EXPANSION MEMBERS FOR IMPLANTABLE DEVICES AND ASSOCIATED SYSTEMS AND METHODS
20230310188 · 2023-10-05
Inventors
- Craig W. Irwin (Parks, AZ, US)
- James D. Silverman (Flagstaff, AZ, US)
- Tyson J. Skelton (Flagstaff, AZ, US)
Cpc classification
A61F2/915
HUMAN NECESSITIES
A61F2/89
HUMAN NECESSITIES
A61F2002/91516
HUMAN NECESSITIES
International classification
A61F2/915
HUMAN NECESSITIES
A61F2/82
HUMAN NECESSITIES
Abstract
A medical device frame including an undulating frame element defining a series of peaks each defining a longitudinal splay angle, circumferential cant angle, or combinations thereof. In some examples, the series of peaks are non-overlapping when the frame is in an expanded configuration and overlap when the frame is in the collapsed configuration. The longitudinal splay angle and/or circumferential cant angle may remain relatively unchanged between the expanded and collapsed configurations (e.g., within about 15%).
Claims
1. A method comprising: delivering a medical device to a lumen of a patient, the medical device including a frame in a collapsed, delivery state having a serpentine frame element extending along a length of the frame and defining a first stent row and a second stent row adjacent to the first stent row, the first stent row and the second stent row each defining a first series of peaks oriented toward a first end of the frame and a second series of peaks oriented toward a second end of the frame, the first series of peaks projecting radially away from at least one of a longitudinal axis of the frame and a circumference of the frame with the first stent row and the second stent row overlapping in a shingled configuration; and transitioning the medical device from the collapsed, delivery state to an enlarged, deployed state in which the first and second stent rows are no longer overlapping and the first series of peaks still project radially away from at least one of the longitudinal axis of the frame and the circumference of the frame.
2. The method of claim 1, wherein transitioning the medical device from the collapsed, delivery state to the enlarged deployed state includes removing a constraint from the medical device to permit the device to self-expand.
3. The method of claim 1, wherein transitioning the medical device from the collapsed, delivery state to an enlarged, deployed state further comprises the medical device expanding from an undeployed diameter to a larger, deployed diameter.
4. The method of claim 1, wherein transitioning the medical device from the collapsed, delivery state to an enlarged, deployed state further comprises the medical device longitudinally expanding.
5. The method of claim 1, wherein the frame comprises an elastically deformable material and transitioning the medical device from the collapsed, delivery state to an enlarged, deployed state further comprises allowing the frame to self-expand.
6. The method of claim 1, wherein transitioning the medical device from the collapsed, delivery state to an enlarged, deployed state further comprises applying an internal expansion force.
7. The method of claim 6, wherein applying an internal expansion force further comprises expanding the frame of the medical device using a balloon catheter.
8. A medical device comprising: a frame transitionable between a collapsed state and an expanded state, the frame having a serpentine frame element extending along a length of the frame and defining a first stent row and a second stent row adjacent to the first stent row, the first stent row and the second stent row each defining a first series of peaks oriented toward a first end of the frame and a second series of peaks oriented toward a second end of the frame, wherein the first series of peaks project radially away from at least one of a longitudinal axis of the frame and a circumference of the frame at a first angle in both the collapsed state and the expanded state, wherein, in the collapsed state, the first stent row and the second stent row are overlapping in a shingled configuration, and wherein in the expanded state, the first stent row and the second stent row are no longer overlapping.
9. The medical device of claim 8, wherein the first angle remains within 15% of its value between the collapsed state and the expanded state.
10. The medical device of claim 8, wherein the second series of peaks project radially away from at least one of a longitudinal axis of the frame and a circumference of the frame at a second angle in both the collapsed state and the expanded state.
11. The medical device of claim 10, wherein the first angle and the second angle are the same angle.
12. The medical device of claim 10, wherein the first angle and the second angle are different angles.
13. The medical device of claim 8, wherein the frame is radially expandable such that the collapsed state is defined by a first diameter and the expanded state is defined by a second, larger diameter.
