystallization process.
[0247] During the transport of FL (III) to the Salt flat and then in the transport of FL (IV.1) to the laboratory the equivalent value to 1 dm.sup.3 of FL (IV.1) is lost.
[0248] On day 87 the precipitated crystals are separated from the liquid phase and the following is obtained.
[0249] FL (IV.1) that is transported to the laboratory is weighed, density is measured, volume is calculated and analyzed:
TABLE-US-00055 Mass FL (IV.1) 60 kg ρ (FL (IV.1) 1.23 kg/dm.sup.3 V (FL (IV.1)) 47.81 dm.sup.3 STD (FL(IV.1)) 354 g/dm.sup.3
FL (IV.1) chemistry
TABLE-US-00056 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (IV.1) 5,845 3,768 23,499 19,745 53,517 35,172
TABLE-US-00057 DETERMINATION Cl— SO.sub.4.sup.= pH Density Ba UNIT mg/d m.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 mg/d m3 TECHNIQUE Argentometry Gravimetry Potentiometry Pycnometry ICP Comp. FL (IV.1) 212,062 250 4.00 - 5.00 1.230 366
TABLE-US-00058 Ionic balance Charges + 6,195 Charges - 6,233 Deviation 0.003
Pre-washed precipitated solids (SP (IV.1))
Precipitated solid chemistry (SP (IV.1)):
TABLE-US-00059 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (IV.1) 0.21 0.28 0.99 1.4180 32.84 1.47
TABLE-US-00060 DETERMINATION Cl.sup.- SO.sub.4.sup.= Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (IV.1) 53.91 0.00 20.79 1.5
[0250] Theoretical calculation of the precipitated solid mass SP (IV.1) (it does not include the solids contained in the moisturizing solution volume).
TABLE-US-00061 Mass in FL (III) Mass in FL (IV.1) Precipitated mass Precipitated moles Unit g g g moles Na.sup.+ 3,792 2618 1,174 51 K.sup.+ 1,792 1720 72 2 Ca.sup.++ 241 184 56 1.4 Cl.sup.- 12,234 10372 1,862 53 SO.sub.4.sup.= 3 12 - - HCO.sub.3.sup.- - - - - B.sub.4O.sub.7.sup.= 1,053 966 87 21.6 3,252 3,292
TABLE-US-00062 STD (III) 20,533 g STD (IV.1) 17,325 g SP (IV.1) 3,208 g Deviation: -0.007 Total precipitated: 3,256.9 g
Calculation of the moisturizing solution volume (Vsm (IV.1)):
TABLE-US-00063 Vsm (IV.1) 1.092 dm.sup.3 SM mass 1.34 kg Insoluble mass in SP (IV.1) 0.05 kg
TABLE-US-00064 Theoretical precipitated mass 4.600 kg Harvested crystal mass 4.360 kg Deviation 0.027
[0251] The obtained solids are washed with a water volume approximately equal to half of the volume that have post-filtering. Wash water is concentrated until the same lithium concentration of FL (IV.1) is reached. The resulting volume of FL (IV.1) is:
TABLE-US-00065 Volume FL(IV.1) 48.8 dm.sup.3
Post-washed precipitated solids (SP (IV.1)):
[0252] The solid phase SP (IV.1) contains 96 % NaCl and 3 % KCI.
Substage IV.2
[0253] On day 92 brine FL (IV.1) arranged in two containers is exposed to continue the natural evaporation process in the laboratory. On day 102 the precipitated crystals are separated from the liquid phase, and the following is obtained:
[0254] The liquid phase FL (IV.2) that is weighed, density is measured, volume is calculated and analyzed:
TABLE-US-00066 Mass FL (IV.2) 42.185 kg ρ (FL (IV.2)) 1.24 kg/dm.sup.3 V (FL (IV.2)) 34.02 dm.sup.3 (measured) STD (FL(IV.2)) 376 g/dm.sup.3
FL (IV.2) chemistry:
TABLE-US-00067 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (IV.2) 7,875 5,170 29,449 24,700 38,002 38,679
TABLE-US-00068 DETERMINATION Cl.sup.- SO.sub.4.sup.= pH Density Ba UNIT mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 mg/dm.sup.3 TECHNIQUE Argentometry Gravimetry Potentiometry Pycnometry ICP Comp. FL (IV.2) 231,298 75 5.70 1.240 428
TABLE-US-00069 Ionic balance Charges + 6,464 Charges - 6,835 Deviation 0.028
[0255] Pre-washed precipitated solids (SP (IV.2))
[0256] recipitated solid chemistry (SP (IV.2):
TABLE-US-00070 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (IV.2) 0.17 0.22 0.65 1.08 28.86 18.29
TABLE-US-00071 DETERMINATION Cl.sup.- SO.sub.4.sup.= Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (IV.2) 53.65 0.14 14.76 1.0
[0257] Theoretical calculation of the precipitated solid mass SP (IV.2) (it does not include the solids contained in the moisturizing solution volume):
TABLE-US-00072 Mass in FL (IV.1) Mass in FL (IV.2) Precipitated mass Precipitated moles Unit g g g moles Na.sup.+ 2,612 1,293 1,319 57 K.sup.+ 1,716 1,316 401 10 Ca.sup.++ 184 176 8 0.2 Cl.sup.- 10,349 7,869 2,480 70 SO.sub.4.sup.= 12 3 10 0 HCO.sub.3.sup.- - - - - B.sub.4O.sub.7.sup.= 964 840 123 4,389
TABLE-US-00073 STD (IV.1) 17,286 g STD (IV.2) 12,781 g SP (IV.2) 4,506 g Deviation 0.013 Total precipitated: 4,551.1 g
[0258] Calculation of the pre-washed moisturizing solution volume (Vsm (IV.2)):
TABLE-US-00074 Vsm (IV.2)= 0.986 dm.sup.3 Mass of SM (IV.2) 1.22 kg Insoluble mass in SP (IV.2) 0.05 kg
TABLE-US-00075 Theoretical precipitated mass 5.774 kg Deviation 0.0402 harvested crystal mass 5.327 kg
[0259] The obtained solids are washed with a water mass approximately equal to half of the mass that have post-filtering. Wash water is concentrated until the same lithium concentration of FL (IV.2) is reached.
[0260] The resulting volume of FL (IV.2) is: 35.32 dm.sup.3
[0261] Post-washed precipitated solids (SP (IV.2)):
[0262] The precipitated solids contain 12 % potassium chloride and 76 % sodium chloride and 12 % carnalite.
Substage IV.3
[0263] On day 103 the brine FL (IV.2) is poured into two trays and is exposed to continue the natural evaporation process in the laboratory. On day 108 the precipitated crystals are separated from the liquid phase, and the following is obtained:
[0264] The liquid phase FL (IV.3) that is weighed, density is measured, volume is calculated and analyzed:
TABLE-US-00076 Mass FL (IV.3) 9.222 kg ρ (FL (IV.3)) 1.280 kg/dm.sup.3 V (FL (IV.3)) 7.205 dm.sup.3 STD (FL(IV.3)) 492 g/dm.sup.3
FL (IV.3) chemistry:
TABLE-US-00077 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7═ Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (IV.3) 25,345 16,856 53,056 66,605 6,524 13,812
TABLE-US-00078 DETERMI NATION Cl.sup.- SO.sub.4═ pH Density Ba UNIT mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 mg/d m.sup.3 TECHNIQUE Argentometry Gravimetry Potentiometry Pycnometry ICP Comp. FL (IV.3) 308,550 240 4.50 1.280 789
TABLE-US-00079 Ionic balance Charges + 9,507 Charges - 9,555 Deviation 0.003
Pre-washed precipitated solids (SP (IV.3))
Precipitated solid chemistry (SP (IV.3)):
TABLE-US-00080 DETERMINATION Li.sup.+ Ca.sup.++ .sup.Mg++ B.sub.4O.sub.7═ Na.sup.+ K.sup.+ UNIT % % % % % % (w/w) (w/w) (w/w) (w/w) (w/w) (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (IV.3) 0.68 0.54 6.21 0.4300 10.97 10.66
TABLE-US-00081 DETERMINATION Cl.sup.- SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (IV.3) 43.85 0.04 17.00 0.4
[0265] Theoretical calculation of the pre-washed precipitated solid mass SP (IV.3) (it does not include the solids contained in the moisturizing solution volume):
TABLE-US-00082 Mass in FL (IV.2) Mass in FL (IV.3) Precipitated mass Precipitated moles Unit g g g moles Na.sup.+ 1,342 47 1,295 56 K.sub.+ 1,366 100 1,267 32 Ca.sup.++ 183 121 61 1.5 Cl— 8,169 2,223 5,946 168 SO.sub.4═ 3 2 1 0 HCO.sub.3— - - - - B.sub.4O.sub.7═ 872 480 393 2.5 Mg.sup.++ 1,040 382 658 27 Ba.sup.++ 15 6 9 9,630
TABLE-US-00083 STD (IV.2) 13,269 g STD (IV.3) 3,543 g SP (IV.3) 9,726 g Deviation 0.005
TABLE-US-00084 Total precipitated 9,764 \.8 g Precipitated salts: Carnalite 28 moles NaCl 56 moles KCl 5 moles Crystallization water carnalite: 3,024 g
[0266] Calculation of the moisturizing solution volume (Vsm (IV.3)):
TABLE-US-00085 Vsm (IV.3) = 2.909 dm.sup.3 SM mass 3.72 kg Insoluble mass in SP (IV.3) 0.04 kg
TABLE-US-00086 Theoretical precipitated mass 13.489 kg Deviation -0.036 Harvested crystal mass 14.507 kg
[0267] The obtained solids are washed with a water mass approximately equal to half of the mass that have post-filtering. Wash water is concentrated until the same lithium concentration of FL (IV.3) is reached. The resulting volume of FL(IV.3) is:
[0268] Post-washed precipitated solids (SP (IV.3)):
Substage IV.4
[0269] On day 109 the brine FL (IV.3) is poured into a tray and is exposed to continue the natural evaporation process in the laboratory. On day 114 the precipitated crystals are separated from the liquid phase, and the following is obtained:
[0270] The liquid phase FL (IV.4) that is weighed, density is measured, volume is calculated and analyzed:
TABLE-US-00087 Mass FL (IV.4) 8.282 kg ρ (FL (IV.4)) 1.26 kg/dm.sup.3 V (FL (IV.4)) 6.573 dm.sup.3 STD (FL(IV.4)) 506 g/dm.sup.3
[0271] FL (IV.4) chemistry:
TABLE-US-00088 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7═ Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (IV.4) 34,882 17,565 46,055 58,696 3,022 3,317
TABLE-US-00089 DETERMINATION Cl— SO.sub.4═ pH Density Ba.sup.++ UNIT mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 mg/dm.sup.3 TECHNIQUE Argentometry Gravimetry Potentiometry Pycnometry ICP Comp. FL (IV.4) 341,773 438 4.50 1.260 665
TABLE-US-00090 Ionic balance Charges + 9,918 Charges - 10,393 Deviation 0.023
[0272] Precipitated solids (SP (IV.4))
[0273] Precipitated solid chemistry (SP (IV.4)):
TABLE-US-00091 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7═ Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (IV.4) 2.19 1.86 6.43 7.70 3.14 6.60
TABLE-US-00092 DETERMINATION Cl— SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (IV.4) 72.30 0.04 23.00 0.8
[0274] Theoretical calculation of the precipitated solid mass SP (IV.4) (it does not include the solids contained in the moisturizing solution volume):
TABLE-US-00093 Mass in FL (IV.3) Mass in FL (V.4) Precipitated mass Precipitated moles Unit g g g moles Na.sup.+ 70 20 50 2 K.sup.+ 148 22 126 3 Ca.sup.++ 180 115 65 2 CI— 3,301 2,246 1,055 30 SO.sub.4═ 3 3 0 0 HCO.sub.3— - - - - B.sub.4O.sub.7═ 713 386 327 2 Mg.sup.++ 568 303 265 11 1,887 g
TABLE-US-00094 STD (IV.3) 5,262 g STD (IV.4) 3,329 g SP (IV.4) 1,933 g
TABLE-US-00095 Total precipitated 1,948 \.9 g Precipitated salts: Carnalite 3 moles NaCl 5 moles Bischofite 8 moles Deviation 0.012 Crystallization water: 1,188 g
Calculation of the moisturizing solution volume (Vsm (IV.4)):
TABLE-US-00096 Vsm (IV.4)= 0.967 dm.sup.3 SM mass 1.22 kg Insoluble mass in SP (IV.4) 0.02 kg
TABLE-US-00097 Theoretical precipitated mass 4.355 kg Harvested crystal mass 4.320 kg Deviation 0.004
[0275] The obtained solids are washed with a water volume approximately equal to 60 % of the volume that have post-filtering. Wash water is concentrated until the same lithium concentration of FL (IV.4) is reached. The resulting volume of FL(IV.4) is:
[0276] Post-washed precipitated solids (SP (IV.4)):
Stage V: Treatment
Substage V.1
[0277] Brine FL (IV.4) undergoes a treatment to reduce magnesium, calcium and boron content.
[0278] 7.536 dm.sup.3 obtained (FL (IV.4)) is placed in a plastic container with a capacity of 30 dm.sup.3. Firstly, brine is diluted with fresh water up to 31-32 g/dm.sup.3 of lithium. Then, stirring manually with a plastic shovel, a prepared calcium hydroxide suspension is added by suspending 1.058 kg in 2.650 dm.sup.3 of fresh water. Immediately afterwards, and continuing with stirring, a prepared aqueous solution is added by dissolving 2.028 kg of anhydrous sodium sulfate in 5.5 dm.sup.3 of fresh water at 35° C. Finally, 754 cm.sup.3of a sodium hydroxide solution 4 N is added, ensuring a pH value greater than 11.3.
[0279] The obtained post-treatment heterogeneous mixture is separated by centrifugation and the following is obtained. The liquid phase FL (V.1) that is weighed, density is measured, volume is calculated and analyzed:
TABLE-US-00098 Mass FL (V.1) 22.332 kg ρ (FL (V.1)) 1.138 kg/dm.sup.3 V (FL (V.1)) 19.624 dm.sup.3 STD (FL(V.1)) 171 g/dm.sup.3
FL (V.1) chemistry:
TABLE-US-00099 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (V.1) 11,150 1,330 0.50 1,802 36,200 1,104
TABLE-US-00100 DETERMINATION Cl.sup.- SO.sub.4═ pH Density Ba.sup.++ UNIT mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 mg/d m.sup.3 TECHNIQUE Argentometry Gravimetry Potentiometry Pycnometry ICP-OES Comp. FL (V.1) 113,370 5,930 11.30 1.138 5
TABLE-US-00101 Ionic balance Charges + 3,275 Charges - 3,340 Deviation 0.010
[0280] Pre-washed precipitated solids (SP (IV.1)):
Pre-washed precipitated solid chemistry SP (V.1):
TABLE-US-00102 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (V.1) 0.79 17.17 9.01 14.55 2.50 0.08
TABLE-US-00103 DETERMINATION Cl.sup.- SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (V.1) 7.83 32.61 41.00 0.8
[0281] Theoretical calculation of the precipitated solid mass SP (V.1) (it does not include the solids contained in the moisturizing solution volume):
TABLE-US-00104 Mass in FL (IV.4) Mass in FL (V.1 ) Added mass Precipitated mass Precipitated moles Unit g g g g moles Na.sup.+ 23 710 726 38 2 K.sup.+ 25 22 0 3 0 Ca.sup.++ 132 26 572 678.7 16.9 Cl— 2,576 2225 0 351 10 SO.sub.4═ 3 116 1,371 1,258 13 HCO.sub.3.sup.- - - - - - B.sub.4O.sub.7═ 442 35 0 407.0 3 Mg.sup.++ 347 0 0 347 14.3 OH.sup.- - - 486 486 28.6 Ba.sup.++ 5 0 0 5 0.0 3,155 3,574
TABLE-US-00105 STD (IV.4) 3816 g STD (V.1) 3353 g SP (V.1) 3669 g Total precipitated 3698.5 g Deviation 0.013
TABLE-US-00106 Precipitated salts: CaSO.sub.4.2H.sub.2O 14 moles Mg(OH).sub.2 14.3 moles
Calculation of the pre-washed moisturizing solution volume (Vsm (V.1)):
TABLE-US-00107 Vsm (V.1)= 3.030 dm.sup.3 SM mass= 3.45 kg Insoluble mass in SP (IV.1)= 0.03 kg Theoretical precipitated mass 7.146 kg Harvested crystal mass 5.950 kg Deviation 0.091
Obtained solids are centrifuged, washed by suspending them at 9.5 dm.sup.3 of fresh water and centrifuged again. Wash water is concentrated until the same lithium concentration of FL (V.1) is reached. The resulting volume of FL(V.1) is:
[0282] Post-washed precipitated solids (SP (V.1)):
[0283] Solid effluents SP (V.1) contain 62 % dihydrated calcium sulfate and 24 % magnesium hydroxide. Leaching these solid effluents with sulfuric acid and separating the phases it is possible to obtain the following per ton of equivalent lithium carbonate: [0284] 1.7 t of agricultural gypsum [0285] 2.1 t of magnesium sulfate
Reduction in the Cost of Reagents at Stage V.1
[0286] The quantity of sulfate moles required for stage V.1 can be added in whole or in part as potassium sulfate and sodium sulfate obtained at stage II of cooling. For brine from the Diablillos salt flat, at the cooling stage 17 sulfate moles are obtained, and at the treatment stage it is necessary to add 14.3 sulfate moles which means that it is not necessary to incorporate sodium sulfate as a reagent.
Substage V.2
[0287] 22.514 dm.sup.3 obtained (FL (V.1)) is placed in a plastic container with a capacity of 30 dm.sup.3. Stirring manually with a plastic shovel, a prepared aqueous solution is added dissolving 306 g of dihydrated barium chloride in 1.4 dm.sup.3 of fresh water. The heterogeneous mixture obtained is separated by filtration and wash, and the following is obtained.
