STABILIZER CHANNEL OF A COMPRESSOR
20230313815 · 2023-10-05
Inventors
Cpc classification
F04D29/682
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/661
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4213
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/685
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a stabilizer channel (10), in particular of a radial compressor or diagonal compressor, having an annular stabilizer chamber (12) which encloses a main flow channel (13) in the intake region of a compressor wheel (21) and is delimited from the main flow channel (13) by an annular bridge (14). The annular stabilizer channel (12) is connected to the main flow channel (13) via a downstream flow inlet (15) and an upstream flow outlet (16). At least one separating element (T) is arranged in at least one of the flow inlet (15) and the flow outlet (16), with the result that an inflow into the annular stabilizer chamber (12) and/or an outflow out of the annular stabilizer chamber (12) are/is split transversely with respect to the main flow direction (1) of the main flow channel (13). Furthermore, at least one flow guiding element (17) is arranged in at least one of the flow inlet (15) and the flow outlet (16). The invention furthermore relates to a compressor, in particular a radial compressor or diagonal compressor, comprising the stabilizer channel according to the invention and to a turbomachine, in particular a turbocharger, comprising the compressor.
Claims
1. A stabilizer channel of a compressor, in particular of a radial compressor or diagonal compressor, having an annular stabilizer chamber, which surrounds a main flow channel in the intake region of a compressor wheel and is delimited with respect to the main flow channel by an annular web, wherein the annular stabilizer chamber is connected to the main flow channel via a downstream flow inlet and an upstream flow outlet, wherein at least one separating element (T) is arranged in at least one of the flow inlet and the flow outlet, with the result that an inflow into the annular stabilizer chamber and/or an outflow out of the annular stabilizer chamber are/is split transversely with respect to the main flow direction of the main flow channel, and wherein at least one flow guiding element is arranged in at least one of the flow inlet and the flow outlet, wherein the at least one separating element (T) is arranged in the flow inlet in such a way that two or more downstream inlet channels are provided, and wherein the two or more downstream inlet channels are arranged between an upstream part of the annular web and a downstream part of the annular web.
2. The stabilizer channel as claimed in claim 1, wherein at least one inlet channel of the two or more downstream inlet channels is of different design, in particular in respect of the channel width and/or the channel shape, in particular wherein the at least one inlet channel has a smaller inlet channel width than the other inlet channel or channels of the two or more downstream inlet channels, and/or, in particular, wherein the at least one inlet channel has a cross-sectional taper in the radial direction.
3. The stabilizer channel as claimed in claim 1, wherein the at least one separating element (T) is arranged in the flow inlet in such a way that two or more downstream inlet channels are provided, wherein at least one flow guiding element is arranged in each of at least two of the two or more downstream inlet channels, in particular wherein the at least one flow guiding element is designed differently in one of the two or more downstream inlet channels than in another of the two or more downstream inlet channels, in particular in respect of number and/or shape.
4. The stabilizer channel as claimed in claim 2, wherein the two or more downstream inlet channels extend substantially in the radial direction, or wherein the two or more downstream inlet channels comprise a substantially radially extending part and a substantially axially extending part.
5. The stabilizer channel as claimed in claim 1, wherein the upstream part of the annular web comprises a first extension, which extends substantially in the radial direction, and/or the downstream part of the annular web comprises a second extension, which extends substantially in the radial direction, and/or wherein the downstream part of the annular web comprises a second extension, which extends substantially in the axial direction.
6. The stabilizer channel as claimed in claim 1, wherein the at least one flow guiding element is arranged in at least one outflow region of the two or more inlet channels of the stabilizer chamber.
7. The stabilizer channel as claimed in claim 1, wherein the at least one separating element (T) is arranged in the upstream flow outlet in such a way that two or more upstream outlet channels are provided, in particular wherein at least one outlet channel of the two or more upstream outlet channels is designed differently, in particular in respect of the channel width and/or the channel shape.
8. The stabilizer channel as claimed in claim 7, wherein at least one flow guiding element is arranged in each of at least two of the two or more upstream outlet channels, in particular wherein the at least one flow guiding element is designed differently in one of the two or more upstream outlet channels than in another of the two or more upstream outlet channels, in particular in respect of number and/or shape.
9. The stabilizer channel as claimed in claim 7, wherein the two or more upstream outlet channels extend substantially in the radial direction.
