TRANSPORT DEVICE WITH AN ULTRASONIC GENERATOR AND OPERATING METHOD
20230312259 · 2023-10-05
Assignee
Inventors
Cpc classification
B65G69/12
PERFORMING OPERATIONS; TRANSPORTING
B65G2201/047
PERFORMING OPERATIONS; TRANSPORTING
B65G53/66
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The transport device, which serves for the transport of pulverous or granular process material, includes an open or in itself closed transport frame made of metal for transporting process material, is held by a support device and is connected to an ultrasonic device having an ultrasonic generator, an ultrasonic transducer connected to the ultrasonic generator and a coupling rod connected to the ultrasonic transducer and having front and rear end pieces. A flat distributor body made of metal has upper, lower, rear sides and peripherally at least one connection side. The rear end piece of the coupling rod is connected to the ultrasonic transducer. The front end piece of the coupling rod is welded to the rear, upper, or lower side of the distributor body. The at least one connection side of the distributor body is integrally connected with or welded to the at least one transport frame.
Claims
1. Transport device for the transport of pulverous or granular process material with an open or in itself closed transport frame made of metal, which transport frame is provided for the transport of the process material, which transport frame is held by a support device and which transport frame is connected to an ultrasonic device, which ultrasonic device comprises an ultrasonic generator, an ultrasonic transducer connected to the ultrasonic generator and a coupling rod, which is connected to the ultrasonic transducer and which is having a front end piece and a rear end piece, wherein a flat distributor body made of metal is provided, which distributor body has an upper side, a lower side, a rear side and peripherally at least one connection side, wherein the rear end piece of the coupling rod is connected to the ultrasonic transducer and the front end piece of the coupling rod is welded to the rear side, the upper side or the lower side of the distributor body, and that the at least one connection side of the distributor body is integrally connected with or welded to the at least one transport frame.
2. Transport device according to claim 1, wherein the transport frame is a tube, a ring, a container, a funnel, a cylinder, a channel or a plate and that the distributor body is symmetrically formed or that the distributor body is symmetrically or asymmetrically formed as a metal plate or grid plate.
3. Transport device according to claim 1, wherein the transport frame comprises or holds at least one functional element serving for processing the process material, such as a screen lining or a filter.
4. Transport device according to claim 1, wherein the connection side of the distributor body adjoins the transport frame and that the distributor body is symmetrical or asymmetrical with respect to an axis running perpendicular to the transport frame and is aligned in one or the other direction parallel or inclined to the conveying direction of the process material.
5. Transport device according to claim 1, wherein the distributor body has coupling fingers at the connection side which are separated from one another by intermediate spaces and which coupling fingers have identical or different cross sections.
6. Transport device according to claim 5, wherein the distributor body is connected to a plurality of transport frames, wherein at least a first coupling finger of the distributor body is welded to a first transport frame and a second coupling finger is welded to a second transport frame.
7. Transport device according to claim 1, wherein the distributor body has one or more distribution channels into which at least one medium can be introduced directly or through the ultrasonic transducer and from which the medium can be delivered to the transport frame or to the process material carried in the transport frame; or distributor body and the transport frame have one or more distribution channels into which at least one medium can be introduced directly or through the ultrasonic transducer and from which the medium can be discharged via one or more outlet openings to the transport frame or to the process material carried in the transport frame.
8. Transport device according to claim 1, wherein the transport frame is connected to the support device by one or more non-metallic or elastic or non-metallic and elastic insulation elements.
9. Transport device according to claim 1, wherein two cylindrical transport frames are integrally formed from a sheet, which sheet is welded between the two transport frames to one of the connection sides of the distributor body.
10. Transport device according to claim 1, wherein several distributor bodies, each of which is connected to an ultrasonic generator via at least one coupling rod and an ultrasonic transducer, are welded to the transport frame in the same plane or in different planes, or that a distributor body, which is connected to an ultrasonic generator via at least one coupling rod and one ultrasonic transducer, at least partially encloses the transport frame as a circular segment, ring segment or as a spiral.
11. Transport device according to claim 1, wherein the distributor body is connected to the transport frame via a coupling device, which coupling device comprises a coupling bar welded to the distributor body and is connected by at least one transfer bar to at least one connection bar welded to the associated transport frame.
12. Operating method for controlling the transport device for the transport of pulverous or granular process material according to claim 1, with a transport frame made of metal, which transport frame is held by a support device and which transport frame is connected via at least one distributor body and at least one coupling rod and an ultrasonic transducer to an ultrasonic generator, and with a control unit which has a control program and from which control unit control signals are output to the ultrasonic generator in order to control the transport operation.