[0288] Liquid phase FL (V.2) (it includes wash water) that is weighed, density is measured, volume is calculated and analyzed:
TABLE-US-00108 Mass FL (V.2) 25.781 kg ρ (FL (V.2)) 1.131 kg/dm.sup.3 V (FL (V.2)) 22.795 dm.sup.3 STD (FL(V.2)) 159 g/dm.sup.3
FL (V.2) chemistry:
TABLE-US-00109 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (V.2) 10679 1154 0.50 1996 33279 973
TABLE-US-00110 DETERMINATION Cl.sup.- SO.sub.4═ pH Density Ba.sup.++ UNIT mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 mg/dm.sup.3 TECHNIQUE Argentometry Gravimetry Potentiometry Pycnometry ICP Comp. FL (V.2) 110,102 351 11.30 1.131 6
TABLE-US-00111 Ionic balance Charges + 3,068 Charges - 3,134 Deviation 0.011
Precipitated Solids (SP (V.2)):
[0289] Solids precipitated by the addition of barium chloride are washed with 100 cm.sup.3 of water. Wash water is concentrated until the lithium concentration in FL (V.2) is reached and mixed with the same.
[0290] Precipitated solids SP (V.2) contain more than 95 % barium sulfate dihydrate.
Stage VI: Post-Treatment Concentration
[0291] On day 116 brine FL (V.2) is poured into a plastic tray and exposed to restart the evaporation process in the laboratory, using forced ventilation. On day 119 precipitated crystals of the liquid phase are separated, and the following is obtained.
[0292] Liquid phase FL (VI) that is weighed, density is measured, volume is calculated and analyzed:
TABLE-US-00112 Mass FL (VI) 8.413 kg ρ (FL (VI)) 1.25 kg/dm.sup.3 V (FL (VI)) 6.73 dm.sup.3 STD (FL(VI)) 302 g/dm.sup.3
FL (VI) chemistry:
TABLE-US-00113 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (VI) 34,234 2,328 1.0 5,385 31,749 2,966
TABLE-US-00114 DETERMINATION Cl.sup.- SO.sub.4═ pH Density Ba.sup.++ UNIT mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 mg/dm.sup.3 TECHNIQUE Argentometry Gravimetry Potentiometry Pycnometry ICP Comp. FL (VI) 224,432 1,065 9.97 1.250 2.8
TABLE-US-00115 Ionic balance Charges + 6,505 Charges - 6,414 Deviation -0.007
Precipitated solids (SP (VI))—
[0293] Theoretical calculation of the precipitated solid mass SP (VI) (it does not include the solids contained in the moisturizing solution volume):
TABLE-US-00116 Mass in FL (V.2) Mass in FL (VI) Precipitated mass Precipitated moles Unit g g g Na.sup.+ 759 218 540 23 K.sup.+ 22 20 2 0 Ca.sup.++ 26 16 10 0.3 Cl— 2,510 1,544 966 27 SO.sub.4═ 8 7 1 0 HCO.sub.3.sup.- - - - - B.sub.4O.sub.7═ 45 37 8 0.1 Mg.sup.++ 0 0 0 0 1,527
TABLE-US-00117 STD (V.2) 3614 g STD (VI) 2088 g SP (VI) 1526 g Total precipitated 1538.1 g Deviation -0.0003
[0294] Calculation of the moisturizing solution volume (Vsm (VI)):
TABLE-US-00118 Vsm (Vl)= 0.146 dm.sup.3 SM mass 0.18 kg Insoluble mass in SP (VI) 0.01 kg
[0295] Precipitated solids are washed with 400 cm.sup.3 of water. Wash water is concentrated until the lithium concentration in FL (VII) is reached and mixed with the same. The resulting volume of FL(VI) is:
[0296] Post-washed precipitated solids (SP (VI)):
[0297] Solids SP (VI) contain more than 98 % sodium chloride.
Stage VII: Final Concentration
[0298] FL (VI) is exposed to ventilation with forced convection in the laboratory, to continue the evaporation process. On day 126 precipitated crystals of the liquid phase are separated, and the following is obtained.
[0299] Liquid phase FL (VII) that is weighed, density is measured, volume is calculated and analyzed:
TABLE-US-00119 Mass FV (VII) 3.455 kg ρ (FL (VII)) 1.252 kg/dm.sup.3 V (FL (VII)) 2.410 dm.sup.3 STD (FL(VII)) 525 g/dm.sup.3
FL (VII) chemistry:
TABLE-US-00120 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (VII) 83,501 2296 1.0 7,018 1,123 7,461
TABLE-US-00121 DETERMI NATION CI— SO.sub.4═ pH Density Ba++ UNIT mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 mg/d m3 TECHNIQUE Argentometry Gravimetry Potentiometry Pycnometry ICP-OES Comp. FL (VII) 422,107 1,242 7.30 1.252 18
TABLE-US-00122 Ionic balance Charges + 12,384 Charges - 12,023 Deviation -0.015
[0300] Pre-washed precipitated solids (SP (VII)):
[0301] Theoretical calculation of the precipitated solid mass SP (VII) (it does not include the solids contained in the moisturizing solution volume):
TABLE-US-00123 Mass in FL (VI) Mass in FL (VII) Precipitated mass Precipitated mass moles Unit g g g more STD in SM Na+ 223 3 220 393 17 K+ 21 18 3 5 0.13 Ca++ 16 6 11 0.0 0.0 CI— 1,576 1,017 558 638 18 SO.sub.4═ 7 3 4 3 0 HCO.sub.3.sup.- - - - - B.sub.4O.sub.7═ 38 17 21 0.0 - Mg++ 0 0 0 0 0.0 817
TABLE-US-00124 STD (VI) 2,121 g STD (VII) 1,265 g SP (VII) 857 g Deviation -0.023 Total precipitated 866.5 g
Calculation of the moisturizing solution volume (Vsm (VII)):
TABLE-US-00125 Vsm (VII) 0.703 dm.sup.3 SM mass 0.88 kg Insoluble mass in SP (VII) 0.01 kg
TABLE-US-00126 Theoretical precipitated mass 1.747 kg Harvested crystal mass 1.710 kg Deviation 0.011
[0302] Precipitated solids are washed with 500 cm.sup.3 of water. Wash water is concentrated until the lithium concentration in FL (VII) is reached and mixed with the same. The resulting volume of FL (VII) is:
Post-washed precipitated solids (SP (10-11)):
Solids SP (VII) contain more than 98 % sodium chloride.
Calculation of Operating Variables
[0303] The calculation of the operating variables for an annual production of 10,000 tons of equivalent lithium carbonate was carried out using brine from the Diablillos Salt flat, when the cooling process at stage II is carried out with a mechanical cooling crystallization equipment and stages VI and VII are carried out in solar evaporation ponds.
Stage I: Initial Pre-Concentration Ponds
[0304] First unharvested period:
TABLE-US-00127 Substage I.1 Substage I.2 Incoming volume (m.sup.3/year) 4,574,000 2,824,000 Lithium concentration in the incoming brine (kg/m.sup.3) 0.678 1.087 Outcoming volume (m.sup.3/year) 2,824,000 440,000 Lithium concentration in the outcoming brine (kg/m.sup.3) 1.087 4.741 SP (t/year) 44,460 515,000 Pumping water (m.sup.3/year) 22,900 (brackish) 28,240 (brackish) Default SL height (cm) 12 12 precipitated salt h every two years (cm) 27 73 Pond area (m.sup.2) 1,170,000 1,575,000 Charging time (days) 19 155
Stage I: Initial Pre-Concentration Ponds
[0305] Next unharvested periods:
TABLE-US-00128 Substage I.1 Substage I.2 Incoming volume (m.sup.3/year) 4,574,000 2,824,000 Lithium concentration in the incoming brine (kg/m.sup.3) 0.678 1.087 Outcoming volume (m.sup.3/year) 2,824,000 603158 Lithium concentration in the outcoming brine (kg/m.sup.3) 1.087 4.741 SP (t/year) 44,460 515,000 Pumping water (m.sup.3/year) 36,370 (brackish) 28,240 (brackish) Wash water (m.sup.3/year) 0 90,000 (brackish) Default SL height (cm) 12 12 precipitated salt h (cm every 2 years) 29 73 Pond area (m.sup.2) 1,350,000 1,710,000 Brackish water: water with density less than 1,100 g/dm.sup.3. Auxiliary pond for stage I: 390,000 m.sup.2
Stage II: Cooling
[0306] This stage is performed in a mechanical cooling crystallization equipment and is detailed for the highest brine flow, i.e. the one corresponding to the post-harvest period for the pond system operation. [0307] Brine to be cooled [0308] Flow: 76 m.sup.3/h [0309] Density: 1.265 kg/dm.sup.3 [0310] Average temperature: 16° C. [0311] Total dissolved solid content: 0.396 kg/dm.sup.3
[0312] Chemical composition of the liquid phase entering into the cooling equipment:
TABLE-US-00129 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL 4,741 170 17,063 18,237 75,454 44,258
TABLE-US-00130 DETERMINATION Ba++ Sr++ Fe+++ Mn CI— PO.sub.43— UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/d m.sup.3 mg/dm.sup.3 mg/d m.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES Argentometry Colorimetric Comp. FL (2) 1.330 - - - 189,397 <20
TABLE-US-00131 DETERMINATION SO.sub.4═ Alkalinity CO.sub.3═ HCO.sub.3 pH Density UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Gravimetry Volumetry Volumetry Volumetry Potentiometry Pycnometry Comp. FL (2) 46,318 - N.D. - 6.00 1.260
[0313] Specific heat: 0.85 kcal/kg °C
[0314] Salts that crystallize during cooling: [0315] Glaserite [K.sub.2.25Na.sub.1.75(SO.sub.4).sub.2]: 2.77 t/t CLE [0316] Sodium chloride (NaCI)— 0.322 t/t CLE
[0317] CLE: Equivalent lithium carbonate
[0318] The cooling is executed with a pre-cooling stage, in which the cooled liquid phase with low sulfate anion content, which comes out of the cooling equipment at -7° C., interacts in a heat exchanger, with brine to be cooled that has an initial temperature of 16° C. As a result of this pre-cooling, brine to be cooled enters into the crystallization equipment by cooling at 0° C.
[0319] Under these conditions, it is easy to demonstrate that, for a performance coefficient of 60 % of the ideal performance coefficient (Carnot), mechanical energy required per ton of lithium carbonate produced is less than 0.12 Mwh. [0320] Liquid phase obtained after cooling [0321] Flow: 68.7 m.sup.3/h [0322] Density: 1.22 kg/dm.sup.3 [0323] Average temperature: 11° C. [0324] Total dissolved solid content: 0.349 kg/dm.sup.3
[0325] Chemical composition of the liquid phase coming out of the cooling equipment:
TABLE-US-00132 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL 5,064 130 17,733 19,314 68,589 30,546
TABLE-US-00133 DETERMINATION CI— SO.sub.4— pH Density UNIT mg/dm.sup.3 mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Argentometry Gravimetry Potentiometry Pycnometry Comp. FL (2) 189,852 17,781 6.00 1.215
[0326] Fresh water for crystal wash: 7,000 m.sup.3
Stage III: Pre-Treatment
[0327] Quantity of reagents and water used per ton of equivalent lithium carbonate [0328] Calcium chloride dihydrate: 0.920 t [0329] Barium chloride dihydrate: 1.6 t [0330] Fresh water: 5.12 m.sup.3
[0331] Liquid phase after pre-treatment: [0332] Volume (next unharvested periods): 585,000 m.sup.3 [0333] Lithium concentration: 4.680 g/dm.sup.3 [0334] Density: 1,220 g/dm.sup.3 [0335] Total dissolved solids: 324 g/dm.sup.3
[0336] Quantity of solid effluents generated in pre-treatment per ton of equivalent lithium carbonate: 3.604 t
[0337] Approximate quantity of products to be obtained by processing solid effluent (per ton of equivalent lithium carbonate): [0338] Agricultural gypsum: 0.146 t [0339] Barium sulfate: 1.849 t
Stage IV: Final Pre-Concentration Ponds
[0340] First unharvested period
TABLE-US-00134 Substages IV.1 and IV.2 Substage IV. 3 Substage IV.4 Incoming volume (m.sup.3/year) 427,000 227,000 40,700 Lithium concentration in the incoming brine (kg/m.sup.3) 4.68 7.875 25.345 Outcoming volume (m3/year) 227,000 40,700 24,080 Lithium concentration in the outcoming brine (kg/m.sup.3) 7.875 25.345 34.882 SP (t/year) 48,500 45,620 5,060 Pumping water (m.sup.3/year) 4,300 2,300 410 Default SL height (cm) 12 12 12 precipitated salt h (cm every 2 years) 84 71 91 Pond area (m.sup.2) 189,000 202,500 225,000 Charging time (days) 33 198 37
Stage IV: Final Pre-Concentration Ponds
[0341] Next unharvested periods
TABLE-US-00135 Substages IV.1 and IV.2 Substage IV.2 Substage IV.3 Incoming volume (m3/year) 585,100 340,000 95,602 Lithium concentration in the incoming brine (kg/m.sup.3) 4.68 7.875 25.345 Outcoming volume (m3/year) 340,000 95,604 66,516 Lithium concentration in the outcoming brine (kg/m.sup.3) 7.875 25.345 34.882 SP (t/year) 66,746 63,316 11,888 Pumping water (m.sup.3year) 5,850 3,400 960 Wash water (m.sup.3/year) 8,100 27,000 4,500 Default SL height (cm) 12 12 12 precipitated salt h (cm) every 2 years 107 89 103 Pond area (m.sup.2) 252,000 292500 45,000
Stage V: Treatment
[0342] Substaae V.1
[0343] Quantity of reagents and water used per ton of equivalent lithium carbonate [0344] Hydrated lime: 0.85 t [0345] Sodium sulfate (anhydrous base): 1.62 t 0 t if separate salts are used at stage II [0346] Sodium hydroxide (dry base): 0.096 t [0347] Fresh water: 15 m.sup.3
[0348] Liquid phase after substage V.1: [0349] Volume (next unharvested periods): 210,198 m.sup.3 [0350] Lithium concentration: 11.150 g/dm.sup.3 [0351] Density: 1,138 g/dm.sup.3 [0352] Total dissolved solids: 171 g/dm.sup.3
[0353] Quantity of solid effluents generated at Substage V.1 per ton of equivalent lithium carbonate: 4.68 t
[0354] Approximate quantity of products to be obtained by processing the generated solid effluent (expressed per ton of equivalent lithium carbonate): [0355] Agricultural gypsum: 1.7 t [0356] Magnesium sulfate: 2.1 t
[0357] Substage V.2
[0358] Quantity of reagents and water used per ton of equivalent lithium carbonate [0359] Barium chloride dihydrate: 0.24 t [0360] Fresh water: 1.36 m.sup.3
[0361] Liquid phase after substage V.2: [0362] Volume: 215,510 m.sup.3 [0363] Lithium concentration: 10.679 g/dm.sup.3 [0364] Density: 1,131 g/dm.sup.3 [0365] Total dissolved solids: 159 g/dm.sup.3
[0366] Quantity of solid effluents generated at Substage V.2, expressed per ton of equivalent lithium carbonate: 0.336 t
[0367] Approximate quantity of products to be obtained by processing the generated solid effluent (expressed per ton of equivalent lithium carbonate):
[0368] Barium sulfate: 0.25 t
Ponds of Stages VI and VII
[0369] TABLE-US-00136 First unharvested period Stage VI Stage VII Incoming volume (m.sup.3/year) 78,016 22360 Lithium concentration in the incoming brine (kg/m.sup.3) 10.679 34.324 Outcoming volume (m.sup.3/year) 22,360 6,654 Lithium concentration in the outcoming brine (kg/m.sup.3) 34.324 83.501 SP (t/year) 5,055 1,811 Pumping water (m.sup.3/year) 780 224 Default SL height (cm) 12 12 precipitated salt h (cm every 2 years) 36 58 Pond area (m.sup.2) 54,000 18,000 Charging time (days) 120 135
Ponds of Stages VI and VII
[0370] TABLE-US-00137 Next unharvested periods Stage VI Stage VII Incoming volume (m.sup.3/year) 215,510 66,133 Lithium concentration in the incoming brine (kg/m.sup.3) 10.679 34.234 Outcoming volume (m.sup.3/year) 66,133 25,627 Lithium concentration in the outcoming brine (kg/m.sup.3) 34.234 83.501 SP (t/year) 14,000 5,360 Pumping water (m.sup.3/year) 2,160 660 Wash water (m.sup.3/year) 8,100 5,400 Default SL height (cm) 12 12 precipitated salt h (cm every 2 years) 38 50 Pond area (m.sup.2) 135,000 67,500
[0371] Auxiliary pond area for stages IV, VI and VII: 75,000 m.sup.2
[0372] Specific water and reagent consumption of the procedure calculated per ton of equivalent lithium carbonate [0373] Brackish water: 13 m.sup.3 [0374] Fresh water: 26 m.sup.3 [0375] Calcium chloride: 0.903 t [0376] Barium chloride: 1.84 t [0377] Calcium hydroxide: 0.85 t [0378] Sodium sulfate (anhydrous base): 1.62 t [0379] 0 t if separate salts are used [0380] at stage II [0381] Sodium hydroxide (dry base): 0.096 t
[0382] Solid effluent generation at the pre-treatment and treatment stages, calculated per ton of eauivalent lithium carbonate [0383] Pre-treatment stage: 3.604 t [0384] Treatment stage: 5.01 t
CONCLUSIONS
[0385] In this example, natural brine is not saturated and, consequently, the quantity of crystallized and precipitated solids at stage I is low. This has the following advantages: i) in the first unharvested period the recovery is greater than in the case of saturated brines, due to the lower quantity of trapped brine and ii) The cost of harvesting crystals per ton of equivalent lithium carbonate is lower. On the other hand, while in this example the lithium concentration reached at the initial pre-concentration stage is 4.7 g/dm.sup.3, it was subsequently verified that with this brine it is possible to reach values of 8 g/dm.sup.3. This substantially reduces the volume by reducing costs and facilitating the operation of stages II and III. It is also important to clarify that, although in this example the alternative of obtaining concentrated brine at the location of the pond system is chosen, with the lithium concentration reached at the final pre-concentration stage, it is convenient to transport the liquid phase that delivers stage IV to some site with an industrial infrastructure where stages V, VI and VII are performed.