14. The medical device of claim 8, wherein the frame is longitudinally expandable.
15. A medical device comprising: a frame transitionable between a compressed configuration and an expanded configuration, the frame having a serpentine frame element extending along a length of the frame and defining a first stent row and a second stent row adjacent to the first stent row, the first stent row and the second stent row each defining a first series of peaks oriented toward a first end of the frame and a second series of peaks oriented toward a second end of the frame, wherein the first series of peaks are splayed, tilted, slanted, or otherwise angled radially outward from at least one of a longitudinal axis of the frame and a circumference of the frame at a first angle in both the collapsed configuration and the expanded configuration, wherein, in the compressed configuration, the first series of peaks of the first stent row are nested over the second series of peaks of the second stent row, and wherein in the expanded configuration, the first stent row and the second stent row are no longer nested.
16. The medical device of claim 15, wherein the first series of peaks are radially offset relative to the second series of peaks.
17. The medical device of claim 15, wherein the first angle remains within 15% of its value between the compressed configuration and the expanded configuration.
18. The medical device of claim 15, wherein each of the first series of peaks is circumferentially canted at a first cant angle when the medical device is in the expanded configuration and in the collapsed configuration.
19. The medical device of claim 15, wherein the frame is radially expandable such that the collapsed configuration is defined by a first diameter and the expanded configuration is defined by a second, larger diameter.
20. The medical device of claim 15, wherein the frame is longitudinally expandable.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035] The accompanying drawings are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments, and together with the description serve to explain the principles of the disclosure.
DETAILED DESCRIPTION
[0036] Various embodiments relate to designs for frames of expandable (e.g., self-expanding or balloon expandable) devices, such as stents, stent grafts, filters, and prosthetic valves, among others. Aspects of this disclosure relate to controlled frame compression profiles, where uncontrolled compression profiles can result in random or otherwise uncontrolled deformation in areas of the frame design. For example, various portions of the frame may overlap or abut one another in a random, or otherwise variable or uncontrolled manner, resulting in increased stresses and strains. Irregular or non-uniform stress and strain distributions in the frame design may result in a reduction in reliability and/or increase in variability of the compression ratio achievable by a particular device design. In various examples, designs according to the instant disclosure include a pre-set angular offset in the stent apices, such as a circumferential and/or longitudinal splay or deflection, to facilitate improved nesting and/or shingling of the frame with itself and to help distribute stresses when the frame is in the compressed or collapsed configuration.
[0037]
[0038] As shown generally in
[0039] In some embodiments, the frame 100 is diametrically compressible or, in other terms, radially compressible, to a compressed configuration having a compressed, or undeployed diameter D.sub.S1. The frame 100 is generally compressible from an expanded, or deployed configuration having an expanded, or deployed diameter D.sub.S2. In some examples, the frame 100 is longitudinally compressible along longitudinal axis A.sub.L to a compressed, or undeployed configuration having a compressed, or undeployed length L.sub.S1 from an expanded, or deployed configuration having an expanded length, or deployed length L.sub.S2. In various embodiments, the frame 100 is both longitudinally compressible and diametrically compressible to a compressed configuration having the compressed, or undeployed diameter D.sub.S1 and length L.sub.S1 from an expanded, or deployed configuration having the expanded diameter, or deployed diameter D.sub.S2 and length L.sub.S2.
[0040] The frame 100 is also configured to be expandable from the compressed configuration to the expanded configuration. For example, the frame 100 is expandable to the expanded configuration having the expanded, or deployed diameter D.sub.S2 and length L.sub.S2 from the compressed configuration. In some embodiments, the frame 100 may be self-expanding (e.g., being formed of an elastically deformable material, such as NiTi alloy), radially expandable via application of an internal expansion force (e.g., using a balloon catheter), or combinations thereof. The term “expandable” is inclusive of self-expansion, expansion by force, and combinations thereof. Although the frame 100 is shown in the form of a stent attached to a tubular graft member 190, the frame 100 and associated principles of operation are optionally employed with a variety of other expandable, implantable medical devices, including implantable filters, occluders, anastomosis devices, prosthetic valves, and others.