13. Operating method according to claim 12, wherein the ultrasonic generator is controlled in such a way that ultrasonic energy is supplied to each of two asymmetrically formed distribution bodies bodies, which are aligned antiparallel, in order to transport the process material in a first or a second direction.
14. Operating method according to claim 12, wherein the ultrasonic generator is controlled in such a way that ultrasonic energy is supplied at least via one of a plurality of coupling rods and via at least one distributor body to the transport frame, which is provided with a screen lining, that the process material supported on the screen lining is moved or circulated in one direction.
15. Operating method according to claim 12, wherein the ultrasonic generator is controlled in such a way that ultrasonic energy is supplied via at least one coupling rod to the transport frame that process material stored or conveyed in the transport frame is delivered in a desired dosage.
Description
[0057] The invention is explained in more detail below with reference to the drawings. Thereby show:
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[0078] The actuators 31, 32, 33, 34 are part of a drive device 3, which additionally comprises media lines 313, 323, 333, 343, via which for example electrical energy or a hydraulic or pneumatic medium can be transmitted from a source 30 to the actuators 31, 32, 33, 34.
[0079] The transport frame 6 is also connected to an ultrasonic device 8, which comprises an ultrasonic generator 80 that transmits ultrasonic energy to the transport frame 6 via an ultrasonic transducer 81, a coupling rod 82 and a distributor body 83. The ultrasonic generator 80 generates electrical AC voltage signals in the ultrasonic range of for example 25 kHz to 45 kHz. The alternating voltage signals are fed in the ultrasonic transducer 81, for example to piezo elements, which are firmly connected to the coupling rod 82, for example by a coupling bar. The electrical AC voltage signals are converted into mechanical vibrations by the piezo elements and transmitted to the transport frame 6 via the coupling rod 82 and the distributor body 83.
[0080] The transport frame 6 is rectangular and arranged in such a way that the process material P can pass through it. The transport frame 2 holds a functional element, namely the screen lining 21. The screen lining 21 is preferably made of metal and mechanically connected, preferably welded, to the transport frame 6. Ultrasonic energy transmitted to the transport frame 6 can therefore penetrate into the screen lining 21 and act there on the process material P.
[0081] The dimensions and functions of the transport frame 6 are chosen according to the function of the transport device 1, which can be for example a feeding device, a screening device, a mixing device, or a dosing device.
[0082] All these devices comprise a correspondingly designed transport frame 6 through which the process material is guided or on which the process material is stored and/or transported. In the embodiment of
[0083] It is essential that the ultrasonic energy can act on the process material P via the transport frame 6 and, if necessary, at least one functional element in order to set it in motion and, in particular, to prevent a deposition on the transport frame 6 and on the optional functional elements.
[0084] The process material P is a pulverous or granular material, such as a powder or granules. The particles of the powder or granules can be of the same or different composition. The process material P may have one or more components. For example, a process material P consisting of several components is supplied divided into components and/or dispensed in doses.
[0085] Multiple components of a process material P may also be supplied separately and mixed and/or dispensed in a dosed manner. The particles of the process material P can have any chemical or pharmaceutical composition.
[0086] For individual control of the individual actuators 31, 32, 33, 34, the drive device 3 is connected via communication lines, in particular control lines 101, to a control unit 100, in which a control computer with an operating programme is provided. The ultrasonic generator 80 can also be controlled via a control line 108. Preferably, the ultrasonic generator 80 is designed and controllable in such a way that ultrasonic signals with selected frequencies within the ultrasonic spectrum of, for example, 25 kHz to 45 kHz can be selectively emitted. Optionally, the frequency can be swept or continuously changed so that standing waves are avoided. Furthermore, the ultrasonic energy shall be able to be selectively emitted in intervals.
[0087] The control unit 100 can also be supplied with measuring signals 511, 521 from sensors 51, 52 as well as status signals 109 from a feed device 9 (shown schematically by an arrow pointing downwards), from which the process material P reaches the screen lining 21. The sensors 51 and 52 are optical sensors, e.g., imaging sensors, by means of which the distribution of the process material P that has reached the screen lining 21 is monitored.
[0088] Controlled by the control unit 100, the screen 2 can be subjected to almost any movement within a working volume by means of the actuators 31, 32, 33, 34, e.g., linear drives with a piston rod. The sieve 2 can be displaced at least along its transport axis x and/or its transverse axis y and/or rotated about an axis of rotation z which is preferably perpendicular to these axes x, y.
[0089] The actuators 31, 32, 33, 34 are preferably connected to the transport frame 6 and the support device 10 by ball joints 312, 322, 332, 342; 311, 321, 331, 341, which allow the actuators 31, 32, 33, 34 to rotate unrestrictedly in any direction to the required extent. When the piston rod of one of the actuators 31, 32, 33, 34 is extended, the other actuators 31, 32, 33, 34 can therefore rotate as required.