Example 2: Natural Brine From the Pozuelos Salt Flat
[0386] This Salt flat is a salt deposit located in the Region of Argentine Puna at more than 3800 msnm.
Field and Laboratory Test
[0387] The lithium content in the natural brine with which ECL is performed is 0.380 g/dm.sup.3 and the defined volume to start the test is 842 dm.sup.3.
[0388] On day 1 890 dm.sup.3 of natural brine is extracted by pumping from the Pozuelos Salt flat. This brine identified as FL(i) is transported to the experimental outdoor center located in the area of Tres Morros, Jujuy province, Argentina, and on the following day it is charged in three similar ponds with an area of about 1.5 m.sup.2. The average height of FL(i) in the ponds is approximately equal to 0.197 m.
[0389] Natural brine (FL(i)):
TABLE-US-00138 Mass FL (i) 1,022 kg .sup.1ρ (FL (i)) 1.19 kg/dm.sup.3 .sup.2V (FL (i)) 890 dm.sup.3 .sup.3STD (FL(i)) 319 g/dm.sup.3 .sup.1ρ (FL (i)): density of the Liquid Phase at stage 1 .sup.2V (FL (i)): Volume of the Liquid Phase at stage 1 .sup.3STD (FL(i)): Total dissolved solids of the Liquid Phase at the stage
[0390] FL (i) chemistry:
TABLE-US-00139 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (i) 378 1,287 4,082 1,467 113,001 3,668
TABLE-US-00140 DETERMINATION Ba++ Sr++ Fe+++ CI— SO.sub.4═ CO.sub.3═ UNIT mg/d m.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (i) 37 1.82 189505 5507 N.D.
TABLE-US-00141 DETERMINATION HCO.sub.3— pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (i) 517 7.41 1.220
TABLE-US-00142 Ionic balance Charges + 5,541 Charges - 5,488 Deviation -0.005
Stage 1: Initial Pre-Concentration
Substage I.1
[0391] The brine FL(i) is exposed to the solar evaporation process until day 50. That same day the crystals of the Liquid phase are separated, and the following is obtained:
[0392] Liquid phase FL (I.1):
TABLE-US-00143 Mass FL (I.1) 244 kg ρ (FL (I.1)) 1.22 kg/dm.sup.3 Vt (FL (I.1)) 200 dm.sup.3 STD (FL(I.1)) 357 g/dm.sup.3
[0393] FL (I.1) chemistry:
TABLE-US-00144 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (I.1) 1,679 1,168 14,120 5,805 98,453 14,854
TABLE-US-00145 DETERMINATION Ba++ Sr++ Fe+++ CI— SO.sub.4═ CO.sub.3═ UNIT mg/d m.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (I.1) 42 6 209,000 10,306 N.D.
TABLE-US-00146 DETERMINATION HCO.sub.3— pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (I.1) 1510 7.02 1.235
TABLE-US-00147 Ionic balance Charges + 6,225 Charges - 6,210 Deviation -0.001
Precipitated solids at substage I.1 (SP (I.1)):
TABLE-US-00148 Total mass .sup.1SP (I.1) = 265.63 kg .sup.2Total evaporated w at 105° C. = 13.83 % .sup.3H = 11.5 % .sup.1SP (I.1) = Precipitated solids at stage I.1 .sup.2Total evaporated w at 105° C.= Total evaporated water at 105° C. .sup.3H= Humidity
[0394] Chemistry of solids SP (I.1):
TABLE-US-00149 DETERMINATION Li+ Ca++ Mg++ B Na+ K+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (I.1) 0.024 0.43 0.2159 0.027 37.10 0.314
TABLE-US-00150 DETERMINATION CI.sup.- SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (I.1) 53.09 1.087 9.40 1.2
[0395] Theoretical calculation of the precipitated solid mass SP (I.1):
TABLE-US-00151 Mass in FL (i) Mass in FL (I.1) Precipitated mass Precipitated moles Unit g g g moles g Na+ 100,571 19,727 80,844 3,515 K+ 3,265 2,976 288 7 Ca++ 1,145 234 911 22.7 Mg++ 3,633 2,789 844 34.7 CI.sup.- 168,659 41,877 126,782 3,571 SO.sub.4.sup.= 4,901 2,065 2836 29.5 HCO.sub.3.sup.- 460 303 158 2.6 B.sub.4O.sub.7.sup.= 1,306 1,163 142 0.9 212,806 g .sup.1 Cryst. w NE 776 g 213,582 g .sup.1Cryst. w NE: non-evaporated crystallization water
TABLE-US-00152 STD (i) 284,311 g STD (I.1) 71,520 g .sup.1SP (I.1) 212,791 g Deviation 0.0000 Total precipitated 216,943 g .sup.1SP (I.1): Precipitated solids
Calculation of SM volume (Vsm (I.1))
TABLE-US-00153 .sup.1Vsm (I.1) = 30.44 dm.sup.3 Moisturizing solution mass 37.14 kg Insoluble mass in SP (I.1) 2.58 kg .sup.2E crystallization w 5.07 kg Theoretical precipitated mass 259.15 kg Harvested crystal mass 265.63 kg 3496 moles NaCl 27 moles MgCl.sub.2.6H.sub.2O 22 moles CaSO.sub.4.2H.sub.2O 7.7 moles Na.sub.2SO.sub.4.1 OH.sub.2O 7 moles MgCl.sub.2.KCl.6H.sub.2O 2.6 moles NaHCO.sub.3 .sup.1 Vsm (I.1) = Moisturizing solution volume .sup.2E crystallization w = evaporated crystallization water Deviation: -0.012
[0396] Harvested crystals are washed with 144 kg of fresh water. This water mass is approximately equal to half of the harvested crystal mass. Wash water is concentrated until the same lithium concentration that has FL (I.1) is reached. Effective volume delivered by substage I.1:
TABLE-US-00154 V(FL I.1) = 197.5 dm.sup.3
Substage I.2
[0397] Brine FL (I.1) is charged into a pond and exposed to continue the solar evaporation process until day 78. That day the solids of the liquid phase are separated, and the following is obtained.
[0398] Liquid phase FL (I.2):
TABLE-US-00155 Mass FL (I.2) 55 kg ρ (FL (I.2)) 1.223 kg/dm.sup.3 Vt (FL (I.2)) 45 dm.sup.3 STD (FL(I.2)) 409 g/dm.sup.3
[0399] FL (I.2) chemistry:
TABLE-US-00156 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7═ Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (I.2) 7,366 148 61,167 25,698 16,391 28,257
TABLE-US-00157 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Cl SO.sub.4.sup.= CO.sub.3.sup.= UNIT mg/d m.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (I.2) - 34 3 226,753 42,896 N.D.
TABLE-US-00158 DETERMINATION HCO.sub.3.sup.- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (I.2) ND 4.88 1.283
TABLE-US-00159 Ionic balance Charges + 7,614 Charges - 7,621 Deviation 0.0005
[0400] Precipitated solids at substage I.2 (SP (I.2)):
[0401] Chemistry of solids SP (I.2):
TABLE-US-00160 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) ppm % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (I.2) 0.020 0.27 0.1760 0.025 35.54 2.79
TABLE-US-00161 DETERMINATION Cl.sup.- SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (I.2) 53.00 0.91 1.79 1.2
[0402] Theoretical calculation of the precipitated solid mass SP(I.2):
TABLE-US-00162 Mass in FL (I.1) Mass in FL (I.2) Precipitated mass Precipitated moles Unit g g g moles g Na.sup.+ 19,727 738 18,989 826 K.sup.+ 2,976 1,272 1,704 44 Ca.sup.++ 234 7 227 5.7 Mg.sup.++ 2,789 2,754 35 1.4 Cl.sup.- 41,877 10,208 31,669 892 SO.sub.4.sup.= 2,065 1,931 134 1.4 HCO.sub.3.sup.- 0 - 228 6 B.sub.4O.sub.7.sup.= 1,163 1,157 6 0.04 52,993 Crystallization water 69.3 53,062
TABLE-US-00163 STD (I.1) 70,496 g STD (I.2) 18,399 g SP (I.2) 52,097 g Deviation -0.0085 Total precipitated 52730 g
[0403] Calculation of the moisturizing solution volume (Vsm (I.2))
TABLE-US-00164 Vsm (I.2) = 1.3 dm.sup.3 Moisturizing solution mass 1.6 kg Insoluble mass in SP (I.2) 0.6 kg
TABLE-US-00165 Theoretical precipitated mass 54.376 kg Harvested crystal mass 53.100 kg Deviation 0.012
Effective volume delivered by the substage (I.2) = 44.41 dm.sup.3
[0404] Harvested crystals are washed with 30 kg of fresh water. This water mass is approximately equal to half of the harvested crystal mass. Wash water is concentrated until the same lithium concentration that has FL (I.2) is reached.
Stage II: Cooling
[0405] On day 85 FL (I.2) is transported to a laboratory where it is cooled at minus seven degrees Celsius (-7° C.) in a freezer for a period of 18 days, and the following is obtained.
[0406] Liquid phase FL(II)
TABLE-US-00166 Mass FL (II) 53 kg ρ (FL (II)) 1.258 kg/dm.sup.3 Vt (FL (II)) 42 dm.sup.3 STD (FL(II)) 368 g/dm.sup.3
[0407] FL (II) chemistry:
TABLE-US-00167 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (II) 7,745 131 60,358 23,416 13,268 15,986
TABLE-US-00168 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ CI.sup.-- SO.sub.4.sup.= CO.sub.3.sup.= UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (II) - 5 3.74 218,160 29,150 N.D.
TABLE-US-00169 DETERMINATION HCO.sub.3.sup.- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (II) N/D 5.00 1.258
TABLE-US-00170 Ionic balance Charges + 7,097 Charges - 7,063 Deviation -0.002
[0408] Precipitated solids at stage II (SP (II)):
TABLE-US-00171 Total mass SP (II) = 3.22 kg .sup.1Total evaporated water. AT 105° C. = 30.45 % H is assumed = 11 %
[0409] Chemistry of solids SP (II):
TABLE-US-00172 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) ppm % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (II) 0.058 0.052 7.217 1.577 6.01 19.64
TABLE-US-00173 DETERMINATION Cl.sup.- SO.sub.4.sup.= Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (II) 27.90 4.15 11.00 1.2
[0410] Theoretical calculation of the precipitated solid mass SP (II):
TABLE-US-00174 Mass in FL (I.2) Mass in FL (II) Precipitated mass Precipitated moles Unit g g g moles g Na+ 728 560 168 7 K+ 1,255 675 580 15 Ca++ 7 6 1 0.0 Mg++ 2,716 2,549 167 6.9 CI— 10,070 9,214 856 24 SO.sub.4═ 1,905 1,231 674 7.0 HCO.sub.3.sup.- - - - - B.sub.4O.sub.7═ 1,141 989 152 1.0 Cryst. w NE 221 2,818
TABLE-US-00175 STD (I.2) 18,151 g STD (II) 15,552 g SP (II) 2,599 g .sup.1 Cryst. w NE 221 g 2,820 g Deviation 0.0003 Total precipitated 2851 g
[0411] Precipitated salts:
TABLE-US-00176 Carnalite MgCl.sub.2.KCl.6H.sub.20 713 g Glaserite K.sub.2..sub.24Na.sub.l..sub.75(SO.sub.4).sub.2 0 g Kainite MgSO.sub.4. KCL.sub.2.2.75H.sub.2O 55 g Crystallization water 769 g
TABLE-US-00177 Vsm (II) = 0.5 dm.sup.3 Moisturizing solution mass 0.6 kg Insoluble mass in SP (II) 0.03 kg
TABLE-US-00178 Theoretical precipitated mass 3.452 kg Harvested crystal mass 3.220 kg Deviation 0.035
[0412] Harvested crystals are washed with 1.5 kg of fresh water. This water mass is approximately equal to half of the harvested crystal mass. Wash water is concentrated until the same lithium concentration that has FL (II) is reached Effective volume delivered by Stage II = 44.41 dm.sup.3
Stage III: Pre-Treatment
[0413] 1.875 kg of CaCl.sub.2.2H.sub.2O suspended at 2 dm.sup.3 of fresh water is added to total of FL (II). It is stirred for an hour and phases are separated, and the following is obtained:
[0414] Liquid phase FL(III)
TABLE-US-00179 Mass FL (III) 53 kg ρ (FL (III)) 1.258 kg/dm.sup.3 Vt (FL (III)) 44 dm.sup.3 STD (FL(III)) 380 g/dm.sup.3
[0415] FL (III) chemistry:
TABLE-US-00180 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (III) 7,186 1,620 61,014 19,996 14,411 15,963
TABLE-US-00181 DETERMINATION Ba++ Sr++ Fe+++ CI— SO.sub.4— CO.sub.3═ UNIT mg/d m.sup.3 mg/ dm3 mg/d m.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE lCP-OES lCP-OES lCP-OES Argentometry Gravimetry Volumetry Comp. FL (III) - 6 7 242,651 2,432 N.D.
TABLE-US-00182 DETERMINATION HCO.sub.3— pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (III) N/D 5.03 1.245
TABLE-US-00183 Ionic balance Charges + 7,205 Charges - 7,153 Deviation -0.004
[0416] Precipitated solids at stage III (SP (III)):
TABLE-US-00184 Total mass SP (III) = 1.95 kg Total evaporated w at 105° C. = % 32.36 H is assumed = 5 %
[0417] Chemistry of solids SP (III):
TABLE-US-00185 DETERMINATION Li+ Ca++ Mg++ B Na+ K+ UNIT % (w/w) % (w/w) % (w/w) ppm % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (III) 0.219 15.28 2.665 - 0.51 0.52
TABLE-US-00186 DETERMINATION Cl.sup.- SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (III) 6.86 57.13 5.00 1.1
[0418] Theoretical calculation of the precipitated solid mass SP (III):
TABLE-US-00187 Mass in FL(II) plus addition Mass in FL (III) Precipitated mass Precipitated moles Unit g g g moles g Na+ 560 627 0 K+ 675 695 0 Ca++ 518 71 447 11.2 Mg++ 2,549 2,655 0.0 Cl.sup.- 10,119 10,561 0 SO.sub.4═ 1,231 106 1,125 11.7 HCO.sub.3— - - - - Dry solid 1,572 Cryst. w NE 313 Subtotal precipitated 1,885
[0419] This does not include: [0420] Moisturizing solution [0421] Insolubles
[0422] Total precipitated = 1,906 g This does not include: moisturizing solution
[0423] Precipitated salts:
TABLE-US-00188 11.5 moles of: CaSO.sub.4.2H.sub.2O Crystallization water (g) 828
[0424] Calculation of the moisturizing solution volume (Vsm (III)):
TABLE-US-00189 Vsm (III)= 0.1 dm.sup.3 SM mass 0.2 kg Insoluble mass in SP (III) 0.02 kg
TABLE-US-00190 Theoretical precipitated mass 2.073 kg Deviation 0.031 Harvested crystal mass 1.950 kg
[0425] Harvested crystals are washed with 1 kg of fresh water. This water mass is approximately equal to half of the harvested crystal mass. Wash water is concentrated until the same lithium concentration that has FL (III) is reached.
[0426] Effective volume delivered by stage III (L) = 42.4 dm.sup.3
Stage IV: Final Pre-Concentration
[0427] On day 107 FL (III) is transported to the Experimental outdoor center located in the area of Tres Morros, Jujuy province, Argentina, and is exposed to solar evaporation.
Substage IV.1
[0428] On day 124 a sample of the liquid phase is taken. The lithium concentration in FL (IV.1) is determined, and the value 16.856 g/dm.sup.3 is obtained. It is decided to continue the concentration process by solar evaporation.
Substage IV.2
[0429] The concentration process is continued by solar evaporation, and on day 129 the phases are separated, and the following is obtained:
[0430] Liquid phase FL (IV.2):
TABLE-US-00191 Mass FL (IV.2) 17.87 kg ρ (FL (IV.2)) 1.314 kg/dm.sup.3 Vt (FL (IV.2)) 13.6 dm.sup.3 STD (FL (IV.2)) 495 g/dm.sup.3
[0431] FL (IV.2) chemistry:
TABLE-US-00192 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (IV.2) 2,1453 2,170 84,338 55,455 954 758
TABLE-US-00193 DETERMINATION Ba++ Sr.sup.++ Fe.sup.+++ Cl.sup.- SO.sub.4═ CO.sub.3═ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (IV.2) 8 9 329,402 519 N.D.
