GLASS ELEMENT WITH STRUCTURED WALL AND METHOD FOR THE PRODUCTION THEREOF
20230311248 · 2023-10-05
Assignee
Inventors
- Andreas ORTNER (Gau-Algesheim, DE)
- Fabian Wagner (Mainz, DE)
- Markus Heiss-Chouquet (Bischofsheim, DE)
- Michael DRISCH (Mainz, DE)
- Vanessa Gläßer (Mainz, DE)
- Annika HÖRBERG (Mainz, DE)
- Lukas WALTER (Hattenheim, DE)
- Lars MÜLLER (Wiesbaden, DE)
- David SOHR (Mainz, DE)
- Michael Kluge (Offenbach am Main, DE)
- Bernd Hoppe (Ingelheim, DE)
- Andreas KOGLBAUER (Trebur, DE)
- Stefan MUTH (Ober-Olm, DE)
- Ulrich Peuchert (Bodenheim, DE)
Cpc classification
Y02P40/57
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23K26/55
PERFORMING OPERATIONS; TRANSPORTING
C03C15/00
CHEMISTRY; METALLURGY
B23K26/50
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23K26/50
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A panel-shaped glass element is provided that includes vitreous material having a thermal expansion coefficient of less than 10×10.sup.-6 K.sup.-1 as well as two opposing surfaces. The glass element furthermore has at least one recess which runs through the glass of the glass element and has a recess wall which runs around the recess and adjoins the two opposing surfaces. The recess wall has a structure with a multiplicity of mutually adjacent rounded dome-shaped depressions. A roughness of the recess wall is formed by these depressions as well as the ridges enclosing the depressions. The recess wall has a mean roughness value (Ra) which is less than 5 .Math.m.
Claims
1. A panel-shaped glass element, comprising: a vitreous material having a thickness defined between two opposing surfaces, the vitreous material having a thermal expansion coefficient of less than 10×10.sup.-6 K.sup.-1; a recess defined through the thickness of vitreous material so that the recess has a recess wall that adjoins the two opposing surfaces; and a plurality of depressions defined in the recess wall such that the recess wall has a mean roughness value that is at least 50 nm and less than 5 .Math.m, wherein each of the plurality of depressions have a rounded dome-shape hollow and a ridge enclosing the rounded dome-shape hollow.
2. The panel-shaped glass element of claim 1, wherein the recess has a recess depth that is transverse to at least one of the two opposing surfaces.
3. The panel-shaped glass element of claim 1, wherein the recess has a recess depth that is perpendicular to at least one of the two opposing surfaces.
4. The panel-shaped glass element of claim 1, wherein the mean roughness value is less than 1 .Math.m.
5. The panel-shaped glass element of claim 1, wherein the plurality of depressions have a depth that is less than 10 .Math.m, the depth being defined by a difference between a center of the rounded dome-shape hollow and an average peak of the ridge.
6. The panel-shaped glass element of claim 1, wherein the rounded dome-shape hollow has a diameter that is less than 20 .Math.m.
7. The panel-shaped glass element of claim 1, further comprising an outer wall that runs around the thickness of the vitreous material and connects the two opposing surfaces to one another, the outer wall having a plurality of second depressions, wherein each of the plurality of second depressions have a second rounded dome-shape hollow and a second ridge enclosing the second rounded dome-shape hollow.
8. The panel-shaped glass element of claim 7, wherein the outer wall has a second mean roughness value that is more than 0.2 .Math.m.
9. The panel-shaped glass element of claim 7, further comprising a transmission of visible light in a wavelength range of between 300 nm and 1000 nm that is more than 80% for light having a direction oriented parallel to at least one of the two opposing surfaces.
10. The panel-shaped glass element of claim 9, wherein the transmission is more than 90%.
11. The panel-shaped glass element of claim 7, wherein the mean roughness value is configured anisotropically and the anisotropy is expressed as a parameter A, with A being a square of a quotient, the quotient being formed from an average value of the mean roughness value of three 30 .Math.m wide measurement bands oriented parallel to the outer wall and the average value of the mean roughness values of three 30 .Math.m wide measurement bands which are oriented perpendicularly to the outer wall, the anisotropy being less than 1.