10. The stabilizer channel as claimed in claim 7, wherein the two or more upstream outlet channels are arranged between a main flow channel wall and an upstream part of the annular web, in particular wherein the two or more upstream outlet channels are arranged between a third extension, extending substantially in the radial direction, of the upstream part of the annular web and an extension, extending substantially in the radial direction, of the main flow channel wall.
11. The stabilizer channel as claimed in claim 7, wherein the at least one flow guiding element is arranged in at least one inflow region of the two or more outlet channels of the stabilizer chamber.
12. The stabilizer channel as claimed in claim 1, wherein the at least one flow guiding element is designed and arranged in order to provide a deflecting grid through which flow can occur, in particular a deflecting grid through which flow can occur substantially radially and/or a deflecting grid through which flow can occur substantially axially.
13. The stabilizer channel as claimed in claim 1, wherein at least one of the at least one flow guiding elements is embodied as a separate component.
14. The stabilizer channel as claimed in claim 1, wherein at least one of the at least one flow guiding elements is formed integrally with at least one adjacent component.
15. The stabilizer channel as claimed in claim 5, wherein the downstream part of the annular web and/or the separating element and/or the upstream part of the annular web have/has a centering shoulder, in particular a cylindrical or conical centering shoulder.
16. The stabilizer channel as claimed in claim 1, wherein the at least one flow guiding element has a centering seat, which is designed for arrangement of the at least one flow guiding element circumferentially, in particular concentrically, around the central axis of the main flow channel in the downstream flow inlet and/or in the upstream flow outlet.
17. The stabilizer channel as claimed in claim 1, wherein the at least one flow guiding element has an inflow end and an outflow end, wherein the outflow end is inclined in the circumferential direction relative to the inflow end, thus ensuring that a swirl is reduced or a counter-swirl is generated during through flow.
18. A compressor, in particular a radial compressor or a diagonal compressor, having a compressor wheel and a stabilizer channel as claimed in claim 1, in particular wherein the compressor wheel comprises, in the region of the flow inlet into the stabilizer channel, a number N.sub.1 of compressor wheel blades and a number N.sub.2 of guiding elements of the at least one flow guiding element, wherein the number N.sub.2 is ≥1.5×N.sub.1.
19. A turbomachine, in particular a turbocharger, having a compressor as claimed in claim 18.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0014] The invention will be explained below with reference to exemplary embodiments, which are illustrated in the figures and from which further advantages and modifications can be derived. Here:
[0015]
[0016]
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[0020]
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DETAILED DESCRIPTION OF THE FIGURES
[0024] There now follows a detailed description of the various embodiments, one or more examples of which are illustrated in each figure. Each example is for explanatory purposes and should not be interpreted as restrictive. For example, features illustrated or described as part of one embodiment may be used on or in conjunction with any other embodiment to obtain a further embodiment. The intention is that the present disclosure should include such modifications and variations.
[0025] In the following description of the drawings, the same reference numbers refer to the same or similar components. In general, only the differences with respect to the individual embodiments are described. Unless stated otherwise, the description of a part or aspect in one embodiment can also relate to a corresponding part or corresponding aspect in another embodiment.
[0026]
[0027] Embodiments of a stabilizer channel of a compressor according to the present disclosure are described with reference to
[0028] According to one embodiment, which can be combined with other embodiments described herein, the stabilizer channel 10 comprises an annular stabilizer chamber 12, which surrounds a main flow channel 13 in the intake region of a compressor wheel 21, as illustrated by way of example in
[0029] The annular stabilizer chamber 12 is delimited with respect to the main flow channel 13 by an annular web 14. The annular stabilizer chamber 12 is connected to the main flow channel 13 via a downstream flow inlet 15 and an upstream flow outlet 16. The annular stabilizer chamber 12 can be of rotationally symmetrical design.
[0030] At least one separating element T is arranged in at least one of the flow inlet 15 and the flow outlet 16.
[0031] The separating element is arranged in such a way that an inflow into the annular stabilizer chamber 12 and/or an outflow from the annular stabilizer chamber 12 is split transversely with respect to the main flow direction 1 of the main flow channel 13. In other words, the separating element T is configured and arranged so that a flow is divided. For example, the at least one separating element T can be configured and arranged in the flow inlet 15 in such a way that an inflow into the stabilizer chamber 12 is divided. Alternatively or additionally, the at least one separating element T can be configured and arranged in the flow outlet 16 in such a way that an outflow from the stabilizer chamber 12 is divided. Typically, the separating element is embodied in the form of a dividing wall which has a continuous dividing wall surface. Alternatively, the separating element, in particular the dividing wall, can have one or more holes, with the result that the dividing wall surface is partially interrupted.