TABLE-US-00194 DETERMINATION HCO.sub.3— pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (IV.2) N/D 3.00 1.314
TABLE-US-00195 Ionic balance Charges + 10,243 Charges - 10,017 Deviation -0.011
[0432] Precipitated solids at stage IV.2 (SP (IV.2):
TABLE-US-00196 Total mass SP (IV.2) = 16.128 kg Total evapor. w at 105° C. = 37.64 % H is assumed = 5 %
[0433] Chemistry of solids SP (IV.2):
TABLE-US-00197 DETERMINATION Li+ Ca++ Mg++ B Na+ K+ UNIT % (w/w) % (w/w) % (w/w) ppm % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (IV.2) 0.201 0.592 15.284 0.596 5.93 6.25
TABLE-US-00198 DETERMINATION Cl.sup.- SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (IV.2) 61.25 1.05 5.00 1.3
[0434] Theoretical calculation of the precipitated solid mass SP (IV.2):
TABLE-US-00199 Mass in FL (III) Mass in FL (IV.2) Precipitated mass Precipitated moles Unit g g g moles g Li+ 305 292 13 1.9 Na+ 611 13 598 26 K+ 677 10 667 17 Ca++ 71 30 41 1.0 Mg++ 2,587 1,147 1,440 59.2 Cl.sup.- 10,288 4,480 5,809 164 SO.sub.4═ 103 7 96 1.0 HCO.sub.3— - - - - B.sub.4O.sub.7═ 848 754 94 0.6 Cryst. w NE 2,305 11,049
TABLE-US-00200 STD (III) 16,099 g STD (IV.2) 6,733 g SP (IV.2) 9,366 g Cryst. w NE 2,305 g 11,671 g Deviation 0.0274 Total precipitated 11,795 g
TABLE-US-00201 Bischofite MgCl.sub.2.6H.sub.2O 4,644 g Carnalite MgCl.sub.2.KCl.6H.sub.20 612 g Gypsum CaSO.sub.4.2H.sub.2O 36 g Crystallization water 5,292 g
[0435] Calculation of the moisturizing solution volume (Vsm (IV.2)):
TABLE-US-00202 Vsm (IV.2) = 1.0 dm.sup.3 Moisturizing solution mass 1.3 kg Insoluble mass in SP (IV.2) 0.12 kg
TABLE-US-00203 Dry precipitated mass t. + moisturizing solution 13.091 kg .sup.1E cryst w 3.494 kg Total wet mass 16.585 kg Harvested crystal mass 16.128 kg Deviation 0.014 .sup.1E cryst w: evaporated crystallization water
[0436] Harvested crystals are washed with 8 kg of fresh water. This water mass is approximately equal to half of the harvested crystal mass. Wash water is concentrated until the same lithium concentration that has FL (IV.2) is reached.
[0437] Effective volume delivered by stage IV.2 (L) = 13.2 dm.sup.3
Substage IV.2′
[0438] While during the evolution of stage IV.2 lithium-containing salts did not crystallize in their chemical formula, as evidenced by the low lithium content in the SP salts (IV.2), in the laboratory it was verified that when evaporating about 200 cm.sup.3 of water, the lithium concentration in the liquid phase decreased by indicating the crystallization of lithium-carnalite, and the Mg/Li ratio also decreased, indicating the simultaneous bischofite crystallization. This occurs because of the low potassium concentration and the high magnesium concentration. It is then decided to add a prepared aqueous solution dissolving 1.169 kg of KCI at 4.136 dm.sup.3 of fresh water to FL (IV.2), and the following is obtained:
Liquid Phase FL (IV.2′)
[0439] FL (IV.2′) chemistry:
TABLE-US-00204 Mass FL (IV.2′) 23.24 kg ρ (FL (IV.2′)) 1.305 kg/dm.sup.3 Vt (FL (IV.2′)) 17.810 dm.sup.3 STD (FL(IV.2′)) 395 g/dm.sup.3
TABLE-US-00205 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7═ Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (IV.2′) 16,430 1,663 57,277 42,490 731 19,223
TABLE-US-00206 DETERMINATION Ba Sr Fe Cl.sup.- SO.sub.4═ CO.sub.3═ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 Comp. FL (IV.2′) 6 7 257,775 398 N.D.
TABLE-US-00207 DETERMINATION HCO.sub.3— pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (IV.2′) N/D 3.00 1.314
TABLE-US-00208 Ionic balance Charges + 7,660 Charges - 7,827 Deviation 0.011
[0440] Theoretical calculation of the precipitated solid mass SP (IV.2):
TABLE-US-00209 Mass in FL (IV.2) Mass in FL (IV.2′) Precipitated mass Precipitated moles Unit g g g moles g Li+ 292 293 -1 -0.1 Na+ 13 13 0 0 K+ 642 323 318 8.1 Ca++ 30 30 0 0.0 Mg++ 1,147 1,020 127 5.2 Cl— 5,053 4591 462 13.0 SO.sub.4═ 7 7 0 0.0 HCO.sub.3— - - - - B.sub.4O.sub.7═ 754 757 -3 0.0 907 Cryst. w NE 290 1,197
TABLE-US-00210 STD (IV.2) 7,937 g STD (IV.2′) 7,034 g Deviation 0.0020 SP (IV.2′) 903 g Cryst. w NE 290 g 1,193 g
[0441] Crystallized salts:
TABLE-US-00211 Bischofite MgCl.sub.2.6H.sub.2O (5 moles) 540 g KCI (3 moles) 0 Crystallization water 540 g
[0442] The heterogeneous mixture of FL (IV.2′) with the precipitated solids are exposed to solar evaporation on day 136.
[0443] On day 143 the solid and liquid phases are separated, and the following is obtained.
[0444] Liquid phase FL (IV.3):
TABLE-US-00212 Mass FL (IV.3) 10.69 kg ρ (FL (IV.3)) 1.314 kg/dm.sup.3 Vt (FL (IV.3)) 8.1 dm.sup.3 STD (FL(IV.3)) 511 g/dm.sup.3
[0445] FL (IV.3) chemistry:
TABLE-US-00213 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/d m.sup.3 mg/d m.sup.3 mg/d m.sup.3 mg/d m.sup.3 mg/d m.sup.3 mg/d m.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (IV.3) 35364 3177 62469 44523 780 722
TABLE-US-00214 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Cl.sup.- SO.sub.4═ CO.sub.3═ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (IV.3) - 8 9 359,077 4311 N.D.
TABLE-US-00215 DETERMINATION HCO.sub.3— pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (IV.3) N/D 3.00 1.314
TABLE-US-00216 Ionic balance Charges + 10,243 Charges - 10,017 Deviation -0.011
[0446] Precipitated solids at stage IV.3 (SP (IV.3):
TABLE-US-00217 Total mass SP (IV.3) = 9.74 kg Total evaporated w at 105° C. 49.84 % H is assumed = 26 %
[0447] Chemistry of solids SP (IV.3):
TABLE-US-00218 DETERMINATION Li.sup.+ Ca++ Mg.sup.++ B Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) ppm % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (IV.3) 0.899 0.126 28.066 2.050 0.22 12.71
TABLE-US-00219 DETERMINATION Cl— SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (IV.3) 49.25 0.92 26.00 1.3
[0448] Theoretical calculation of the precipitated solid mass SP (IV.3):
TABLE-US-00220 Mass in FL (IV.2′) Mass in FL (IV.3) Precipitated mass Precipitated moles Unit g g g moles g Li+ 293 293 0 0.0 Na+ 13 6 7 0
TABLE-US-00221 K+ 323 6 318 8 Ca++ 30 26 41 1.0 Mg.sup.++ 1,020 508 512 21.1 Cl.sup.- 4,591 2,922 1,669 47 SO.sub.4═ 7 35 - - HCO.sub.3— - - - - B.sub.4O.sub.7═ 757 362 394 2.5 Cryst. w NE 1,170 4,111
TABLE-US-00222 STD (III) 7,034 g STD (IV.2) 4,158 g SP (IV.2) 2,876 g Cryst. w NE 1,170 g 4,046 g Deviation -0.0080 Total precipitated 4.084 kg
[0449] Precipitated salts:
TABLE-US-00223 Bischofite MgCl.sub.2.6H.sub.2O 1,404 g Carnalite MgCl.sub.2.KCl.6H.sub.20 756 g Crystallization water 2,160 g
[0450] Calculation of the moisturizing solution volume (Vsm (IV.2)):
TABLE-US-00224 Vsm (IV.2) = 3.5 dm.sup.3 Moisturizing solution mass 4.6 kg Insoluble mass in SP (IV.2) 0.04 kg
TABLE-US-00225 Dry precipitated mass t. + SM 8.721 kg Evaporated crystal w 0.990 kg Total wet mass 9.711 kg Harvested crystal mass 9.740 kg Deviation 0.001
[0451] Harvested crystals are washed with 4.6 kg of fresh water. This water mass is approximately equal to half of the harvested crystal mass. Wash water is concentrated until the same lithium concentration that has FL (IV.2) is reached.
[0452] Effective volume delivered by stage IV.2 (L) = 13.2 dm.sup.3
Stage V
Treatment at Substage V.1
[0453] 7.95 dm.sup.3 obtained (FL (IV.3)) is placed in a plastic container with a capacity of 30 dm.sup.3. Stirring manually with a plastic shovel, a prepared calcium hydroxide suspension is added by suspending 1.665 kg at 3.100 dm.sup.3 of fresh water. Immediately afterwards, and continuing with stirring, a prepared aqueous solution is added by dissolving 3.169 kg of anhydrous sodium sulfate at 6.3 dm.sup.3 of fresh water at 35° C. The heterogeneous mixture obtained after treatment is separated by centrifugation, and the following is obtained:
[0454] Liquid phase FL (V.I):
TABLE-US-00226 Mass FL (V.1) 17.68 kg ρ (FL (V.1)) 1.14 kg/dm.sup.3 Vt (FL (V.1)) 15.5 dm.sup.3 STD (FL (V.1)) 271 g/dm.sup.3
[0455] FL (V.1) chemistry:
TABLE-US-00227 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (V.1) 17,699 1,350 12 6,401 62,218 722
TABLE-US-00228 DETERMINATION Ba++ Sr++ Fe.sup.+++ Cl.sup.- SO.sub.4═ CO.sub.3═ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP— ICP— ICP— Argentometry Gravimetry Volumetry Comp. FL (V.1) - 2 5 177,241 5,650 N.D.
TABLE-US-00229 DETERMINATION HCO.sub.3— pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (V.1) N/D 10.60 1.140
TABLE-US-00230 Ionic balance Charges + 5,361 Charges - 5,233 Deviation -0.012
[0456] Precipitated solids at stage V.1 (SP V.1):
TABLE-US-00231 Total mass SP (V.1) = 9.35 kg Total evaporated w at 105° C. 43 % H is assumed = 33 %
[0457] Chemistry of solids SP (V.1):
TABLE-US-00232 DETERMINATION Li+ Ca++ Mg++ B Na+ K+ UNIT % (w/w) % (w/w) % (w/w) ppm % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (V.1) 0.210 17.30 9.82 1.650 <0.03 <0.03
TABLE-US-00233 DETERMINATION Cl.sup.- SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (V.1) <0.04 39.90 33.00 1.8
[0458] Theoretical calculation of the precipitated solid mass SP (V.1):
TABLE-US-00234 Mass in FL (IV.3) plus addition Mass in FL (V.1) Precipitated mass Precipitated moles Unit g g g moles g Li.sup.+ 286 274 11 1.6 Na.sup.+ 1,026 965 0 0 K.sup.+ 6 11 - - Ca.sup.++ 926 21 905 22.6 Mg.sup.++ 497 0 496 20.4 Cl.sup.- 2,855 2749 106 3 SO.sub.4.sup.= 2,176 88 2,089 21.8 OH.sup.- 764 8 756 44.5 HCO.sub.3.sup.- - - - - B.sub.4O.sub.7.sup.= 354 99 255 1.6 4,619 g Cryst. w NE 260 g 4,879 g
TABLE-US-00235 STD (IV.2) 8,897 g STD (V.1) 4,207 g SP (V.1) 4,689 g Cryst. w NE 260 g 4,949 g Total precipitated = 5,035 g Deviation 0.0136 Calculation of the moisturizing solution volume (Vsm (V.1)):
TABLE-US-00236 Vsm (V.1) = 3.7 dm.sup.3 21 moles CaSO.sub.4.2H.sub.2O 756 SM mass 4.2 kg 21 moles Mg(OH).sub.2 Insoluble mass in SP (V.1) 0.09 kg Crystal water. (g) 756
TABLE-US-00237 Precipitated mass t. Dry +SM 9.203 kg Evaporated crystal w 0.497 kg Total wet mass 9.700 kg Harvested crystal mass 9.350 kg Deviation 0.018
Substage V.2
[0459] 15.5 dm.sup.3 obtained (FL (V.1)) is placed in a plastic container with a capacity of 30 dm.sup.3. Stirring manually with a plastic shovel, 82 cm.sup.3 of a 4 N solution (160 g/dm.sup.3) of sodium hydroxide is added, verifying that pH reaches 11.2. Immediately afterwards, and continuing with stirring, a prepared aqueous solution is added by dissolving 55 g of sodium carbonate at 190 cm.sup.3 of fresh water. Then, and without suspending stirring, a prepared aqueous solution is added by dissolving 223 g of barium chloride dihydrate at 700 cm.sup.3 of fresh water. The heterogeneous mixture is allowed to stand and then the precipitated solids are separated by vacuum filtration, and the following is obtained:
[0460] Liquid phase FL (V.2):
TABLE-US-00238 Mass FL (V.2) 18.01 kg ρ (FL (V.2)) 1.13 kg/dm.sup.3 Vt (FL (V.2)) 15.93 dm.sup.3 STD (FL(V.2)) 266 g/dm.sup.3
[0461] FL (V.2) chemistry:
TABLE-US-00239 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (V.2) 16,881 10 0.60 6,175 63,982 461
TABLE-US-00240 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Cl.sup.- SO.sub.4.sup.= UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Comp. FL (V.2) 34 2 5 177970 50
TABLE-US-00241 DETERMINATION HCO.sub.3— pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (V.2) 6 11.20 1.130
TABLE-US-00242 Ionic balance Charges + 5,245 Charges - 5,162 Deviation -0.008
[0462] Precipitated solids at stage V.2 (SP V.2):
TABLE-US-00243 Total mass SP (V.2) = 0.295 kg Total evaporated w at 105° C. 8 % H is assumed = 8 %
[0463] Chemistry of solids SP (V.2):
TABLE-US-00244 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) ppm % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (V.2) 0.012 16.40 10.00 1.750 <0.03 <0.03
TABLE-US-00245 DETERMINATION Cl.sup.- SO.sub.4.sup.= Humidity Insolubles Ba.sup.++ CO.sub.3.sup.= UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry ICP-OES Titration Comp. SP (V.2) <0.04 38.90 8.00 1.8 45.70 11.30
[0464] Theoretical calculation of the precipitated solid mass SP (V.I):
TABLE-US-00246 Mass in FL (V.1) plus addition Mass in FL (V.2) Precipitated mass Precipitated moles Unit g g g moles Li.sup.+ 274 269 5 0.8 Na+ 1,003 1,020 -17 -1 K+ 11 7 4 0 Ca++ 21 0 21 0.5 Mg++ 0 0 0 0.0 Ba++ 123 - 123 0.9 Cl.sup.- 2,843 2,836 0 0 SO.sub.4═ 88 1 87 0.9 OH.sup.- - - - 0.0 CO.sub.3═ 30 0.1 30 0.5 B.sub.4O.sub.7═ 99 98 1 0.0 254 g Cryst. w NE 0 254 g
TABLE-US-00247 STD (V.1) 4,485 g STD (V.2) 4,232 g SP (V.2) 253 g Cryst. w NE 0 g 253 g Deviation -0.0045 Total precipitated 258 g
[0465] Calculation of the moisturizing solution volume (Vsm (IV.2)):
TABLE-US-00248 Vsm (IV.2) = 0.03 dm.sup.3 SM mass 0.0 kg 0.5 moles CaCO.sub.3 Insoluble mass in SP (IV.2) 0.00 kg 0.9 moles BaSO.sub.4
TABLE-US-00249 Precipitated mass t. Dry +SM 0.289 kg Evaporated crystal w 0 Total wet mass 0.289 kg Harvested crystal mass 0.295 kg Deviation -0.010
Stage VI: Post-Treatment Concentration
[0466] FL (V.2) is exposed to solar evaporation until a lithium concentration of 37 g/dm.sup.3 (3 %) is reached, and the following is obtained:
[0467] Liquid phase FL (VI):
TABLE-US-00250 Mass FL (VI) 9.04 kg ρ (FL (VI)) 1.26 kg/dm.sup.3 Vt (FL (V.I)) 7.17 dm.sup.3 STD (FL(VI)) 326 g/dm.sup.3
[0468] FL (VI) chemistry:
TABLE-US-00251 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7═ Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (VI) 37,500 33 8.00 12,860 33,780 1,350
TABLE-US-00252 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Cl.sup.- SO.sub.4═ CO.sub.3═ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (VI) 34 5 8 241,850 110 N.D.
TABLE-US-00253 DETERMINATION HCO.sub.3— pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (VI) 6 8.60 1.260
TABLE-US-00254 Ionic balance Charges + 6,898 Charges - 7,050 Deviation 0.011
[0469] Precipitated solids at stage V.2 (SP VI):
TABLE-US-00255 Total mass SP (VI) = 2.29 kg Total evaporated w at 8 % 105° C. H is assumed = 8 %
[0470] Chemistry of solids SP (VI):
TABLE-US-00256 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) ppm % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (VI) 0.094 <0.01 <0.01 0.023 38.53 <0.03
TABLE-US-00257 DETERMINATION Cl.sup.- SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (VI) 61.10 <0.01 8.00 1.1
[0471] Theoretical calculation of precipitated salt mass:
TABLE-US-00258 Mass in FL (V.2) Mass in FL (VI) Precipitated mass Precipitated moles Unit g g g moles Li.sup.+ 269 269 0 0.0 Na.sup.+ 1,020 235 784 34 K+ 7 10 -2.3 0 Ca.sup.++ 0.2 0.2 -0.1 0.0 Mg.sup.++ 0 0 0 0.0 Cl.sup.- 2,836 1735 1,101 31 SO.sub.4═ 0 0 0 0.0 OH.sup.- - 0 0 0.0 B.sub.4O.sub.7═ 98 92 6 0.04 1,889 g Cryst. w NE 0 1,889 g
TABLE-US-00259 STD (V.2) 4,232 g STD (VI) 2,342 g SP (VI) 1,891 g Cryst. w NE 0 1,891 g Deviation 0.0010 Total precipitated = 1912 g
[0472] Calculation of the moisturizing solution volume (Vsm (VI)):
TABLE-US-00260 Vsm (VI)= 0.20 dm.sup.3 82 moles NaCl SM mass 0.3 kg Insoluble mass in SP (VI) 0.02 kg
TABLE-US-00261 Precipitated mass t. Dry +SM 2.169 kg Evaporated crystal w 0 Total wet mass 2.169 kg Harvested crystal mass 2.169 kg Deviation -0.027
[0473] Harvested crystals are washed with 1.1 kg of fresh water. This water mass is approximately equal to half of the harvested crystal mass. Wash water is concentrated until the same lithium concentration that has FL (VI) is reached. Effective volume delivered by Stage VI: 7.05 dm.sup.3
Stage VII: Final Concentration
[0474] FL (VI) is exposed to solar evaporation to reach a lithium concentration between 75 g/dm.sup.3 and 85 g/dm.sup.3. At this final concentration, phases are separated, and the following is obtained:
[0475] Liquid phase FL (VII):
TABLE-US-00262 Mass FL (VII) 4.24 kg ρ (FL (VII)) 1.26 kg/dm.sup.3 Vt (FL (VII)) 3.37 dm.sup.3 STD (FL(VII)) 509 g/dm.sup.3
[0476] FL (VII) chemistry:
TABLE-US-00263 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/d m.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (VII) 78,530 43 3.50 25,335 2,230 1,990
TABLE-US-00264 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Cl.sup.- SO.sub.4.sup.= CO.sub.3.sup.= UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (VII) 31 5 8 410,520 80 N.D.