12. The panel-shaped glass element of claim 7, wherein the mean roughness value is configured anisotropically and the anisotropy is expressed as a parameter A, with A being a square of a quotient, the quotient being formed from an average value of the mean roughness value of three 30 .Math.m wide measurement bands oriented parallel to the outer wall and the average value of the mean roughness values of three 30 .Math.m wide measurement bands which are oriented perpendicularly to the outer wall, the anisotropy more than 1.
13. The panel-shaped glass element of claim 7, wherein the recess wall and/or the outer wall has a roughness that is direction-dependent either transverse to the thickness or parallel to the thickness.
14. The panel-shaped glass element of claim 1, wherein the vitreous material comprises glass having a constituent selected from a group consisting of: an SiO.sub.2 fraction of at least 30 wt%, an SiO.sub.2 fraction of at least 50 wt%, an SiO.sub.2 fraction of at least 80 wt%, and a TiO.sub.2 fraction of at most 10 wt%.
15. The panel-shaped glass element of claim 1, wherein the panel-shaped glass element os configured for a field of use selected from a group consisting of: camera imaging, 3D camera imaging, pressure sensing, packaging of electro-optical components, biotechnology, diagnosis, and medical technology.
16. A method for producing a panel-shaped glass element, comprising: providing a vitreous material having a thickness defined between two opposing surfaces, the vitreous material having a thermal expansion coefficient of less than 10×10.sup.-6 K.sup.-1; directing a laser beam of an ultrashort-pulse laser onto one of the two opposing surfaces through focusing optics in order to form an elongate focus in the vitreous material until a plurality of filamentary channels are generated in the thickness by incident energy of the laser beam, the plurality of filamentary channels having a depth that runs transverse to the thickness and being arranged at a distance from one another; exposing the vitreous material to an etchant that erodes the vitreous material to widen the plurality of filamentary to define a recess through the thickness of vitreous material with a recess wall adjoining the two opposing surfaces and with a plurality of depressions in the recess wall, wherein each of the plurality of depressions have a rounded dome-shape hollow and a ridge enclosing the rounded dome-shape hollow; and adjusting parameters of the laser beam so that the recess wall has a mean roughness value that is at least 50 nm and less than 5 .Math.m.
17. The method of claim 16, wherein the distance between the plurality of filamentary channels is more than 1 .Math.m and less than 20 .Math.m.
18. The method of claim 16, wherein the distance between the plurality of filamentary channels is more than 3 .Math.m and less than 10 .Math.m.
19. The method of claim 16, further comprising controlling the laser beam to provide a laser pulse that is divided into a multiplicity of individual pulses with a multiplicity of more than 1 and less than 10.
20. The method of claim 16, further comprising controlling the laser beam to provide a pulse duration that is less than 15 ps.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0053] The invention will be explained in more detail below with the aid of the appended figures. In the figures, references which are the same respectively denote elements that are the same or correspond to one another.
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
DETAILED DESCRIPTION
[0068]
[0069] In a first method step, damages, particularly in the form of channels 16, or channel-shaped damages 16, are generated in the volume of the glass element 1 by a laser 101, preferably an ultrashort-pulse laser 101. For this purpose, the laser beam 100 is focused and directed onto a surface 2 of the glass element by means of focusing optics 102, for example a lens having uncorrected spherical aberrations, or a lens system which has an increased spherical aberration as the overall effect of the individual elements. By the focusing, in particular elongate focusing of the laser beam 100, onto a region inside the volume of the glass element 1, the consequently incident energy of the laser beam 100 ensures that filamentary damage is generated, and in particular also widened to form a channel 16, for example by using the burst mode in which a plurality of individual pulses in the form of a pulse packet generate the damages, or channels 16.