[0041] In some embodiments, the frame element 140 is formed by winding one or more wires, cutting, etching, or otherwise formed. The frame element 140 is optionally formed of metals/alloys (e.g., stainless steel or a shape memory materials such as nitinol) or non-metallic materials (e.g., biocompatible polymeric materials). Various biocompatible polymeric materials may include, for example, polytetrafluoroethylene (ePTFE), polyester, polyurethane, fluoropolymers, such as perfluoroelastomers and the like, polytetrafluoroethylene, silicones, urethanes, ultra-high molecular weight polyethylene, and aramid fibers, among others.
[0042] The frame element 140 includes a first series of peaks 200 oriented toward the first end 110 and a second series of peaks 300 oriented toward the second end 120. In some examples (e.g., where the frame element 140 is sinusoidal in shape) each of the first series of peaks 200 and second series of peaks 300 are separated by inflection points defining the undulating pattern of the frame element 140 as discussed above.
[0043]
[0044] Similar to the first series of peaks 200, each of the second series of peaks 300 also has an apex 310, and a first leg 320 and a second leg 330 extending from the apex 310. The first leg 320 and the second leg 330 of each apex 310 meet to form a second apex angle A.sub.2. The second apex angle A.sub.2 of each of the second series of peaks 300 define a second average apex angle calculated by averaging the apex angles of each peak of the second series of peaks 300. The second apex angle A.sub.2 can similarly be measured between the first leg 320 and the second leg 330 or, in other terms, from the first leg 320 to the second leg 330.
[0045] As shown in
[0046]
[0047]
[0048] According to various embodiments, one or more rows 160 (e.g., the first row 170, the second row 180, all rows, or some portion of the total number of rows 160) includes oppositely-facing peaks that have one side raised outwardly relative to the other side (e.g., similar to the first and second series of peaks 200, 300 as previously described) to define a plurality of circumferentially-canted, or circumferentially-angled apices. In different terms, the frame element 140 defines one or more circumferential rows 160, each of which includes a plurality of first apices oriented in a first longitudinal direction (e.g., toward the first end) that are circumferentially canted at a first cant angle A.sub.C1 with respect to a tangent line of the average circumference taken at each of the apices 210, and a plurality of second apices oriented in a second longitudinal direction (e.g., toward the second end) that are circumferentially-canted at a second cant angle Ace with respect to a tangent line of the average circumference taken at each of the apices 310. In some examples, the first cant angle A.sub.C1 and second cant angle A.sub.C2 are the same, although different cant angles are contemplated. As will be further described, inclusion of cant angle features can help facilitate compacting of the device into a reduced diametric profile. For example, the first series of peaks 200 do not overlap the second series of peaks 300 when the frame 100 is in the expanded configuration, however, the first series of peaks 200 are configured to overlap the second series of peaks 300 when the frame 100 is in the collapsed configuration to facilitate compacting of the device as well as reduce the amount of stress and strain on the frame 100.
[0049] For reference, the term circumferentially-canted generally refers to the apices being canted, pitched or otherwise angled about the circumference of the frame 100. The angle, pitch, or cant of the first series of peaks 200 and second series of peaks 300 can optionally be determined relative to a tangent line taken along the average circumference of the frame 100 at the apices 210, 310 of each of the series of peaks 200, 300 of each of the rows 160, as discussed above.