TABLE-US-00265 DETERMINATION HCO.sub.3.sup.- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (VII) ND 8.40 1.260
TABLE-US-00266 Ionic balance Charges + 11453 Charges - 11715 Deviation 0.011
[0477] Precipitated solids at stage VII (SP VII):
TABLE-US-00267 Total mass SP (VII) = 0.96 kg Total evaporated w at 105° C. 18 % H= 18 %
[0478] Chemistry of solids SP (VII):
TABLE-US-00268 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) ppm % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (VII) 0.094 <0.01 <0.01 0.023 38.53 <0.03
TABLE-US-00269 DETERMINATION Cl.sup.- SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (VII) 61.10 <0.01 8.00 1.1
[0479] Theoretical calculation of the crystallized salt mass at the final concentration stage VII:
TABLE-US-00270 Mass in FL (VI) Mass in FL (VII) Precipitated mass Precipitated moles Unit g g g moles g Li.sup.+ 269 264 5 0.7 Na.sup.+ 235 4 231 10 K.sup.+ 10 6 3.2 0 Ca.sup.++ 0.2 0.1 0.1 0.0 Mg.sup.++ 0 0 0 0.0 Cl.sup.- 1,735 1,352 383 11 SO.sub.4═ 0 0 0 0.0 OH.sup.- - 0 0 0.0 B.sub.4O.sub.7═ 92 85 7 0.04 629 g Non-evaporated cryst. w 0 629 g
TABLE-US-00271 STD (V.2) 2,342 g STD (VI) 1,712 g SP (VI) 629 g Non-evaporated crystal w 0 g 629 g Deviation 0.0007 Total precipitated = 636 g
[0480] Calculation of the moisturizing solution volume (Vsm (VII)):
TABLE-US-00272 Vsm (VII) = 0.29 dm.sup.3 82 moles NaCl SM mass 0.4 kg Insoluble mass in SP (VII) 0.01 kg
TABLE-US-00273 Precipitated mass t. Dry +SM 1.004 kg Evaporated crystal w 0 kg Total wet mass 1.004 kg Harvested crystal mass 0.960 kg Deviation -0.022
[0481] Harvested crystals are washed with 40 cm.sup.3 of fresh water. This water mass is approximately equal to half of the harvested crystal mass. Wash water is concentrated until the same lithium concentration that has FL (VII) is reached. Effective volume delivered by Stage VII: 3.05 dm.sup.3
Calculation of Operating Variables
[0482] The calculation of the operating variables for an annual production of 10,000 tons of equivalent lithium carbonate was carried out using brine from the Pozuelos Salt flat, when the cooling process included at stage II is carried out with a mechanical cooling crystallization equipment and pre-concentrated brine and with more than 35 g/dm.sup.3 is transported to a site with an industrial infrastructure
Stage I: Initial Pre-Concentration Ponds
[0483] First unharvested period:
TABLE-US-00274 Substage I.1 Substage I.1′ Substage I.1″ Substage I.2 Incoming volume (m.sup.3/year) 8,203,802 2,875,038 1,370,272 688,984 Lithium concentration in the incoming brine (kg/m.sup.3) 0.378 0.9 1.679 3.0 Outcoming volume (m.sup.3/year) 2,875,038 1,370,272 688,984 222,303 Lithium concentration in the outcoming brine (kg/m.sup.3) 0.9 1.679 3.0 7.366 SP (t/year) 1,435,492 435,694 198,236 146,624 Pumping water (m.sup.3/year) 41,000 (brackish) 28,750 (brackish) 13,703 (brackish) 6,900 (brackish) Default SL height (cm) 12 12 12 12 precipitated salt h every two years (cm) 108 100 89 87 Pond area (m.sup.2) 2,870,000 960,000 504,000 365,000 Charging time (days) 40 28 29 65
Stage I: Initial Pre-Concentration Ponds
[0484] Next unharvested periods:
TABLE-US-00275 Substage I.1 Substage I.1′ Substage I.1′′ Substage I.2 Incoming volume (m.sup.3/year) 8,203,802 3,338,337 1,752,098 961,839 Lithium concentration in the incoming brine (kg/m.sup.3) 0.378 0.9 1.679 3.0 Outcoming volume (m.sup.3/year) 3,338,337 1,752,098 961,839 376,439 Lithium concentration in the outcoming brine (kg/m.sup.3) 0.9 1.679 3.0 7.366 SP (t/year) 1,435,492 505,904 253,475 204,691 Pumping water (m.sup.3/year) 41,000 (brackish) 33,383 (brackish) 17,521 (brackish) 9,620 (brackish) Wash water (m.sup.3/year) 144,505 50,703 25,395 61,723 Default SL height (cm) 12 12 12 12 precipitated salt h every two years (cm) 108 100 89 91 Pond area (m.sup.2) 2,870,000 1,110,000 643,000 510,000 Charging time (days) 40 28 29 65 Brackish water: water with a density less than 1,100 g/dm.sup.3 Auxiliary pond for stage I: 620,000 m.sup.2
Stage II: Cooling
[0485] This stage is performed in a mechanical cooling crystallization equipment and is detailed for the highest brine flow, i.e. the one corresponding to the post-harvest period for the pond system operation. [0486] Brine to be cooled [0487] Flow: 47 m.sup.3/h [0488] Density: 1.258 kg/dm.sup.3 [0489] Average temperature: 16° C. [0490] Total dissolved solid content: 0.368 kg/dm.sup.3
[0491] Chemical composition of the liquid phase entering into the cooling equipment:
TABLE-US-00276 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL 7,366 148 61,167 25,698 16,391 28,257
TABLE-US-00277 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Cl.sup.- SO.sub.4.sup.= CO.sub.3.sup.= UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES Argentometry Colorimetric Comp. FL (2) - 34 3 226,753 42,896 N.D.
TABLE-US-00278 DETERMINATION HCO.sub.3.sup.- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (2) ND 4.88 1.283 Specific heat: 0.85 kcal/kg °C
[0492] Salts that crystallize during cooling: [0493] Carnalite (MgCl.sub.2.KCl.6H.sub.2O): 1.5 t/t CLE [0494] Glaserite [K.sub.2.25Na.sub.1.75(SO.sub.4).sub.2]: 0.9 t/t CLE [0495] Cainite (MgSO.sub.4.KCl.sub.2.2.75H.sub.2O): 0.27 t/t CLE
[0496] CLE: Equivalent lithium carbonate
[0497] The cooling is executed with a pre-cooling stage, in which the cooled liquid phase with low sulfate anion content, which comes out of the cooling equipment at -7° C., interacts in a heat exchanger, with brine to be cooled that has an initial temperature of 16° C. As a result of this pre-cooling, brine to be cooled enters into the crystallization equipment by cooling at 0° C.
[0498] Under these conditions, it is easy to demonstrate that, for a performance coefficient of 60 % of the ideal performance coefficient (Carnot), the mechanical energy required per ton of lithium carbonate produced is less than 0.09 Mwh. [0499] Liquid phase obtained after cooling [0500] Flow: 45 m.sup.3/h [0501] Density: 1.258 kg/dm.sup.3 [0502] Average temperature: 11° C. [0503] Total dissolved solid content: 0.368 kg/dm.sup.3
[0504] Chemical composition of the liquid phase coming out of the cooling equipment:
TABLE-US-00279 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7 = Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/d m.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL 7,745 131 60,358 23,416 13,268 15,986
TABLE-US-00280 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Cl.sup.- SO.sub.4.sup.= CO.sub.3.sup.= UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/d m.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP— Argentometry Colorime- Comp. FL (2) - 5 3.74 218, 160 29,150 N.D.
TABLE-US-00281 DETERMINATION HCO.sub.3.sup.- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (2) N/D 5.00 1.258
[0505] Fresh water for crystal wash: 4,000 m.sup.3
Stage III: Pre-Treatment
[0506] Quantity of reagents and water used per ton of equivalent lithium carbonate [0507] Calcium chloride dihydrate: 1.47 t [0508] Fresh water: 1.57 m.sup.3
[0509] Liquid phase after pre-treatment: [0510] Volume (next unharvested periods): 365,901 m.sup.3 [0511] Lithium concentration: 7.186 g/dm.sup.3 [0512] Density: 1,258 g/dm.sup.3 [0513] Total dissolved solids: 380 g/dm.sup.3
[0514] Quantity of solid effluents generated in pre-treatment per ton of equivalent lithium carbonate: 1.49 t
[0515] Approximate quantity of products to be obtained by processing the solid effluent (per ton of equivalent lithium carbonate:
[0516] Agricultural gypsum: 1.2 t
Stage IV: Final Pre-Concentration Ponds
[0517] First unharvested period:
TABLE-US-00282 Substages IV.1 Substage IV.2 Substage IV.3 Incoming volume (m.sup.3year) 216,080 74,399 74,900 Lithium concentration in the incoming brine (kg/m.sup.3) 7.186 16.856 16.430 Outcoming volume (m.sup.3/year) 74,399 57,363 28,340 Lithium concentration in the outcoming brine (kg/m.sup.3) 16.856 21.453 35.964 SP (t/year) 43,421 2,311 12,100 Pumping water (m.sup.3/year) 2,161 744 574 Default SL height (cm) 12 12 12 precipitated salt h (cm every 2 years) 77 40 57 Pond area (m.sup.2) 135,000 22,000 63,000 Charging time (days) 72 15 88
Stage IV: Final Pre-Concentration Ponds
[0518] Next unharvested periods:
TABLE-US-00283 Substages IV.1 Substage IV.2 Substage IV.3 Incoming volume (m.sup.3/year) 365,901 150,399 153,772 Lithium concentration in the incoming brine (kg/m.sup.3) 7.186 16.856 16.430 Outcoming volume (m.sup.3year) 150,399 117,768 68,056 Lithium concentration in the outcoming brine (kg/m.sup.3) 16.856 21.453 35.364 SP (t/year) 73,527 4,673 24,842 Pumping water (m.sup.3/year) 3,659 1,504 1,178 Wash water (m.sup.3/year) 21,810 1,575 7,685 Default SL height (cm) 12 12 12 precipitated salt h (cm every 2 years) 77 39 57 Pond area (m.sup.2) 230,000 47,000 129,000 Charging time (days) 72 16 88
[0519] At the beginning of substage IV.3, 0.92 t of calcium chloride (KCI) is added per ton of equivalent lithium carbonate.
[0520] Brine with initial pre-concentration and with a lithium concentration equal to 35.364 g/dm.sup.3 is transported to a site with an industrial infrastructure where stages V, VI and VII are performed.
[0521] Making the same calculation as that indicated in the item detailed description of the invention when this pre-concentrated brine is transported to a site with an industrial infrastructure, in this case 0.430 t less material between the salt flat and the chosen site is transported (base transport of solids).
Stage V: Treatment
Substage V.1
[0522] Quantity of reagents and water used per ton of equivalent lithium carbonate [0523] Hydrated lime: 1.31 t [0524] Sodium sulfate (anhydrous base): 2.49 t [0525] Fresh water: 7.4 m.sup.3
[0526] Liquid phase after substage V.1: [0527] Volume (next unharvested periods): 132,757 m.sup.3 [0528] Lithium concentration: 17.699 g/dm.sup.3 [0529] Density: 1,14 g/dm.sup.3 [0530] Total dissolved solids: 271 g/dm.sup.3
[0531] Quantity of solid effluents generated at substage V.1 per ton of equivalent lithium carbonate: 3.95 t
[0532] Approximate quantity of products to be obtained by processing the generated solid effluent (expressed per ton of equivalent lithium carbonate):
[0533] Agricultural gypsum: 2.3 t
[0534] Magnesium sulfate: 0.9 t
Substage V.2
[0535] Quantity of reagents and water used per ton of equivalent lithium carbonate [0536] Sodium hydroxide (dry base): 0.01 t [0537] Sodium carbonate (dry base): 0.043 t [0538] Barium chloride dihydrate: 0.17 t [0539] Fresh water: 0.76 m.sup.3
[0540] Liquid phase after substage V.2: [0541] Volume: 142,541 m.sup.3 [0542] Lithium concentration: 16.881 g/dm.sup.3 [0543] Density: 1.13 g/dm.sup.3 [0544] Total dissolved solids: 266 g/dm.sup.3
[0545] Quantity of solid effluents generated at substage V.2, expressed per ton of equivalent lithium carbonate: 0.2 t
[0546] Approximate quantity of products to be obtained by processing the generated solid effluent (expressed per ton of equivalent lithium carbonate):
[0547] Barium sulfate: 0.16 t
Stages VI and VII
[0548] When transporting pre-concentrated brine to a site with a commercial infrastructure, it is convenient to execute stages VI and VII in thermally assisted evaporative crystallizers.
[0549] As the specific quantity of water to be evaporated at stages VI and VII is 8,622 kg per ton of equivalent lithium carbonate, using crystallization equipment with evaporation in multiple stages, the specific thermal energy requirement expressed in normal m.sup.3 of gas per ton of equivalent lithium carbonate is less than 280. The cost of this energy, coming from any primary source used, is fully offset by the operational advantages, the increased lithium recovery at stages VI and VII, and obtaining by-products such as 400 kg of high-purity sodium chloride per ton of equivalent lithium carbonate and 8,620 dm.sup.3 of distilled water per ton of equivalent lithium carbonate.
[0550] Specific water and reagent consumption of the procedure calculated per ton of equivalent lithium carbonate [0551] Brackish water: 10 m.sup.3 [0552] Fresh water: 42.62 m.sup.3 [0553] Calcium chloride: 1.47 t [0554] Barium chloride: 0.17 t [0555] Potassium chloride: 0.92 t [0556] Calcium hydroxide: 1.31 t
[0557] Sodium sulfate (anhydrous base): 2.49 t (the one obtained at stage II can be used. [0558] Sodium hydroxide (dry base): 0.01 t [0559] Sodium carbonate (dry base): 0.043 t
[0560] Solid effluent generation at the pre-treatment and treatment stages, calculated per ton of equivalent lithium carbonate [0561] Pre-treatment stage: 1.49 t [0562] Treatment stage: 4.15 t
CONCLUSIONS
[0563] In this example it is shown how the addition of potassium chloride at the last substage of stage IV allows reaching a higher lithium concentration in the liquid phase that delivers this stage. This not only reduces the reagent consumption at the treatment stage, but it also allows the transport of pre-concentrated brine to a site with an industrial infrastructure to perform stages V, VI and VII. In this example, transport up to a site with an industrial infrastructure, and it is showed that due to the quantity of water that is needed to evaporate at stages VI and VII it is feasible to use thermally assisted crystallization equipment with evaporation in multiple stages.
Example 3: Natural Brine From Río Grande Salt Flat
[0564] This Salt flat is a salt deposit located in the Region of Argentine Puna at more than 3,800 msnm.
Field and Laboratory Test
[0565] Lithium content in natural brine with which ECL is performed is 0.340 g/dm.sup.3 and the volume defined to start the test is 835 dm.sup.3.
[0566] On day 1 840 dm.sup.3 of natural brine is extracted by pumping from an existing well in Río Grande Salt flat. The well has an approximate depth of 30 m and the coordinates that define its location are:
[0567] Latitude: 25° 5’ 27.2” - Length: 68° 8’ 23.6”
[0568] This natural Brine identified as FL(i) is transported to the experimental outdoor center located in the area of Tres Morros, Jujuy province, Argentina, and on the following day it is charged in three similar ponds of about 1.5 m.sup.2 each. The average height in the ponds is approximately 0.186 m.
[0569] Natural brine (FL(i))
TABLE-US-00284 Mass FL (i) 1,022 kg .sup.1ρ (FL (i)) 1.209 kg/dm.sup.3 .sup.2V (FL (i)) 835 dm.sup.3 .sup.3STD (FL(i)) 340 g/dm.sup.3 .sup.1ρ (FL (i)): density of liquid phase at stage I .sup.2V (FL (i)): volume of liquid phase at stage I .sup.3STD (FL(i)): Total dissolved solids of liquid phase at stage I
[0570] FL (i) chemistry:
TABLE-US-00285 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (i) 382 245 4,759 1,393 115,400 6,856
TABLE-US-00286 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Cl.sup.- SO.sub.4.sup.= CO.sub.3.sup.= UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (i) - - - 178,910 32,028 N.D.
TABLE-US-00287 DETERMINATION HCO.sub.3.sup.-- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (i) 469 7.05 1.209
TABLE-US-00288 Ionic balance Charges + 5652 Charges - 5740 Deviation 0.008
Stage I: Initial Pre-Concentration
Substage I.1
[0571] Brine FL(i) is exposed to the solar evaporation process during 43 days. On day 44, crystals of the Liquid Phase are separated, and the following is obtained.
[0572] Liquid phase FL (I.1):
TABLE-US-00289 Mass FL (I.1) 421 kg ρ (FL (I.1)) 1.263 kg/dm.sup.3 V (FL (I.1)) 334 dm.sup.3 STD (FL(I.1)) 384 g/dm.sup.3
[0573] FL (I.1) chemistry:
TABLE-US-00290 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 Comp. FL (I.1) 956 159 11,900 3,744 106,486 17,498
TABLE-US-00291 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Cl.sup.- SO.sub.4.sup.= CO.sub.3.sup.= UNIT mg/d m.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (I.1) - - 6 172,745 70,304 N.D.