[0032] Furthermore, at least one flow guiding element 17 as illustrated by way of example in
[0033] In the present disclosure, the terms “downstream” and “upstream” refer to the main flow in the main flow channel in the intake region of a compressor wheel. For better understanding, the main flow direction 1 has been entered on the figures. According to one example, the flow inlet 15 of the stabilizer chamber can be arranged downstream of an inlet edge 24 of the compressor wheel 21, as shown in
[0034] According to one embodiment, which can be combined with other embodiments described herein, the stabilizer channel 10 is an integral part of a compressor housing, as illustrated by way of example in
[0035] According to one embodiment, which can be combined with other embodiments described herein, the at least one separating element T is arranged in the flow inlet 15 in such a way that two or more downstream inlet channels 150 are provided, as illustrated by way of example in
[0036] For example, at least one inlet channel of the two or more downstream inlet channels 150 can be designed differently than the other inlet channel or channels, as illustrated by way of example in
[0037] In the present disclosure, the term “inlet channel” should be understood to mean a channel which serves as a flow inlet channel into the stabilizer chamber. Typically, an inlet channel 150 described herein comprises an inlet opening 15A on the main flow channel side and an outlet opening 15B on the stabilizer chamber side, as illustrated by way of example in
[0038] According to one embodiment, which can be combined with other embodiments described herein, at least one flow guiding element 17 is arranged in each of at least two of the two or more downstream inlet channels 150. For example, the at least one flow guiding element 17 can be designed differently in one inlet channel of the two or more downstream inlet channels 150 than in another inlet channel of the two or more downstream inlet channels 150, in particular in respect of number and/or shape. For illustration,
[0039] According to one embodiment, which can be combined with other embodiments described herein, the two or more downstream inlet channels 150 extend substantially in the radial direction. In the present disclosure, the term “substantially radially” should be understood to mean an angular range of −45°≤α≤45° or less, in particular of −25°≤α≤25° or less, relative to the radial direction r. As illustrated by way of example in the figures, the radial direction r extends perpendicularly to the central axis 11. According to one example, “substantially radially” should be understood to mean an angular range of ±10° or less relative to the radial direction r. For better understanding, inlet channels 150 which are inclined by an angle α and fall within the definition of “substantially radially” given above are shown by way of example in
[0040] According to one embodiment, which can be combined with other embodiments described herein, the two or more downstream inlet channels 150 can comprise a substantially radially extending part 15C and a substantially axially extending part 15D, as illustrated by way of example in
[0041] According to one embodiment, which can be combined with other embodiments described herein, the two or more downstream inlet channels 150 are arranged between an upstream part 141 of the annular web 14 and a downstream part 142 of the annular web 14, as illustrated by way of example in
[0042] According to one embodiment, which can be combined with other embodiments described herein, the at least one flow guiding element 17 is arranged in at least one outflow region 15E of the two or more inlet channels 150 of the stabilizer chamber, as shown by way of example in
[0043] The outflow region of an inlet channel 150 described herein should be understood to mean the region of the inlet channel 150 which is located on the same side as the outlet opening 15B on the stabilizer chamber side. The outflow region can extend over half the inlet channel length L or less, for example. For better understanding, the outflow region 15E of the inlet channel 15 is illustrated by way of example in
[0044] According to one embodiment, which can be combined with other embodiments described herein, the at least one separating element T is arranged in the upstream flow outlet 16. In particular, the at least one separating element T is arranged in the upstream flow outlet 16 in such a way that two or more upstream outlet channels 160 are provided.
[0045] As illustrated in
[0046] According to one embodiment, which can be combined with other embodiments described herein, at least one flow guiding element 17 is arranged in each of at least two of the two or more upstream outlet channels 160, as illustrated by way of example in
[0047] According to one embodiment, which can be combined with other embodiments described herein, the two or more upstream outlet channels 160 extend substantially in the radial direction.
[0048] According to one embodiment, which can be combined with other embodiments described herein, the two or more upstream outlet channels 160 are arranged between a main flow channel wall 131 and an upstream part 141 of the annular web 14, as illustrated by way of example in
[0049] According to one embodiment, which can be combined with other embodiments described herein, the at least one flow guiding element 17 is arranged in at least one inflow region 16E of the two or more outlet channels 160 of the stabilizer chamber, as illustrated by way of example in
[0050] The outflow region 16E of an outlet channel 160 described herein should be understood to mean the region of the outlet channel 160 which is located on the same side as the stabilizer chamber 12. The inflow region 16E can extend over half the outlet channel length or less, for example.