[0070] So that the surface of the recess 10 to be generated can be structured optimally in a later method step, it may be advantageous to adjust particular laser parameters deliberately so that the surfaces of the damages and/or channels are so to speak already pretreated during the generation of the latter. For this purpose, for example, at least one of the following parameters may be adjusted precisely: the pulse durations of the laser beams 100, which preferably lie in the range of picoseconds or femtoseconds, the number of individual pulses in a pulse packet, or in the burst, the spacing of the emitted laser beams 100 relative to one another, that is to say the spacing of the damages/channels 16 generated, the energy of the laser, or the frequency. Without restriction to this embodiment, the frequency of a pulse packet may for example be 12 ns — 48 ns, preferably about 20 ns, in which case the pulse energy may be at least 200 microjoules and the burst energy may correspondingly be at least 400 microjoules. By corresponding selection of particular values of these parameters, the roughness of the recess wall 11 of the recess 10 to be generated may already be deliberately adjusted in advance.
[0071] Preferably, as shown in
[0072]
[0073] Preferably, an acidic or alkaline solution is used as the etchant 200, and in particular an alkaline solution, for example KOH. Ideally, a basic etchant 200 having a pH > 12, for example a KOH solution having a concentration > 4 mol/l, preferably > 5 mol/l, particularly preferably > 6 mol/l, but < 30 mol/l is used. Without restriction to this embodiment, the etching is preferably carried out with a temperature of the etchant > 70° C., preferably > 80° C., particularly preferably > 90° C., and especially about 100° C., or at a temperature below 160° C.
[0074] The erosion 70, or an erosion rate, may for example be adjusted by the duration for which the glass element 1 is exposed to the etchant 200. For this purpose, the desired erosion 70 is increased when the glass element 1 remains in the etchant 200 for longer. In order to bring the channel wall, or wall of the channels 16, pre-structured by the laser 100 to its target structure, or the desired roughness of the recess 10 or recess wall 11 to be generated, an erosion rate of less than 5 .Math.m/h is optimal. In particular, the desired mean roughness values may also be achieved by means of the total etching duration. For this purpose, it is favorable for the etching duration to be at least 12 hours. The erosion may, however, also vary and be for example 34 .Math.m with an etching duration of 16 hours, 63 .Math.m with 30 hours and 97 .Math.m with 48 hours.
[0075] Ideally, the erosion 70 and the etching duration are selected in such a way that the material is eroded between neighboring channels to such an extent that the channels join up, and in particular a continuous opening is generated by the joining up of the channels 16, such as is shown by way of example schematically in
[0076] Ideally, the recess wall 11 has a uniform structure, in particular with a deliberately adjusted roughness, or mean roughness value. It may, however, also be advantageous for the recess wall 11 to be configured anisotropically, for example by deliberate adjustment of the erosion rate, particularly in a form such that intermediate regions between the channels are eroded only incompletely, or partially, so that the recess wall 11 comprises such intermediate regions 30 as well as channel regions 31. By the alternation of the intermediate regions 30 and the channel regions 31, grooves that preferably form an anisotropic, or direction-dependent, roughness of the recess wall 11 may be formed on the recess wall 11.
[0077] In order to be able to adjust the structure, or the roughness, of the recess wall optimally, it may be assumed that at least one of the following relationships exists:
[0078] In view of these relationships, it is clear that the laser parameters, and in particular the pitch and the burst, or the number of individual pulses of a pulse packet, have a considerable influence on the roughness of the recess wall.
[0079]
[0080] The depth of the dome-shaped depressions may in this case lie between 10 .Math.m and 0.1 .Math.m, a depth of between 0.2 .Math.m and 2 .Math.m being preferred since the depth substantially determines the roughness of the recess wall 11, and in particular corresponds to a difference between a center of the depression hollow 14 and the ridge 13 enclosing the depression. This means that the depth of the depressions 12 substantially determines the mean roughness value (Ra) of the recess wall 11. Other factors, for example the grooves and/or intermediate regions 30, also make a contribution to the mean roughness value (Ra). In the best case, the mean roughness value (Ra) lies between 0.2 .Math.m and 4.5 .Math.m.