TABLE-US-00292 DETERMINATION HCO.sub.3.sup.- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (I.1) - 6.78 1.263
TABLE-US-00293 Ionic balance Charges + 6,202 Charges - 6,386 Deviation 0.015
[0574] Precipitated solids at substage I.1 (SP (I.1))
TABLE-US-00294 Total mass SP (I.1) = 235.15 kg Tot. .sup.1Evaporated w at 105° C. = 21 % Humidity (H) = 18 % .sup.1W: water
[0575] Chemistry of solids SP (I.1):
TABLE-US-00295 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (I.1) 0.024 0.43 0.2159 0.027 37.10 0.314
TABLE-US-00296 DETERMINATION Cl.sup.- SO.sub.4.sup.= Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (I.1) 53.09 1.087 18.00 1.2
[0576] Theoretical calculation of the precipitated solid mass SP (I.1):
TABLE-US-00297 Mass in FL (i) Mass in FL (I.1) Precipitated mass Precipitated moles Unit g g g moles Na.sup.+ 96359 35,529 60,830 2,645 K.sup.+ 5,725 5,838 -113 -3 Ca.sup.++ 205 53 152 3.8 Mg.sup.++ 3,974 3,970 3 0.1 Cl.sup.- 149,390 57,636 91,753 2,585 SO.sub.4.sup.= 26,743 23,457 3,286 34.2 HCO.sub.3.sup.- 392 - - - B.sub.4O.sub.7.sup.= 1,163 1,249 - - 155,911 g Cryst. w NE 847 g 156,758 g
TABLE-US-00298 STD (i) 284269 g STD (I.1) 128054 g SP (I.1) 156215 g Deviation 0.0010 Total precipitated 159502 g
[0577] Calculation of the moisturizing solution volume (Vsm (I.1)):
TABLE-US-00299 Vsm (I.1) = 55.1 dm.sup.3 SM mass 65.8 kg Insoluble mass in SP (I.1) 1.9 kg Evaporated cryst. w 4.76 kg
TABLE-US-00300 Theoretical precipitated mass 230.082 kg Harvested crystal mass 235.150 kg Deviation 0.011
TABLE-US-00301 Precipitated salts: Crystallization w 2585 moles NaCl 3.8 moles CaSO.sub.4.2H.sub.2O 137 g 30.4 moles Na.sub.2SO.sub.4.10H.sub.2O 5,472 g Total crystallization water 5,607 g
[0578] Harvested crystals are washed with 120 kg of fresh water. This water mass is approximately equal to half of harvested crystal mass. Wash water is concentrated until the same lithium concentration that has FL (I.1) is reached. Effective volume delivered by substage I.1:
Substage I.2
[0579] Brine FL (I.1) is charged into a pond and exposed to continue the solar evaporation process until day 58. That day the solids of the liquid phase are separated, and the following is obtained.
[0580] Liquid phase FL (I.2):
TABLE-US-00302 Mass FL (I.2) 182 kg ρ (FL (I.2)) 1.294 kg/dm.sup.3 V (FL (I.2)) 141 dm.sup.3 STD (FL(I.2)) 451 g/dm.sup.3
[0581] FL (I.2) chemistry:
TABLE-US-00303 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (I.2) 2,228 104 27,004 8,530 86,875 35,128
TABLE-US-00304 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Cl.sup.- SO.sub.4.sup.= CO.sub.3.sup.= UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (I.2) - - - 161,753 128,886 N.D.
TABLE-US-00305 DETERMINATION HCO.sub.3.sup.- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (I.2) ND 6.30 1.294
TABLE-US-00306 Ionic balance Charges + 7,224 Charges - 7,358 Deviation = 0.0092
Precipitated solids at substage I.2 (SP (I.2))
TABLE-US-00307 Total mass SP (I.2) = 68.2 kg; H=3.27 %
[0582] Chemistry of solids SP (I.2):
TABLE-US-00308 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (I.2) 0.070 0.10 0.2500 0.009 35.09 5.42
TABLE-US-00309 DETERMINATION Cl.sup.- SO.sub.4.sup.= Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (I.2) 53.74 8.14 3.27 1.2
[0583] Theoretical calculation of the precipitated solid mass SP(I.2):
TABLE-US-00310 Mass in FL (I.1) Mass in FL (I.2) Precipitated mass Precipitated moles Unit g g g moles Na+ 35,529 12,227 23,302 1,013 K+ 5,838 4,944 894 23 Ca++ 53 15 38 1.0 Mg++ 3,903 3,801 103 4.2 Cl.sup.- 57,636 22,765 34,871 982 SO.sub.4.sup.= 23,457 18,139 5,318 55.4 HCO.sub.3— - - - B.sub.4O.sub.7.sup.= 1,249 1,201 49 0.31 64,575 .sup.1Cryst. w 243 64,818 .sup.1Cryst. w = crystallization water
TABLE-US-00311 STD (I.1) 125,886 g STD (I.2) 63,404 g SP (I.2) 62,481 g Deviation –0.0165 Total precipitated 65,577 g
[0584] Calculation of the moisturizing solution volume (Vsm (I.2)):
TABLE-US-00312 Vsm (I.2) = 3.2 dm.sup.3 Moisturizing solution mass 4.1 kg Insoluble mass in SP (I.2) 0.8 kg
TABLE-US-00313 Precipitated salts: .sup.1Cryst. w [g] MgSO.sub.4.KCl.2.75 H.sub.2O 4.2 moles 207.9 CaSO.sub.4.2H.sub.2O 1 mole 36 Na.sub.2SO.sub.4— 33 moles NaCl 959 moles K.sub.2.25Na.sub.1.75(SO.sub.4) 28.4 moles Total cryst. w 243.9
TABLE-US-00314 Theoretical precipitated mass 69.727 kg Harvested crystal mass 68.200 kg Deviation 0.011
[0585] Harvested crystals are washed with 35 kg of fresh water. This water mass is approximately equal to half of harvested crystal mass.
[0586] Wash water is concentrated until the same lithium concentration that has FL (I.2) is reached.
[0587] Effective volume delivered by substage I.2 = 139.9 dm.sup.3
Stage II: Cooling
[0588] On day 68 FL (I.2) is transported to a laboratory where it is cooled at minus seven degrees Celsius (-7° C.) in a freezer for a period of 5 days, and the following is obtained.
[0589] Liquid phase FL(II):
TABLE-US-00315 Mass FL (II) 130 kg p (FL (II)) 1.258 kg/dm.sup.3 V (FL (II)) 103 dm.sup.3 STD (FL(II)) 344 g/dm.sup.3
[0590] FL (II) chemistry:
TABLE-US-00316 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (II) 3,023 121 35,716 10,077 48,336 24,147
TABLE-US-00317 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Cl.sup.- SO.sub.4.sup.= CO.sub.3.sup.= UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (II) - - - 194,302 27,957 N.D.
TABLE-US-00318 DETERMINATION HCO.sub.3.sup.-- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (II) N/D 7.00 1.258
TABLE-US-00319 Ionic balance Charges + 6,100 Charges - 6,193 Deviation 0.008
[0591] Precipitated solids at stage II (SP (II)):
TABLE-US-00320 Total mass SP (II)= 58.71 kg Total evaporated w at 105° C. 57.82 % H is assumed = 6 %
[0592] Chemistry of solids SP (II):
TABLE-US-00321 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (II) 0.033 0.088 0.424 0.024 25.43 5.19
TABLE-US-00322 DETERMINATION Cl.sup.- SO.sub.4.sup.= Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (II) 10.61 51.37 6.00 1.1
[0593] Theoretical calculation of the precipitated solid mass SP (II):
TABLE-US-00323 Mass in FL (I.2) Mass in FL (II) Precipitated mass Precipitated moles Unit g g g moles g Na.sup.+ 12,154 4,984 7,170 312 K.sup.+ 4,914 2,490 2,425 62 Ca.sup.++ 15 12 2 0.1 Mg.sup.++ 3,778 3,683 95 3.9 Cl.sup.- 22,629 20,034 2,595 73 SO.sub.4.sup.= 18,031 2,883 15,149 157.8 HCO.sub.3.sup.- - - - - B.sub.4O.sub.7.sup.= 1,193 1,039 154 1.0 Cryst. w NE 9,487 37,077
TABLE-US-00324 STD (I.2) 63,026 g STD (II) 35,436 g SP (II) 27,590 g .sup.1Cryst. w NE 9,487 g 37,077 g Deviation 0.0000 Total precipitated 37,384 g .sup.1Cryst. w NE: non-evaporated crystallization water
Calculation of the moisturizing solution volume (Vsm (II)):
TABLE-US-00325 Vsm (II) = 3.0 dm.sup.3 Moisturizing solution mass 3.8 kg Insoluble mass in SP (II) 0.31 kg
TABLE-US-00326 Precipitated salts: (g) Na.sub.2SO.sub.4.10H.sub.2O 156 moles 28,080 MgCl.sub.2.KCl.6H.sub.2O 3.9 moles 421 KCl 58 moles 0 Tot. Crystallization w 28,501
TABLE-US-00327 Theoretical precipitated mass 41.145 kg Total mass 60.159 kg Harvested crystal mass 58.710 kg Deviation 0.012
[0594] Harvested crystals are washed with 25 kg of fresh water. This water mass is approximately equal to half of the harvested crystal mass.
[0595] Wash water is concentrated until the same lithium concentration that has FL (II) is reached
[0596] Effective Volume delivered by Stage II = 96.82 dm.sup.3
Stage III: Pre-Treatment
[0597] 4.144 kg of CaCl.sub.2.2H.sub.2O suspended at 4.425 dm.sup.3 of fresh water is added to total of FL (II). It is stirred for an hour and phases are separated, and the following is obtained:
[0598] Liquid phase FL(III):
TABLE-US-00328 Mass FL (III) 53 kg p (FL (III)) 1.215 kg/dm.sup.3 V (FL (III)) 102 dm.sup.3 STD (FL(III)) 286 g/dm.sup.3
[0599] FL (III) chemistry:
TABLE-US-00329 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (III) 2,860 1,476 34,524 11,462 46,575 2,450
TABLE-US-00330 DETERMINATION Ba.sup.++ Sr.sup.++ Fe.sup.+++ Cl.sup.- SO.sub.4.sup.= CO.sub.3.sup.= UNIT mg/d m.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (III) - - - 182,205 4,784 N.D.
TABLE-US-00331 DETERMINATION HCO.sub.3.sup.-- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (III) N/D 5.03 1.245
TABLE-US-00332 Ionic balance Charges + 5,414 Charges - 5,387 Deviation = -0.003
Precipitated solids at stage III (SP (III)) :
TABLE-US-00333 Total mass SP (III) = 9.240 kg Total evaporated w at 105° C. 37.47 % H is assumed = 11 %
[0600] Chemistry of solids SP (III):
TABLE-US-00334 DETERMINATION Li+ Ca++ Mg++ B Na+ K+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (III) 0.173 24.732 2.025 0.012 2.95 1.37
TABLE-US-00335 DETERMINATION Cl— SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (III) 10.52 65.76 11.00 1.1
[0601] Theoretical calculation of the precipitated solid mass SP (III):
TABLE-US-00336 Mass in FL(II) plus addition Mass in FL (III) Precipitated mass Precipitated moles Unit g g g moles g Na.sup.+ 4,680 4,751 - - K.sup.+ 2,338 250 2,088 53 Ca.sup.++ 1,142 151 991 24.7 Mg.sup.++ 3,458 3,521 - - CI.sup.- 20,812 18,585 2,227 63 SO.sub.4═ 2,707 488 2,219 23.1 HCO.sub.3.sup.- - - - - Dry precipitated solid 7,525 Non-evaporated crystallization water 45 Subtotal precipitated 7,570
[0602] This does not include: [0603] Moisturizing solution [0604] Insolubles
TABLE-US-00337 Precipitated salts: Cryst. w Precipitated salts: (g) CaSO.sub.4.2H.sub.2O: 25 moles 900 KCI: 53 moles Total precipitated: 7,655 g
[0605] This does not include: Moisturizing solution.
[0606] Calculation of the moisturizing solution volume (Vsm (III)):
TABLE-US-00338 Vsm (III)= 1.1 dm.sup.3 SM mass 1.4 kg Insoluble mass in SP (III) 0.08 kg
TABLE-US-00339 Theoretical precipitated mass 9.904 kg Harvested crystal mass 9.240 kg Deviation= 0.035
[0607] Harvested crystals are washed with 4.5 kg of fresh water. This water mass is approximately equal to half of the harvested crystal mass.
[0608] Wash water is concentrated until the same lithium concentration that has FL (III) is reached.
[0609] Effective volume delivered by stage III (L) = 100 dm.sup.3
Stage IV: Final Pre-Concentration
[0610] On day 79 FL (III) is transported to the experimental outdoor center located in the area of Tres Morros, Jujuy province, Argentina, and is exposed to solar evaporation. The concentration process is continued by solar evaporation, and on day 98 phases are separated by obtaining:
[0611] Liquid phase FL (IV.1):
TABLE-US-00340 Mass FL (IV.1) 38.36 kg p (FL (IV.1)) 1.29 kg/dm.sup.3 V (FL (IV.1)) 29.7 dm.sup.3 STD (FL(IV.1)) 425 g/dm.sup.3
[0612] FL (IV.1) chemistry:
TABLE-US-00341 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (IV.1) 9,618 303 80,516 37,268 5,285 6,669
TABLE-US-00342 DETERMINATION Ba++ Sr++ Fe+++ Cl— SO.sub.4═ CO.sub.3═ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (IV.1) - - - 280,600 4,445 N.D.
TABLE-US-00343 DETERMINATION HCOs.sup.-- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (IV.1) N/D 6.20 1.290
TABLE-US-00344 Ionic balance Charges + 8,427 Charges - 8,488 Deviation = -0.004
[0613] Precipitated solids at stage IV.1 (SP (IV.1):
TABLE-US-00345 Total mass SP (IV.1) = 26.29 kg Total evaporated w at 105° C. 37.47 % H is assumed = 12 %
[0614] Chemistry of solids SP (IV.1):
TABLE-US-00346 DETERMINATION Li+ Ca++ Mg++ B Na+ K+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (IV.1) 0.045 0.749 5.314 0.038 22.14 8.66
TABLE-US-00347 DETERMINATION Cl— SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (IV.1) 14.45 12.0 0.5
[0615] Theoretical calculation of the precipitated solid mass SP (IV.1):
TABLE-US-00348 Mass in FL (III) Mass in FL (IV.1) Precipitated mass Precipitated moles Unit g g g moles g Li+ 286 286 0 0.0 Na+ 4,658 157 4,500 196 K+ 245 198 47 1 Ca++ 148 9 139 3.5 Mg++ 3,452 2,394 1,058 43.5 Cl— 18,221 8,344 9,877 279 SO.sub.4═ 478 132 346 3.6 HCO.sub.3.sup.- - - - - B.sub.4O.sub.7.sup.= 1,146 1,108 38 0.2 Cryst. w NE 1,165 17,170
TABLE-US-00349 STD (III) 28,634 g STD (IV.2) 12,629 g SP (IV.2) 16,005 g Cryst. w NE 1,165 g 17,170 g Deviation = -0.0000 Total precipitated 17250 g
[0616] Calculation of the moisturizing solution volume (Vsm (IV.2)):
TABLE-US-00350 Vsm (IV.2) = 3.5 dm.sup.3 Moisturizing solution mass 4.5 kg Insoluble mass in SP (IV.2) 0.08 kg
TABLE-US-00351 Precipitated salts: (g) MgCl.sub.2.6H.sub.2O 43.5 moles 4,698 CaSO.sub.4.2H.sub.2O 3.6 moles 130 NaCL 190 moles Crystallization water 4,828
TABLE-US-00352 Precipitated mass plus moisturizing solution 21.797 kg .sup.1Evaporated cryst. w 3.663 kg Total wet mass 25.460 kg Harvested crystal mass 26.290 kg Deviation -0.016 .sup.1E cryst w: evaporated crystallization water
[0617] Harvested crystals are washed with 14 kg of fresh water. This water mass is approximately equal to half of the harvested crystal mass.
[0618] Wash water is concentrated until the same lithium concentration that has FL (IV.1) is reached:
[0619] Effective volume delivered by stage IV.1 = 28.1 dm.sup.3
Substage IV.2
[0620] On day 99 FL (IV.1) is transported to the experimental outdoor center located in the area of Tres Morros, Jujuy province, Argentina, and is exposed to solar evaporation. The concentration process is continued by solar evaporation, and on day 127 phases are separated by obtaining the following.
[0621] Liquid phase FL (IV.2):
TABLE-US-00353 Mass FL (IV2) 27.32 kg p (FL (IV.2)) 1.303 kg/dm.sup.3 V (FL (IV.2)) 21.0 dm.sup.3 STD (FL(IV.2)) 468 g/dm.sup.3
[0622] FL (IV.2) chemistry:
TABLE-US-00354 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7.sup.= Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (IV.2) 12,892 130 94,105 35,486 1,096 832
TABLE-US-00355 DETERMINATION Ba++ Sr.sup.++ Fe+++ Cl— SO.sub.4═ CO.sub.3═ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (IV.2) - - - 318,087 5,629 N.D.