[0090] The actuators 31, 32, 33, 34 perform a coarse distribution. By supplying ultrasonic energy, this coarse distribution is supported and a fine distribution takes place in addition. Through the effect of the ultrasonic energy, an air cushion is formed through which the process material P can be distributed without resistance. The process material P is decoupled from the transport frame 6 and the functional element or screen lining 21 and cannot adhere to them. Therefore, there are no deposits that would cause extra maintenance. On the other hand, particles of corresponding size can quickly pass through the screen lining 21 under the influence of the ultrasonic energy.
[0091] Inventive transport devices 1 can therefore, as shown in
[0092] By coupling the ultrasonic energy via the coupling rod 82 and the distributor body 83, which is welded to the transport frame 6, the ultrasonic energy is coupled into the transport frame 6 along the connection side of the distributor body 83 rather than at a specific point. Problems resulting from the conventional punctual coupling of the ultrasonic energy are avoided. Even with the coupling of high powers, no damage occurs to the connection point. As described above, the distributor body 83, which is supplied with the coupling rod 82 already welded on, can be welded to the transport frame 6 in a simple manner. The distributor body 83 acts as a transformer and couples ultrasonic waves with increased amplitude into the transport frame.
[0093] The distributor body 83 can be welded to a transport frame 6, such as a pipe, a duct, a container or the like, by non-specialised personnel, even if the equipment is already installed and in operation. High temperatures occurring at certain points are avoided. Instead, the heat energy is preferably absorbed over the entire length of the transport frame 6 and the distributor body 83.
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[0095] The rear end piece 822 of the coupling rod 82 is connected to the ultrasonic converter 81, which has, for example, a coupling bar coupled to piezo elements. Electrodes are arranged between the piezo elements to which an alternating voltage signal is applied.
[0096] The distributor body 83 is symmetrical and has a connection side 836, an upper side 83U and a lower side 83L. The connection side 836 comprises seven coupling fingers which are separated from each other by U-shaped recesses 830. The coupling fingers 831 are welded to the transport frame 6. The transport frame 6 is symbolically shown as a plate and can be configured in any way to receive and deliver a process material P. The transport frame 6 can, for example, be a plate. The transport frame 6 can, for example, be an at least approximately horizontally aligned plate on which the process material P is placed in order to mix, separate and/or dispense it in a dosed manner.
[0097] These processes are supported by the targeted supply of ultrasonic energy. For this purpose, a control unit 100 with a control programme tp is provided, by means of which control signals 108 are emitted to the ultrasonic generator 80 in order to emit ultrasonic signals with the desired frequency and amplitude, possibly a sequence of ultrasonic signals, or a mixture of ultrasonic signals. As mentioned, the ultrasonic signals introduced into the distributor body 83 are amplified and delivered with increased amplitude via the connection side of the distributor body 83 to the transport frame 6. The arrangement of coupling fingers 831 and intervening recesses 830 makes it possible to act non-uniformly on the process material P and to move and swirl it along virtually the entire length of the transport frame 6.
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[0101] Due to the asymmetric design and anti-parallel alignment of the distributor bodies 83A, 83B, ultrasonic energy can be coupled into the transport frame 6 with corresponding gradients. Accordingly, the particles of the process material P are set in motion differently and start to move in one or the other direction depending on the type of coupling. If the coupling takes place antiparallel via both distributor bodies 83A, 83B, the process material P is swirled and conveyed according to the inclination of the transport frame 6. However, a movement in one or the other direction is also possible if ultrasonic energy with different power is coupled in via the distributor bodies 83A, 83B. In this case, movement and turbulence can occur simultaneously. For example, the transport device 1 serves as a mixing device.
[0102] For example, the process material P can be dispensed first in direction A and then in direction B. Due to the type and the change of the coupling of the ultrasonic energy, a dosed delivery of the process material P in one or the other direction is possible. The material flow can be started and also stopped again. The intensity of the material flow can be controlled by the intensity of the coupling.
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[0104] The coupling of ultrasonic energy into the transport frame 6 is preferably carried out as described e.g., with reference to
[0105] Exemplarily, it is shown that the transport frame 6 optionally comprises a first and a second screen layer S1, S2, which are realised by openings or bores with different diameters. Between the two screen layers S1, S2 a mixing zone is optionally provided, within which a further process material Px can be fed. A process material P can therefore be conveyed, screened or separated into portions, mixed or charged with additional further process material Px, screened or separated again and discharged. The fed process material P thus results in separated process material portions P1 and P2 and a process material portion P3, which is discharged at the end of the transport frame 6. By means of appropriately designed transport frames 6, numerous functions can be realised individually or in combination with each other.