[0050]
[0051] In some embodiments, the frame 100 includes a first row 170 and a second row 180 (
[0052] For comparison,
[0053]
[0054] In some embodiments, the raised portions 198 and/or 298 are raised or angled radially outward an amount equal to the diameter of one frame member 140 to promote shingling over adjacent portions of the frame member 140. This may be done, for example, by wrapping each row 160 of the frame member 140 around a mandrel having longitudinally oriented lengths of wire W disposed thereon, as shown in
[0055] The diameter of the wire W and/or frame member 140 may vary depending on the deployed diameter D.sub.S1 of the frame 100. For example, a frame 100 with a larger deployed diameter D.sub.S1 may have a larger diameter frame member 140 and vice versa. In various examples, the average deployed diameter D.sub.S1 of the frame 100 may be about 5 mm, 6 mm, 7 mm, 8 mm, or greater than 8 mm such as, for example, from 8 mm to 13 mm. In one example, a frame with an average deployed diameter D.sub.S1 of about 8 mm has a frame member 140 with a diameter from 0.2 mm to 0.3 mm. Thus, in such an example, each of the first series of peaks 200 would be raised from about 0.2 mm to 0.3 mm relative to the average outer surface SA of the frame 100, though other arrangements and configurations are also possible.
[0056] Though
[0057] Though not shown in
[0058]
[0059] In some embodiments, one or more peaks of the first series of peaks 200 (e.g., each peak or every other peak) includes a raised portion 198 located at the apex 210 of each of the first series of peaks 200. In other words, each of the first series of peaks 200 is longitudinally splayed, tilted, slanted, or otherwise angled radially outward relative to the central longitudinal axis A.sub.L of the frame 100 to form a first splay angle A.sub.S1.
[0060]
[0061] In some embodiments, each of the first series of peaks 200 is angled radially outward at the first splay angle A.sub.S1 while the second series of peaks 300 are not angled radially outward, such that the first series of peaks 200 of one circumferential row are configured to nest over the second series of peaks 300 of an adjacent circumferential row. In other words, the first series of peaks 200 are radially offset with respect to the second series of peaks 300. For example, where each of the first row 170 and second row 180 include a first series of peaks 200 and a second series of peaks 300, the first series of peaks 200 of row 170 do not overlap the second series of peaks 300 of the row 180 when the frame 100 is in the expanded configuration, and the first series of peaks 200 of row 170 overlap or nest over the second series of peaks 300 of row 180 when the frame 100 is in the compressed configuration. For reference, the terms “nest” and/or “nesting” may refer to longitudinal overlapping of adjacent rows 160 of the frame member 140. As discussed above, such nesting may promote a more even distribution of stress and strain along the frame 100, or may facilitate compacting of the frame 100 into a smaller, compressed profile. For example, in certain instances, radial and/or longitudinal compression of the frame 100 can cause the first apex angle A.sub.1 to decrease and the first splay angle to increase. Thus, initially angling the first series of peaks 200 radially outward at the first splay angle A.sub.S1 may promote nesting when this compression occurs.
[0062]
[0063] As discussed above, in some embodiments, the first series of peaks 200 are angled or raised an amount equal to the diameter of one frame element 140 to promote nesting over adjacent rows 160 of frame elements 140. The first series of peaks 200 and/or the apices 210 may be raised radially, for example, by wrapping each row 160 of the frame member 140 around a mandrel having circumferentially oriented lengths of wire W disposed thereon, as shown in
[0064]
[0065] In some embodiments, when the frame 100 is in the compressed configuration, the first apex angle A.sub.1 may be greater than the second apex angle A.sub.2. In other words, the average apex angle of the first series of peaks 200 may be greater than the average apex angle of the second series of peaks 300. In some embodiments, a ratio of the first average apex angle A.sub.1 to the second average apex angle A.sub.2 may be about three-to-one. In other examples, the first average apex angle A.sub.1 may be greater than the second average apex angle A.sub.2. However, the first and second apex angles A.sub.1 and A.sub.2 can be any combination of angles as desired and may depend on a variety of factors including delivery and/or deployed lengths and diameters of the frame 100, the configuration of the frame 100 and/or frame elements 140, among other things. For example,
[0066] The device shown in
[0067] The invention of this application has been described above both generically and with regard to specific embodiments. It will be apparent to those skilled in the art that various modifications and variations can be made in the embodiments without departing from the scope of the disclosure. Thus, it is intended that the embodiments cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.