TABLE-US-00356 DETERMINATION HCO.sub.3— pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (IV.2) N/D 5.02 1.303
TABLE-US-00357 Ionic balance Charges + 9,676 Charges - 9,547 Deviation = -0.007
Precipitated solids at stage (IV.2′):
TABLE-US-00358 Total mass SP (IV.2) = 4.05 kg Total evaporated w at 105° C. 50.03 % H is assumed = 11 %
[0623] Chemistry of solids SP (IV.2):
TABLE-US-00359 DETERMINATION Li.sup.+ Ca.sup.++ Mg++ B Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (IV.2) 0.304 0.160 12.430 3.430 4.23 6.23
TABLE-US-00360 DETERMINATION Cl— SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (IV.2) 57.53 0.42 11.0 0.8
[0624] Theoretical calculation of the precipitated solid mass SP (IV.2):
TABLE-US-00361 Mass in FL (IV.1) Mass in FL (IV.2) Precipitated mass Precipitated moles Unit g g g moles g Li.sup.+ 270 270 0 0.0 Na.sup.+ 149 23 126 5 K.sup.+ 187 17 170 4 Ca.sup.++ 9 3 6 0.1 Mg.sup.++ 2,262 1,973 290 11.9 Cl.sup.- 7,885 6,668 1,217 34 SO.sub.4═ 125 118 7 0.1 HCO.sub.3.sup.- - - - - B.sub.4O.sub.7.sup.= 1,047 744 303 2.0 217 Cryst. wNE 2,335
TABLE-US-00362 STD (IV.1) 11,934 g STD (IV.2) 9,816 g SP (IV.2) 2,118 g Cryst. w NE 217 g 2,335 g Deviation 0.0000 Total precipitated 2,352 g
[0625] Calculation of the moisturizing solution volume (Vsm (IV.2)):
TABLE-US-00363 Vsm (IV.2) = 0.6 dm.sup.3 Moisturizing solution mass 0.8 kg Insoluble mass in SP (IV.2) 0.02 kg
TABLE-US-00364 Precipitated salts: (g) MgCl.sub.2.6H.sub.2O 7 moles 756 MgCl.sub.2.KCl.6H.sub.2O 5 moles 180 MgCl.sub.2.LiCl.7H.sub.2O 1 mole 126 NaCl 5 moles Crystallization water 1,062
TABLE-US-00365 Dry precipitated mass plus moisturizing solution 2.965 kg Evaporated crystal w 0.845 kg Tot. wet mass 3.810 kg Harvested crystal mass 4.050 kg Deviation -0.031
[0626] Harvested crystals are washed with 2 kg of fresh water. This water mass is approximately equal to half of the harvested crystal mass. Wash water is concentrated until the same lithium concentration that has FL (IV.2) is reached Effective volume delivered by stage (IV.2) = 20.1 dm.sup.3
Stage V: Treatment
Substage V.1
[0627] 20.1 dm.sup.3 obtained (FL (IV.2)) is placed in a plastic container with a capacity of 60 dm.sup.3. Stirring manually with a plastic shovel, 5.833 kg of calcium hydroxide is added at 7.95 dm.sup.3 as a solid. Immediately afterwards, and continuing with stirring, a prepared aqueous solution is added by dissolving 11.183 kg of anhydrous sodium sulfate at 28.14 dm.sup.3 of fresh water at 35° C. The heterogeneous mixture obtained after treatment is separated by centrifugation, and the following is obtained:
[0628] Liquid phase FL (V.1):
TABLE-US-00366 Mass FL (V.1) 54.26 kg p (FL (V.1)) 1.14 kg/dm.sup.3 Vt (FL (V.1)) 47.6 dm.sup.3 STD (FL (V.1)) 228 g/dm.sup.3
[0629] FL (V.1) chemistry:
TABLE-US-00367 DETERMINATION Li.sup.+ Ca++ Mg++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (V.1) 5,379 1,194 220 4,685 73,279 368
TABLE-US-00368 DETERMINATION Ba++ Sr.sup.++ Fe+++ Cl— SO.sub.4═ CO.sub.3═ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (V.1) - 2 5 128,879 14,391 N.D.
TABLE-US-00369 DETERMINATION HCO.sub.3.sup.- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (V.1) N/D 8.90 1.140
TABLE-US-00370 Ionic balance Charges + 4,067 Charges - 4,029 Deviation -0.005
[0630] Precipitated solids at stage V.1 (SP V.1):
TABLE-US-00371 Total mass SP (V.1) = 42.75 kg Total evaporated w at 105° C. 55.12 % H is assumed = 42 %
[0631] Chemistry of solids SP (V.1):
TABLE-US-00372 DETERMINATION Li+ Ca++ Mg++ B Na++ K+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (V.1) 0.310 17.46 10.55 4.720 4.54 0.04
TABLE-US-00373 DETERMINATION Cl— SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (V.1) 49.25 39.06 42.00 1.8
[0632] Theoretical calculation of the precipitated solid mass SP (V.1):
TABLE-US-00374 Mass in FL (IV.2) plus addition Mass in FL (V.1) Precipitated mass Precipitated moles Unit g g g moles Li.sup.+ 259 256 3 0.4 Na.sup.+ 3,644 3,488 156 7 K.sup.+ 17 18 -1 0 Ca.sup.++ 3,163 57 3,106 77.5 Mg.sup.++ 1,892 10 1,881 77.4 Cl.sup.- 6,394 6,135 259 7 SO.sub.4═ 7,672 685 6,987 72.8 OH.sup.- 2,680 1 2,679 157.6 HCO.sub.3.sup.- - - - - B.sub.4O.sub.7.sup.= 713 223 490 3.2 15,561 g Cryst. w NE 341 g 15,902 g
TABLE-US-00375 STD (IV.2) 28,864 g STD (V.1) 10,872 g SP (V.1) 17,993 g Cryst. w NE 341 g 18,334 g Deviation 0.1302 Total precipitated: 18,663 g
[0633] Calculation of the moisturizing solution volume (Vsm (V.1)):
TABLE-US-00376 Vsm (V.1) = 19.6 dm.sup.3 Moisturizing solution mass 22.3 kg Insoluble mass in SP (V.1) 0.33 kg
Cryst. w (g)
TABLE-US-00377 Cryst. w (g) CaSO.sub.4.2H.sub.2O 73 moles 2628 Mg(OH).sub.2 77.4 moles CaB.sub.4O.sub.7 3.2 moles NaCl 7 moles
TABLE-US-00378 Dry precipitated mass plus moisturizing solution 40.958 Evaporated cryst. w 2.287 Wet mass 43.245 Harvested crystal mass 42.750 Deviation 0.006
[0634] Drained solids are washed by suspending them at 68 dm.sup.3 of fresh water and centrifuged again. Wash water is concentrated until the same lithium concentration of FL (V.1) is reached. The resulting volume of FL (V.1) is:
Substage V.2
[0635] 45.6 dm.sup.3 obtained (FL (V.1)) is placed in a plastic container with a capacity of 60 dm.sup.3. Stirring manually with a plastic shovel, 300 cm.sup.3 of a 4 N solution (160 g/dm.sup.3) of sodium hydroxide is added, verifying that pH reaches 11.2. Immediately afterwards, and continuing with stirring, a prepared aqueous solution is added by dissolving 141.4 g of sodium carbonate at 480 cm.sup.3 of fresh water. Then, and without stopping to stir, a prepared aqueous solution is added by dissolving 1.497 kg of barium chloride dihydrate at 4.290 dm.sup.3 of fresh water. The heterogeneous mixture is allowed to stand and then the precipitated solids are separated by vacuum filtration, and the following is obtained:
[0636] Liquid phase FL (V.2):
TABLE-US-00379 Mass FL (V.2) 53.30 kg p (FL (V.2)) 1.13 kg/dm.sup.3 V (FL (V.2)) 47.17 dm.sup.3 STD (FL(V.2)) 220 g/dm.sup.3
[0637] FL (V.2) chemistry:
TABLE-US-00380 DETERMINATION Li.sup.+ Ca.sup.++ Mg.sup.++ B.sub.4O.sub.7═ Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (V.2) 5,200 163 27.00 4,142 72,772 366
TABLE-US-00381 DETERMINATION Ba++ Sr++ Fe+++ Cl— SO.sub.4═ CO.sub.3═ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (V.2) 24 2 5 136,826 242 N.D.
TABLE-US-00382 DETERMINATION HCO.sub.3.sup.- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiome try Pycnometry Comp. FL (V.2) 0 11.20 1.130
TABLE-US-00383 Ionic balance Charges + 3,952 Charges - 3,979 Deviation 0.003
[0638] Precipitated solids at stage V.2 (SP V.2):
TABLE-US-00384 Total mass SP (V.2) = 1.855 kg Total evaporated w at 105° C. 8 % H is assumed = 8 %
[0639] Chemistry of solids SP (V.2):
TABLE-US-00385 DETERMINATION Li.sup.+ Ca++ Mg++ B Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (V.2) 0.275 2.63 0.51 0.315 3.46 <0.03
TABLE-US-00386 DETERMINATION Cl— SO.sub.4═ Humidity Insolubles Ba++ CO.sub.3═ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry ICP-OES Titration Comp. SP (V.2) <0.04 38.90 8.00 1.8 47.70 4.21
[0640] Theoretical calculation of the precipitated solid mass SP (V.2):
TABLE-US-00387 Mass in FL (V.1) plus addition Mass in FL (V.2) Precipitated mass Precipitated moles Unit g g g Moles Li+ 245 245 0 0.0 Na+ 3,432 3,433 -1 0 K+ 17 17 0 0 Ca++ 54 8 47 1.2 Mg++ 10 1 9 0.4 Ba++ 850 1 849 6.2 Cl— 6,316 6,454 -138 -4 SO.sub.4═ 656 11 645 6.7 OH— 24 9 15 0.9 CO.sub.3═ 81 0.0 81 1.4 B.sub.4O.sub.7.sup.= 223 195 28 0.2 1,533 g Cryst. w NE 0 1,533 g
TABLE-US-00388 STD (V.1) 11,895 g STD (V.2) 10,368 g SP (V.2) 1,527 g Cryst. w NE 0 g 1,527 g Deviation -0.0042 Total precipitated = 1,555 g
[0641] Calculation of the moisturizing solution volume (Vsm (IV.2)):
TABLE-US-00389 Vsm (IV.2) = 0.16 dm.sup.3 Moisturizing solution mass 0.2 kg Insoluble mass in SP (IV.2) 0.03 kg
TABLE-US-00390 Precipitated salts CaCO.sub.3 1.2 moles Mg(OH).sub.2 0.4 moles BaSO.sub.4 6.2 moles
TABLE-US-00391 Precipitated mass plus moisturizing solution 1.733 kg Evaporated crystal w 0.000 kg Wet mass 1.733 kg Harvested crystal mass 1.855 kg Deviation -0.034
[0642] Drained solids are washed with 0.9 dm.sup.3 of fresh water and centrifuged again. Wash water is concentrated until the same lithium concentration of FL (V.2) is reached. The resulting volume of FL(V.3) is:
Stage VI: Post-Treatment Concentration
[0643] FL (V.2) is exposed to solar evaporation to reach a lithium concentration of 37 g/dm.sup.3 (3%) and the following is obtained:
[0644] Liquid phase FL (VI):
TABLE-US-00392 Mass FL (VI) 8.05 kg p (FL (VI)) 1.26 kg/dm.sup.3 V (FL (VI)) 6.39 dm.sup.3 STD (FL(VI)) 318 g/dm.sup.3
[0645] FL (VI) chemistry:
TABLE-US-00393 DETERMINATION Li.sup.+ Ca++ Mg++ B.sub.4O.sub.7.sup.= Na.sup.+ K.sup.+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (VI) 37,100 132 11.00 16,890 35,780 1,390
TABLE-US-00394 DETERMINATION Ba++ Sr++ Fe+++ Cl— SO.sub.4═ CO.sub.3═ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (VI) 34 5 8 237,830 50 N.D.
TABLE-US-00395 DETERMINATION HCO.sub.3.sup.- pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (VI) 6 8.60 1.260
TABLE-US-00396 Ionic balance Charges + 6,942 Charges - 6,895 Deviation -0.003
[0646] Precipitated solids at stage VI (SP VI):
TABLE-US-00397 Total mass SP (VI) = 10.03 kg Total evaporated w at 105° C. 8 % H is assumed = 8 %
[0647] Chemistry of solids SP (VI):
TABLE-US-00398 DETERMINATION Li+ Ca++ Mg++ B Na+ K+ UNIT % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (VI) 0.094 <0.01 <0.01 0.023 38.53 <0.03
TABLE-US-00399 DETERMINATION Cl— SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (VI) 61.10 <0.01 8.00 1.1
[0648] Theoretical calculation of the precipitated solid mass SP (VI):
TABLE-US-00400 Mass in FL (V.2) Mass in FL (VI) Precipitated mass Precipitated moles Unit g g g moles g Li+ 240 240 0 0.0 Na+ 3,355 216 3,139 136 K+ 17 9 8.2 0 Ca++ 7.5 0.2 7.3 0.2 Mg++ 1 0 1 0.1 Cl— 6,308 1,533 4,774 135 SO.sub.4═ 11 0 11 0.1 OH— - 0 0 0.0 B.sub.4O.sub.7.sup.= 191 33 158 1.02 8,099 g Cryst. w NE 0 8,099 g
TABLE-US-00401 STD (V.2) 10,368 g STD (VI) 2,031 g SP (VI) 8,337 g Cryst. w NE 0 g 8,337 g Deviation 0.0286 Total precipitated 8429 g
[0649] Calculation of the moisturizing solution volume (Vsm (VI)):
TABLE-US-00402 Vsm (VI)= 0.89 dm.sup.3 SM mass 1.1 kg Insoluble mass in SP (VI) 0.09 kg 135 moles NaCl
TABLE-US-00403 Precipitated mass t. Dry +SM 9.549 kg Evaporated cryst. w 0.0 kg Tot. wet mass 9.549 kg Harvested crystal mass 10.030 kg Deviation 0.026
[0650] Harvested crystals are washed with 5 kg of fresh water. This water mass is approximately equal to half of the harvested crystal mass.
[0651] Wash water is concentrated until the same lithium concentration that has FL (VI) is reached:
[0652] Effective volume delivered by Stage VI: 6.1 dm.sup.3
Stage VII: Final Concentration
[0653] FL (VI) is exposed to solar evaporation to reach a lithium concentration between 75 g/dm.sup.3 and 85 g/dm.sup.3. At this final concentration, phases are separated, and the following is obtained:
[0654] Liquid phase FL (VII):
TABLE-US-00404 Mass FL (VII) 3.67 kg p (FL (VII)) 1.26 kg/dm.sup.3 V (FL (VII)) 2.91 dm.sup.3 STD (FL(VII)) 498 g/dm.sup.3
[0655] FL (VII) chemistry:
TABLE-US-00405 DETERMINATION Li+ Ca++ Mg++ B.sub.4O.sub.7═ Na+ K+ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. FL (VII) 78,160 38 7.00 24,911 3,830 2,130
TABLE-US-00406 DETERMINATION Ba++ Sr.sup.++ Fe+++ Cl— SO.sub.4═ CO.sub.3═ UNIT mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 mg/dm.sup.3 TECHNIQUE ICP-OES ICP-OES ICP-OES Argentometry Gravimetry Volumetry Comp. FL (VII) 31 5 8 405,520 80 N.D.
TABLE-US-00407 DETERMINATION CO.sub.3═ pH Density UNIT mg/dm.sup.3 UpH kg/dm.sup.3 TECHNIQUE Volumetry Potentiometry Pycnometry Comp. FL (VII) ND 8.20 1.260
TABLE-US-00408 Ionic balance Charges + 11,453 Charges - 11,719 Deviation 0.011
[0656] Precipitated solids at stage VII (SP VII):
TABLE-US-00409 Total mass SP (VII) = 0.73 kg Total evaporated w at 105° C. 8 % H = 8 %
[0657] Chemistry of solids SP (VII):
TABLE-US-00410 DETERMINATION Li.sup.+ Ca.sup.++ Mg++ B Na.sup.+ K.sup.+ UNIT % (w/w) % (w/w) % (w/w) ppm % (w/w) % (w/w) TECHNIQUE ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES ICP-OES Comp. SP (VII) 0.094 <0.01 <0.01 0.023 38.53 <0.03
TABLE-US-00411 DETERMINATION Cl— SO.sub.4═ Humidity Insolubles UNIT % (w/w) % (w/w) % (w/w) % (w/w) TECHNIQUE Argentometry Gravimetry Gravimetry Gravimetry Comp. SP (VII) 61.10 <0.01 8.00 1.1
[0658] Theoretical calculation of the precipitated solid mass SP VII:
TABLE-US-00412 Mass in FL (VI) Mass in FL (VII) Precipitated mass Precipitated moles Unit g g g moles g Li+ 240 229 11 1.6 Na+ 216 4 212 9 K+ 9 6 3.0 0 Ca++ 0.2 0.1 0.1 0.0 Mg++ 0 0 0 0.0 Cl— 1,533 1,196 337 10 SO.sub.4═ 0 0 0 0.0 OH— - 0 0 0.0 B.sub.4O.sub.7.sup.= 33 17 16 0.10 580 g Cryst. w NE 0 580 g
TABLE-US-00413 STD (V.2) 2,031 g STD (VI) 1,451 g SP (VI) 580 g Cryst. w NE 0 g 580 g Deviation 0.0007 Total precipitated = 587 g
[0659] Calculation of the moisturizing solution volume (Vsm (VII)):
TABLE-US-00414 Vsm (VII) = 0.09 dm.sup.3 SM mass 0.1 kg Insoluble mass in SP (VII) 0.01 kg Precipitated mass t. Dry +SM 0.698 kg Evaporated cryst. w 0.0 kg Tot. wet mass 0.698 kg Harvested crystal mass 0.730 kg 9 moles NaCl Deviation -0.023
[0660] Harvested crystals are washed with 40 cm.sup.3 of fresh water. This water mass is approximately equal to half of the harvested crystal mass.
[0661] Wash water is concentrated until the same lithium concentration that has FL (VII) is reached:
[0662] Effective volume delivered by Stage VII: 2.8 dm.sup.3
Calculation of Operating Variables
[0663] The calculation of the operating variables for an annual production of 10,000 tons of equivalent lithium carbonate was carried out using brine from the Río Grande Salt flat when the cooling process at stage II is carried out in natural crystallizers and stages VI and VII are carried out in solar evaporation ponds.