[0106] The transport frame 6 is connected by mounting elements 691 to four rope-shaped insulation elements 69, by means of which the transport frame 6 can be connected to a support device 10. The transport frame 6 of
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[0109] Furthermore, it can be seen that the connection side 800 of the distributor body 83 is several times larger than the diameter of the coupling rod 82. This ratio can be in any range from, for example, 5-50 or more, especially 10-25.
[0110] The coupling rod 82 and the transport frame 83 can be solid with closed cross-sections. Alternatively, the coupling rod 82 and/or the distributor body 83 can also be provided with at least one through channel or distribution channel 800. Several distribution channels 800 can be provided, which are connected to each other or run separately from each other. In
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[0112] Inventive distributor bodies 83 in preferred embodiments therefore comprise one or more distribution channels 800 through which at least one medium M can be transferred to and/or into the transport frame 6. For example, a liquid medium can be supplied to the transport frame 6 through a first distribution channel 800 in order to cool it. A second medium M, a gas or a liquid, can be introduced into the transport frame 6, for example, in order to influence the conveyed process material P mechanically or chemically. The process material P can be swirled, impacted or mixed by the supplied medium M, for example.
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[0114] The ultrasonic transducer 81 comprises ring-shaped piezo elements 811, which are placed on a mounting shaft 812 and clamped between flange elements 813, 814. The flange element 813 is, for example, a screw nut that is screwed onto the mounting shaft 812. Contact discs 8111 and/or insulation discs 8112 are provided between the piezo elements 811. By applying alternating voltages, preferably in the ultrasonic range, to the piezo elements 811, they are excited to mechanical vibrations. Ultrasonic vibrations are therefore transmitted from the ultrasonic transducer 81 via the coupling rod 82 and the distributor body 83 to the transport frame 6. The mounting shaft 812 is provided with a transfer channel 8120, which passes axially through the mounting shaft 812 and thus through the ultrasonic transducer 81. A medium M can therefore be applied to the inlet of the transfer channel 8120 and fed to the inlet of the tubular coupling rod 82.
[0115] In a preferred embodiment, a first medium M could therefore be passed through the ultrasonic transducer 81 to a first coupling finger 831B and a second medium M could be passed through the opening 820 in the coupling rod 82 to a second coupling finger 831B.
[0116] Distribution channels 800 can also be advantageously realised in plate-shaped distribution bodies 83. For example, two complementary metal plates with channel structures are connected to each other in such a way that the distribution channels 800 are enclosed between them and connected, for example, to an access channel that connects to a through channel of the coupling rod 82.
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[0121] According to these energy gradients and energy patterns, the process material P moves and circulates on the screen lining 21 in arbitrary directions. The movement of the process material P can be monitored by optical sensors 51, 52 and reported back to the control unit 100 so that the control unit 100 can move and displace the process material P according to its programme tp.
[0122] The injection of ultrasonic energy running along gradients is therefore possible not only by asymmetric design of the distributor body 83, but also by corresponding coupling of ultrasonic energy via the coupling rods 82A, . . . , 82F.
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[0125] By means of one or more transfer bars 842, ultrasonic energy can thus be guided from the coupling bar 841 to several connection bars 843 or directly to several transport frames 6. The dimensions and cross-sections of the transfer bars 842 allow the energy flow of the ultrasonic energy to be adjusted as required.
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[0127] This embodiment of the invention also shows the advantages of the distributor body 83, which allows ultrasonic energy to be transformed and advantageously distributed.
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[0131] The coupling rod 82 is welded to a transition piece 838 between the two wings and runs with its end piece perpendicular to the front or rear side of the plate-shaped distributor body 83. The end piece of the coupling rod 82 connected to the ultrasonic transducer 81 extends axially parallel in the middle between the cylindrical transport frames 6a, 6B; 6C, 6D. In this arrangement, the transport device 1 can be inserted axially into a tube or container 60 (see
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[0133] By preferably individually controlling the ultrasonic transducer 81 by signals 188, the conveying process on the transport frame 6 can be controlled and the process material P can be precisely dispensed. Due to the one-piece connection of the possibly plate-shaped distributor body 83 with the transport frame 6 and the floating installation of the transport frame 6, which forms an oscillation system, the desired treatment of the process material P is already possible with a low energy input. Through appropriate control, the process material P can be acted upon in a targeted manner in order to convey it in a dosed manner and, if necessary, to mix it.
[0134] The feeder 9, located above the transport frame 6, comprises an input channel 91 and an output channel 93, both shown cut open and enclosing a screen 2 therebetween. The screen 2 consists of a perforated plate connected to an ultrasonic transducer 81 by a curved coupling rod 82. A rotor 95 driven by a motor 96 is rotatably held within the input channel 91, which pre-processes and/or feeds the process material P to the screen or sieve 2.