[0051] According to one embodiment, which can be combined with other embodiments described herein, the at least one flow guiding element 17 is designed and arranged in order to provide a deflecting grid through which flow can occur. The deflecting grid through which flow can occur can be a deflecting grid through which flow can occur substantially radially.
[0052] According to an alternative embodiment, which can be combined with other embodiments described herein, the at least one flow guiding element 17 is designed and arranged in such a way as to provide a deflecting grid through which flow can occur substantially axially, as shown by way of example in
[0053] According to one embodiment, which can be combined with other embodiments described herein, at least one flow guiding element of the at least one flow guiding elements 17 is embodied as a separate component.
[0054] According to one embodiment, which can be combined with other embodiments described herein, at least one flow guiding element of the at least one flow guiding elements 17 is formed integrally (in one piece) with at least one adjacent component. As can be seen from the figures, the components adjacent to the at least one flow guiding element 17 are the separating element T, the upstream part 141 of the annular web 14, in particular with the first extension 18 and/or the third extension 18A, the downstream part 142 of the annular web 14, in particular with the second extension 19A or 19B, and the main flow channel wall 131, in particular with the extension 132.
[0055] According to one embodiment, which can be combined with other embodiments described herein, at least one, in particular at least half or all, of the plurality of flow guiding elements 17 is/are formed from Curtis-type blade profiles. In particular, at least one, in particular at least half or all, of the plurality of flow guiding elements 17 can be prismatic, Curtis-type blades. Typically, the flow guiding elements 17 are designed as radial deflecting blades. Embodiment of the flow guiding elements from Curtis-type blade profiles, in particular flow guiding elements in the form of prismatic Curtis-type blades, has the advantage that these can be made relatively thick, making possible a better connection of the flow guiding elements 17 to the adjacent components, for example by means of screwed joints or other suitable types of joint specified herein.
[0056] According to one embodiment, which can be combined with other embodiments described herein, the downstream part 142 of the annular web 14 has a centering shoulder, in particular a cylindrical or conical centering shoulder. Alternatively or additionally, the separating element T can have a centering shoulder, in particular a cylindrical or conical centering shoulder. Alternatively or additionally, the upstream part 141 of the annular web 14 can have a centering shoulder, in particular a cylindrical or conical centering shoulder.
[0057] According to one embodiment, which can be combined with other embodiments described herein, the upstream part 141 of the annular web 14 and the downstream part 142 of the annular web 14 are connected via the at least one flow guiding element 17, in particular via a plurality of flow guiding elements 17 and the separating element T, for example by means of a screwed joint or pinned joint. The screwed joint or pinned joint can extend through the at least one flow guiding element 17, in particular through one or more flow guiding elements 17 and the separating element T. It should be noted that the screwed joints or pinned joints can also be embodied in some other way, i.e. in such a way that they do not extend through the at least one flow guiding element 17 or the separating element T. Alternatively or additionally, it is also possible to use other types of connection, such as shrinking or clamping.
[0058] According to one embodiment, which can be combined with other embodiments described herein, the at least one flow guiding element 17 has a centering seat, which is designed for arrangement of the at least one flow guiding element 17 circumferentially, in particular concentrically, around the central axis 11 of the main flow channel 13 in the downstream flow inlet 15, in particular in one or more downstream inlet channels. Alternatively or additionally, the at least one flow guiding element 17 has a centering seat, which is designed for arrangement of the at least one flow guiding element 17 circumferentially, in particular concentrically, around the central axis 11 of the main flow channel 13 in the upstream flow outlet 16, in particular in one or more upstream outlet channels. The centering seat can be implemented, for example, by means of one or more centering elements, one or more centering pins, or a centering edge on the components to be centered.
[0059] According to one embodiment, which can be combined with other embodiments described herein, the at least one flow guiding element 17 has an inflow end 17A and an outflow end 17B. The downstream end of the at least one flow guiding element 17 can be inclined in the circumferential direction relative to the inflow end 17A of the at least one flow guiding element 17, thus ensuring that a swirl is reduced or a counter-swirl is generated during through flow. For explanation,
[0060] It should furthermore be noted that the flow guiding elements 17 can be embodied flush with the inlet opening, located on the main flow channel side, of an inlet channel 150 described herein and/or flush with the outlet opening, located on the stabilizer chamber side, of an inlet channel 150 described herein. Alternatively, the flow guiding elements 17 can be spaced apart from the inlet opening, located on the main flow channel side, of an inlet channel 150 described herein and/or from the outlet opening, located on the stabilizer chamber side, of an inlet channel 150 described herein.