[0081] Furthermore, the depressions 12 have a cross section 15 which is preferably between 5 .Math.m and 30 .Math.m in size, in particular between 10 .Math.m and 20 .Math.m. The cross section 15, or the shape, of the depressions 12 may in this case be configured polygonally. The ridges 13 in this case form boundary lines between the depressions 12, it also being possible for the ridges 13 to also be angled by the polygonal shape of the depressions 12. Ideally, the depressions 12 are formed during the etching process in such a way that they form a space-saving cross section 15, for example having a number of vertices which is between 5 and 8, and preferably precisely 6, since this shape offers the mathematically smallest outline with at the same time the greatest spatial content, that is to say it most closely resembles a circular shape. In particular, a uniform and regular roughness may be adjusted in this way, and the glass element may therefore be adapted particularly accurately to the intended application.
[0082]
[0083] As the graph shows, lower mean roughness values (Ra), or a smoother surface of the recess wall 11, are generated with a short pulse duration of, for example, 1 ps than is the case for example with a longer pulse duration, for example 10 ps. In particular, the graph also shows that with a lower pulse duration, both the pitch and preferably also the burst or the individual pulse number have less influence than with a higher pulse duration. The measured mean roughness values (Ra) are therefore particularly high, for instance in the range of between 1 .Math.m and 2 .Math.m, with a higher pulse duration of about 10 ps, in particular with a high pitch and a high burst, while the mean roughness values (Ra) for a low pulse duration are less than 1 .Math.m, independently of the pitch and burst. This means that a particularly low roughness of the recess wall 11 may be achieved with a low pulse duration.
[0084]
[0085] It is therefore apparent that particularly rough recess walls 11 and/or outer walls 4 may be generated with a parameter field that provides at least one of the following parameters, preferably a combination of the following parameters: long pulse durations, for example more than 1, preferably more than 3, preferably more than 5, a high number of individual pulses of a pulse packet (burst), for example 7 or more, a large pitch, for example 10 .Math.m or more.
[0086] On the other hand, particularly smooth recess walls 11 and/or outer walls 4, in particular ones having a low roughness value, may be generated with a parameter field that provides at least one of the following parameters, preferably a combination of the following parameters:
[0087] short pulse durations, for example less than 5, preferably less than 3, preferably less than 1, a number of individual pulses of a pulse packet (burst) of between 2 and 7, a low pitch, for example less than 15 .Math.m.
[0088] In a development of the method, however, it is provided that for the separation of one or more inner parts 20, at least a low pitch, that is to say spatial distance between two points of impact of the laser beam 100 on the glass element 1, or between at least two channels 16, is at most 6 .Math.m, preferably at most 4.5 .Math.m, and/or the erosion is more than 34 .Math.m. In particular, a low pitch or a combination of high pitch and high erosion is advantageous in order to separate at least one inner part 20 so as to widen the channels during the etching process to such an extent that they join up. This may be carried out with a sufficiently high erosion.
[0089]
[0090]
[0091]
[0092] The situation is different with a recess wall 11 that was produced with 10 ps, a burst of 1 and a pitch of 10 .Math.m, as depicted in
[0093]
[0094]
[0095]
[0096] Particularly advantageously, the wall 11, 4, especially in the case of a roughness adjusted by the aforementioned method of 0.5 .Math.m (Ra), and the volume of the glass element 1 are capable of transmitting more than 90% of the light in the wavelength range between 300 nm and 1000 nm. If the wall 11, 4 is intended to have a lower transmission, however, the mean roughness value (Ra) may for example be adjusted to a value of 1.4 .Math.m, so that for example only just over 86% of the light is transmitted and more light in the wavelength range of between 300 nm and 1000 nm is reflected.
[0097] It was possible to demonstrate this inter alia by the measurement layout schematically shown in
[0098]
TABLE-US-00001 LIST OF REFERENCES 1 panel-shaped glass element 2 surfaces 4 outer wall 10 recess 11 recess wall 12 dome-shaped depressions 13 ridges 14 depression hollow 15 cross section 16 channel/damages 17 structure 18 vertices 20 inner part 30 intermediate regions 31 channel regions 50 holders 70 erosion 80 light beam 81 Ulbricht sphere/integrating sphere 90 rough wall 91 smooth wall 100 laser beam 101 laser/ultrashort-pulse laser 102 focusing optics 200 etchant 202 container L longitudinal direction Q transverse direction D thickness of the glass element