Stage I: Initial Pre-concentration Ponds
[0664] First unharvested period
TABLE-US-00415 Substage I.1 Substage I.2 Incoming volume (m.sup.3/year) 8,002,135 2,603,262 Lithium concentration in the incoming brine (kg/m.sup.3) 0.382 0.956 Outcoming volume (m.sup.3/year) 2,603,262 936,624 Lithium concentration in the outcoming brine (kg/m.sup.3) 0.956 2.228 SP (t/year) 1,492,884 495,877 Pumping water (m.sup.3/year) 40,011 (brackish) 26,033 (brackish) Default SL height (cm) 12 12 precipitated salt h every two years (cm) 123 103 Pond area (m.sup.2) 2,550,000 940,000 Charging time (days) 39 39
Stage I: Initial Pre-Concentration Ponds
[0665] Next unharvested periods
TABLE-US-00416 Substage I.1 Substage I.2 Incoming volume (m.sup.3/year) 8,002,134 3,042,657 Lithium concentration in the incoming brine (kg/m.sup.3) 0.382 0.956 Outcoming volume (m.sup.3/year) 3,042,657 1,268,516 Lithium concentration in the outcoming brine (kg/m.sup.3) 0.956 2.228 SP (t/year) 1,492,884 579,574 Pumping water (m.sup.3/year) 40,010 (brackish) 30,427 (brackish) Default SL height (cm) 12 12 precipitated salt h (cm every 2 years) 114 103 Pond area (m.sup.2) 2,550,000 1,100,000 Charging time (days) 37 39 Brackish water: water with a density less than 1,100 g/dm.sup.3 Auxiliary pond for stage I: 500,000 m.sup.2
Stage II: Cooling
[0666] Accumulation ponds [0667] Total brine volume to be accumulated for cooling (first unharvested period in the ponds at Stage I): 936,624 m.sup.3 [0668] Total brine volume to be accumulated for cooling (subsequent unharvested periods in the ponds at Stage I): 1,268,516 m.sup.3 [0669] Lithium concentration in the accumulated brine for cooling: 2.228 g/dm.sup.3 [0670] Total area and depth of accumulation ponds: 650,000 m.sup.2 and 2.5 m [0671] Quantity of accumulation ponds: 6 [0672] Auxiliary accumulation pond: 1 of 100,000 m.sup.2 [0673] Total area of crystallizers (depth 0.5 m): 320,000 m.sup.2 [0674] Cycle of each crystallizer (this includes charging, discharging, draining, washing crystals and draining wash water): 8 days [0675] Total brine volume which is accumulated after cooling (first unharvested period in the ponds at Stage I): 928,330 m.sup.3 [0676] Total brine volume which is accumulated after cooling (subsequent unharvested periods in the ponds at Stage I): 1,257,282 m.sup.3 [0677] Lithium concentration in the accumulated brine after cooling: 3.023 g/dm.sup.3 [0678] Quantity of crystals after cooling (anhydrous sodium sulfate base): 180,000 t [0679] Fresh water for crystal wash: 250,000 m.sup.3
Stage III: Pre-Treatment
[0680] Quantity of reagents and water used per ton of equivalent lithium carbonate [0681] Calcium chloride dihydrate: 3.54 t [0682] Fresh water: 3.78 m.sup.3
[0683] Liquid phase after pre-treatment: [0684] Volume (next unharvested periods): 919,027 m.sup.3 [0685] Lithium concentration: 2.860 g/dm.sup.3 [0686] Density: 1,215 g/dm.sup.3 [0687] Total dissolved solids: 286 g/dm.sup.3
[0688] Quantity of solid effluents generated in pre-treatment per ton of equivalent lithium carbonate: 5.4 t
[0689] Approximate quantity of products to be obtained by processing the solid effluent (per ton of equivalent lithium carbonate:
[0690] Agricultural gypsum: 2.52 t
Stage IV: Final Pre-Concentration Ponds
[0691] First unharvested period:
TABLE-US-00417 Substages IV.1 Substage IV. 2 Incoming volume (m.sup.3/year) 698,136 154,047 Lithium concentration in the incoming brine (kg/m.sup.3) 2.86 9.618 Outcoming volume (m.sup.3/year) 154,047 108,525 Lithium concentration in the outcoming brine (kg/m.sup.3) 9.618 12.982 SP (t/year) 111,438 12,058 Pumping water (m.sup.3/year) 7,000 1,500 Default SL height (cm) 12 12 precipitated salt h (cm every 2 years) 76 78 Pond area (m.sup.2) 380,000 40,000 Charging time (days) 99 14
Stage IV: Final Pre-Concentration Ponds
[0692] Next unharvested periods:
TABLE-US-00418 Substages IV.1 Substage IV. 2 Incoming volume (m.sup.3/year) 919,027 257,943 Lithium concentration in the incoming brine (kg/m.sup.3) 2.86 9.618 Outcoming volume (m.sup.3/year) 257,943 189,065 Lithium concentration in the outcoming brine (kg/m.sup.3) 9.618 12.982 SP (t/year) 146,697 20,190 Pumping water (m.sup.3/year) 9,200 2,600 Wash water (m.sup.3/year) 15,236 6,173 Default SL height (cm) 12 12 precipitated salt h (cm every 2 years) 76 78 Pond area (m.sup.2) 500,000 70,000 Charging time (days) 99 14
Stage V: Treatment
Substage V.1
[0693] Quantity of reagents and water used per ton of equivalent lithium carbonate [0694] Hydrated lime: 4.98 t [0695] Sodium sulfate (anhydrous base): 9.55 t 0 t if separate salts are used at stage II [0696] Fresh water: 31 m.sup.3
[0697] Liquid phase after substage V.1: [0698] Volume (next unharvested periods): 428,547 m.sup.3 [0699] Lithium concentration: 5.379 g/dm.sup.3 [0700] Density: 1.14 g/dm.sup.3 [0701] Total dissolved solids: 228 g/dm.sup.3
[0702] Quantity of solid effluents generated at substage V.1 per ton of equivalent lithium carbonate: 12.7 t
[0703] Approximate quantity of products to be obtained by processing the generated solid effluent (expressed per ton of equivalent lithium carbonate): [0704] Agricultural gypsum: 5.9 t [0705] Magnesium sulfate: 4.4t
Substage V.2
[0706] Quantity of reagents and water used per ton of equivalent lithium carbonate [0707] Sodium hydroxide (dry base): 0.041 t [0708] Sodium carbonate (dry base): 0.12 t [0709] Barium chloride dihydrate: 1.28 t [0710] Fresh water: 4.33 m.sup.3
[0711] Liquid phase after substage V.2: [0712] Volume: 427,640 m.sup.3 [0713] Lithium concentration: 5.200 g/dm.sup.3 [0714] Density: 1.13 g/dm.sup.3 [0715] Total dissolved solids: 220 g/dm.sup.3
[0716] Quantity of solid effluents generated at substage V.2, expressed per ton of equivalent lithium carbonate:
[0717] 0.94 t
[0718] Approximate quantity of products to be obtained by processing the generated solid effluent (expressed per ton of equivalent lithium carbonate):
[0719] Barium sulfate: 0.83 t
Ponds of Stages VI and VII
[0720] First unharvested period:
TABLE-US-00419 Stage VI Stage VI.1 Stage VII Incoming volume (m.sup.3/year) 245,468 73,915 24,605 Lithium concentration in the incoming brine (kg/m.sup.3) 5.200 15.000 37.500 Outcoming volume (m.sup.3/year) 73,915 24,605 10,915 Lithium concentration in the outcoming brine (kg/m.sup.3) 15.000 37.500 78.160 SP (t/year) 28,474 12,772 1,973 Pumping water (m.sup.3/year) 2,500 740 246 Default SL height (cm) 12 12 12 precipitated salt h (cm every 2 years) 76 91 50 Pond area (m.sup.2) 90,000 31,000 12,000 Charging time (days) 60 63 55
Ponds of Stages VI and VII
[0721] Next unharvested periods:
TABLE-US-00420 Stage VI Stage VI.1 Stage VII Incoming volume (m.sup.3/year) 427,640 144,353 55,803 Lithium concentration in the incoming brine (kg/m.sup.3) 5.200 15.000 37.500 Outcoming volume (m.sup.3/year) 144,353 55,803 26,269 Lithium concentration in the outcoming brine (kg/m.sup.3) 15.000 37.500 78.160 SP (t/year) 49,606 24,944 4,475 Pumping water (m.sup.3/year) 4,300 1,450 560 Wash water (m.sup.3/year) 14,760 7,320 1,350 Default SL height (cm) 12 12 12 precipitated salt h (cm every 2 years) 76 91 51 Pond area (m.sup.2) 155,000 62,000 26,000 Charging time (days) 60 63 52
[0722] Auxiliary pond area for stages IV, VI and VII: 100,000 m.sup.2
[0723] Specific water and reagent consumption of the procedure calculated per ton of equivalent lithium carbonate [0724] Brackish water: 70 m.sup.3 [0725] Fresh water: 127.12 m.sup.3 [0726] Calcium chloride: 3.54 t [0727] Barium chloride: 1.28 t [0728] Calcium hydroxide: 4.98 t [0729] Sodium sulfate (anhydrous base): 9.55 t 0 t if separate salts are used at stage II [0730] Sodium hydroxide (dry base): 0.041 t [0731] Sodium carbonate (dry base): 0.12 t
[0732] Solid effluent generation at the pre-treatment and treatment stages, calculated per ton of equivalent lithium carbonate [0733] Pre-treatment stage: 5.4 t [0734] Treatment stage: 13.64 t
[0735] Co-production of anhydrous sodium sulfate calculated per ton of equivalent lithium carbonate
[0736] Detergent grade anhydrous sodium sulfate: 8 t
CONCLUSIONS
[0737] This example shows the importance of the implementation of stage II of the procedure in obtaining more than 18 tons of anhydrous sodium sulfate per ton of equivalent lithium carbonate. In this case, the only option is natural cooling since because of the latent crystallization heat of sodium sulfate decahydrate, the mechanical energy consumption of a cooling crystallization equipment is very high. As is apparent from the results of the field and laboratory test for this example, without adding potassium chloride it is only possible to ensure that the magnesium/lithium mass ratio in the liquid phase only drops from 12.6 in natural brine to 7.3 in brine with final pre-concentration. The increased consumption of lime and anhydrous sodium sulfate required to treat a liquid phase with the referred magnesium/lithium ratio is largely compensated with the production of anhydrous sodium sulfate which is obtained. It is important to note that even when the reagent consumption at stage V is high, lithium recovery is 68% and the environmental impact resulting from the application of the procedure is minimum.
EXAMPLE 4: Determination of the Evaporation Rate for Liquid Phases Concentrated in Solar Evaporation Ponds at Stages I, IV, VI and VII of the Procedure
[0738] A natural brine from any evaporite is the initial liquid phase entering into stage I. As the procedure evolves, this liquid phase changes its chemical composition and physical properties. But also, when water evaporates from a liquid phase that is saturated, different salts crystallize and precipitate. Then, a safe way to measure the quantity of water that evaporates per time unit from a given area of a liquid phase exposed to solar evaporation is by mass difference. As one of the characteristics of the procedure object of this invention is that in none of the stages involved crystallize and precipitate lithium-containing salts in their chemical formula, the variation in the evaporation rate can be expressed based on lithium concentration, variable related to the physical and chemical properties of the evolving liquid phase.
[0739] In the Experimental outdoor center located in the area of Tres Morros, Jujuy province, Argentina, see
[0740] Measurements were made using plastic containers capable of containing around 20 dm.sup.3 of liquid phase each, making it easy to measure the area exposed to solar evaporation and the mass of each container. Each test began with 300 dm.sup.3 of liquid phase, contained in 15 plastic containers. The containers containing brine were initially weighed and exposed to the solar evaporation process. After a period of 4 to 6 days in summer and 15 to 20 days in winter, the containers were weighed again, precipitated solids were separated and drained and an aliquot of the liquid phase obtained to determine the lithium concentration was extracted. For each container, the evaporation rate associated with the corresponding lithium concentration range was determined. Averaging the obtained values, an average evaporation rate corresponding to the arithmetic mean of the average lithium concentration range was determined. The obtained liquid phase was charged into the required quantity of plastic containers, containing 20 dm.sup.3 each. The containers were weighed and the new liquid phase mass was exposed again to the solar evaporation process. This results in the evaporation rate corresponding to different lithium concentrations in the liquid phase. Tests are repeated throughout the year and with the obtained results the evaporation rate values are plotted as a function of lithium concentrations for the months of April, May, June, July, August and September (for the southern hemisphere), considered as months with a low evaporation rate; this results in functional dependence on the evaporation rate with the lithium concentration. The same is repeated with the values corresponding to the months of October, November, December, January, February and March (also for the southern hemisphere), considered as months with a high evaporation rate.
[0741] 5 tests were carried out in the following periods: [0742] Test 1: from 12/04 to 01/08 [0743] Test 2: from 02/03 to 03/13 [0744] Test 3: from 04/06 to 05/28 [0745] Test 4: from 06/02 to 08/02 [0746] Test 5: from 08/18 to 10/04
[0747] Table 10 details the obtained results by expressing the lithium concentration at mg/dm.sup.3 and the evaporation rate at dm.sup.3/m.sup.2, which is equivalent to millimeters per day (mm/d).
[0748] Table of TE measurements based on Li concentrations:
TABLE-US-00421 Test 1 Test 2 Test 3 Test 4 Test 5 [Li.sup.+] TE [Li.sup.+] TE [Li.sup.+] TE [Li.sup.+] TE [Li.sup.+] TE 671 7.4 672 7.6 670 5.6 674 4.2 671 5.6 1,140 7.4 1,105 7.6 1,210 5.6 1,110 4.2 1,160 5.6 1,140 7.1 1,105 5.7 1,210 4.4 1,110 3.6 1,160 4.8 2,870 7.1 2,420 5.7 2,520 4.4 2,630 3.6 2,720 4.8 2,870 5.7 2,420 5.5 2,520 3.9 2,630 3.3 2,720 4.4 6,120 5.7 6,080 5.5 6,120 3.9 6,210 3.3 6,530 4.4 6,120 4.3 6,080 3.8 6,120 3.1 6,210 2.5 6,530 4.1 9,050 4.3 9,050 3.8 9,100 3.1 9,100 2.5 9,320 4.1 [Li.sup.+].sub.p TE [Li.sup.+].sub.p TE [Li.sup.+].sub.p TE [Li.sup.+].sub.p TE [Li.sup.+].sub.p TE 906 7.4 889 7.6 940 5.6 892 4.2 915 5.6 2,005 7.1 1,763 5.7 1,865 4.4 1,870 3.6 1,940 4.8 4,495 5.7 4,250 5.5 4,320 3.9 4,420 3.3 4,625 4.4 7,585 4.3 7,565 3.8 7,610 3.1 7,655 2.5 7,925 4.1 [Li.sup.+] : lithium concentration in the liquid phase [Li.sup.+].sub.p : average lithium concentration in the liquid phase TE: Evaporation rate
[0749] These values obtain the functional dependence on the evaporation rate with the lithium concentration for the months with a low evaporation rate and for the months with a high evaporation rate. In this way it is possible to obtain the evaporation rate for any lithium concentration value within the range for which the tests were carried out. The average annual evaporation rate is obtained by averaging the corresponding rate values for the periods with a high and low evaporation rate. The evaporation rate for the operation of a pond with a given lithium concentration is estimated by multiplying the obtained value for the containers, by factor 0.7.
[0750] By way of example, Tables A and B below indicate the evaporation rate values for different lithium concentrations, for periods with a high evaporation rate, low evaporation rate and annual average values.
TABLE-US-00422 HIGH TE LOW TE Containers Ponds Containers Ponds [Li.sup.+] TE TE [Li.sup.+] TE TE 900 7.26 5.08 900 4.80 3.36 1,500 6.88 4.81 1,500 4.63 3.24 2,700 6.17 4.32 2,700 4.31 3.01 5,000 5.02 3.51 5,000 3.75 2.63 8,000 3.83 2.68 8,000 3.13 2.19
TABLE-US-00423 ANNUAL Containers Ponds [Li.sup.+] TE TE 900 6.03 4.22 1,500 5.75 3.74 2,700 5.24 3.67 5,000 4.39 3.07 8,000 3.48 2.44
Final Conclusions
[0751] The procedure object of this invention has innovative advantages in relation to the known procedures that are applied and those that are intended to apply. The main advantages are detailed below: [0752] It has a lithium recovery whose value falls in the range 60 % - 70%. None of the procedures of prior art (no return of depleted and/or adulterated brine to salt flat) reach these values when lithium recovery is measured as the quantity of lithium contained in the final product (lithium carbonate, lithium hydroxide, lithium chloride, etc.) effectively obtained, divided the quantity of lithium contained in the volume of natural brine extracted from the salt flat for obtaining. It is important to note that natural brine is brine that is not adulterated by discharge of any liquid effluent to the salt flat. [0753] For the processing of the same brine, compared to the procedures that are applied or proposed in prior art, the procedure object of this invention has the lowest specific reagent consumption and, consequently, the lowest generation of solid effluent. [0754] It produces a concentrated brine with low impurity content that is one of the most difficult stages of O-P processes, which are the processes that ensure the non-discharge of depleted and/or adulterated brine, or any other liquid effluent to the salt flat. [0755] It simplifies and facilitates the process of obtaining “raw” and purified lithium carbonate, ensuring the production of a high-purity product. [0756] Obtaining concentrated brine with low impurity content enables to obtain lithium hydroxide without first producing lithium carbonate. [0757] It has sufficient flexibility for the process of obtaining lithium carbonate to be carried out in the vicinity of the location of the ponds, or in any other distant place. For the latter case, it also has sufficient flexibility for the lithium carbonate plant to operate independently from the pond sector, or by transporting the same volume of liquid to and from the plant, thus optimizing the transport cost. [0758] Having maximum recovery ensures a minimum flow of natural brine pumping for the same CLE production. This reduces the risk of the fact that the catchment area of the pumping point affects nearby freshwater aquifers. [0759] As shown in the description above, the procedure object of this patent of invention is fully applicable on an industrial scale. This is a fundamental condition for any procedure proposed for the processing of brine contained in the Argentine Puna, Bolivian Altiplano and Atacama Desert salt flats.