[0061] In a similar manner, the flow guiding elements 17 can be embodied to be flush with the outlet opening, located on the main flow channel side, of an outlet channel 160 described herein and/or to be flush with the inlet opening, located on the stabilizer chamber side, of an outlet channel 160 described herein. Alternatively, the flow guiding elements 17 can be spaced apart from the outlet opening, located on the main flow channel side, of an outlet channel 160 described herein and/or from the inlet opening, located on the stabilizer chamber side, of an outlet channel 160 described herein.
[0062] According to one embodiment, which can be combined with other embodiments described herein, the annular stabilizer chamber 12 is free from blades. In other words, no blades, in particular no flow guide blades, are arranged in the annular stabilizer chamber 12. In particular, the annular stabilizer chamber 12 can also be free from struts. In other words, the annular stabilizer chamber 12 can be free from blades and free from struts, and therefore there are neither flow guide blades nor struts in the annular stabilizer chamber 12.
[0063] According to a second aspect of the present disclosure, a compressor 20, in particular a radial compressor or a diagonal compressor, is provided which comprises a compressor wheel 21 and a stabilizer channel 10 according to one of the embodiments described herein. According to one embodiment, which can be combined with other embodiments described herein, the compressor wheel 21 comprises, in the region of the flow inlet 15, a number N.sub.1 of compressor wheel blades 23 and a number N.sub.2 of guiding elements of the at least one flow guiding element 17 of N.sub.2≥1.5×N.sub.1.
[0064] Thus, a compressor having improved characteristic map width and characteristic curve slope, in particular having reduced noise and vibration generation during operation of the compressor, can advantageously be provided.
[0065] A third aspect of the invention relates to a turbomachine, in particular a turbocharger, having a compressor according to one of the embodiments described herein, and therefore a turbomachine, in particular a turbocharger, which is improved over the prior art is advantageously provided.
LIST OF REFERENCE SIGNS
[0066] 1 main flow direction [0067] 2 direction of rotation of the compressor wheel [0068] 3 inlet channel according to the prior art [0069] 4 outlet opening according to the prior art [0070] 5 compressor housing [0071] 10 stabilizer channel [0072] 11 central axis/axis of rotation of the compressor wheel [0073] 12 annular stabilizer chamber [0074] 121 strut [0075] 13 main flow channel [0076] 131 main flow channel wall [0077] 132 extension of the main flow channel wall [0078] 14 annular web [0079] 141 upstream part of the annular web [0080] 142 downstream part of the annular web [0081] 15 downstream flow inlet of the stabilizer chamber [0082] 150 two or more downstream inlet channels [0083] 151 first inlet channel [0084] 152 second inlet channel [0085] 153 third inlet channel [0086] 15A inlet opening, located on the main flow channel side, of the two or more inlet channels [0087] 15B outlet opening, located on the stabilizer chamber side, of the two or more inlet channels [0088] 15C substantially radially extending part of the two or more inlet channels [0089] 15D substantially axially extending part of the two or more inlet channels [0090] 15E outflow region of the two or more inlet channels [0091] 15F transition region of the two or more inlet channels [0092] 16 upstream flow outlet of the stabilizer chamber [0093] 16E inflow region of the two or more outlet channels [0094] 160 two or more upstream outlet channels [0095] 17 at least one flow guiding element/flow guiding elements [0096] 171 first group of flow guiding elements 172 second group of flow guiding elements [0097] 173 cross-sectional taper [0098] 17A inflow end of the flow guiding elements [0099] 17B outflow end of the flow guiding elements [0100] 18 first extension extending substantially in the radial direction [0101] 18A third extension extending substantially in the radial direction [0102] 19A second extension extending substantially in the radial direction [0103] 19B second extension extending substantially in the axial direction [0104] 20 compressor [0105] 20A compressor inner housing [0106] 20B compressor outer housing [0107] 21 compressor wheel [0108] 22 insert [0109] 23 compressor wheel blades [0110] 24 inlet edge of the compressor wheel [0111] T separating element [0112] r radial direction [0113] x axial direction [0114] L length of the two or more inlet channels of the stabilizer chamber [0115] w.sub.1 channel width of the first inlet channel [0116] w.sub.2 channel width of the second inlet channel [0117] w.sub.3 channel width of the third inlet channel [0118] α angle in the x-r-plane for explanation of “substantially radially”