STANDPIPE RECIRCULATION SYSTEMS FOR MATERIAL REMOVAL MACHINES
20230311221 · 2023-10-05
Inventors
- Yun Zhao (Shanghai, CN)
- Calvin States Nelson (Grayslake, IL, US)
- Roland Schaffer (Gurnee, IL, US)
- Timothy Weber (Vernon Hills, IL, US)
Cpc classification
B23D59/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Provided are a recirculation system (200) for a material removal machine (102) and a material removal system (100). A material removal system (100) includes a recirculation system (200) in fluid communication with a material removal cabinet (104) housing a material removal machine (102). The recirculation system (200) may have an upper reservoir (300) configured to drain fluid into a lower reservoir (204) before recirculating the fluid. The upper reservoir (300) may have a standpipe (320) configured to allow swarf, debris, and/or other material within the fluid to be entrained prior to flowing over the standpipe (320).
Claims
1. A recirculation system for a material removal machine, comprising: a first reservoir having a floor with a drain; a second reservoir in fluid communication with the first reservoir through the drain; and a standpipe having walls that form a border around the drain within the first reservoir, the walls extending upwards away from the floor to a first height, such that fluid that accumulates on the floor within the first reservoir is blocked from flowing through the drain into the second reservoir until a top of the fluid in the first reservoir exceeds the first height, wherein the first reservoir is configured to permit settlement of material entrained in the fluid prior to the fluid exceeding the first height.
2. The recirculation system of claim 1, wherein the second reservoir is positioned below the drain of the first reservoir to receive the fluid falling through the drain.
3. The recirculation system of claim 1, wherein the second reservoir is in fluid communication with a material removal cabinet housing the material removal machine.
4. The recirculation system of claim 3, wherein the material removal machine comprises a sectioning saw.
5. The recirculation system of claim 3, further comprising a recirculation pump configured to pump the fluid from the second reservoir to the material removal cabinet.
6. The recirculation system of claim 1, further comprising a removable lid shaped to conform to an opening in a ceiling of the first reservoir, the removable lid having a lid inlet configured for fluid communication with a cabinet outlet of a material removal cabinet housing the material removal machine, such that fluid can flow from the material removal cabinet to the first reservoir through the cabinet outlet and lid inlet.
7. The recirculation system of claim 5, wherein the lid inlet is out of alignment with the drain when the removable lid is fit into the opening in the ceiling of the first reservoir.
8. The recirculation system of claim 1, wherein the first reservoir is smaller than the second reservoir.
9. The recirculation system of claim 1, wherein the first reservoir and the second reservoir do not include either of a filter or filtration media.
10. The recirculation system of claim 1, wherein the height of the standpipe is based on a first capacity of the first reservoir and a second capacity of the second reservoir.
11. A material removal system, comprising: a material removal cabinet housing a material removal machine; a recirculation system in fluid communication with the material removal cabinet, the recirculation system comprising: a first reservoir having a floor with a drain; a second reservoir in fluid communication with the first reservoir through the drain; and a standpipe having walls that form a border around the drain within the first reservoir, the walls extending upwards away from the floor to a first height, such that fluid that accumulates on the floor within the first reservoir is blocked from flowing through the drain into the second reservoir until a top of the fluid in the first reservoir exceeds the first height, wherein the first reservoir is configured to permit settlement of material entrained in the fluid prior to the fluid exceeding the first height.
12. The material removal system of claim 11, wherein the second reservoir is positioned below the drain of the first reservoir to receive the fluid falling through the drain.
13. The material removal system of claim 11, wherein the second reservoir is in fluid communication with the material removal cabinet housing the material removal machine.
14. The material removal system of claim 13, wherein the material removal machine comprises a sectioning saw.
15. The material removal system of claim 13, further comprising a recirculation pump configured to pump the fluid from the second reservoir to the material removal cabinet.
16. The material removal system of claim 11, further comprising a removable lid shaped to conform to an opening in a ceiling of the first reservoir, the removable lid having a lid inlet configured for fluid communication with a cabinet outlet of a material removal cabinet housing the material removal machine, such that fluid can flow from the material removal cabinet to the first reservoir through the cabinet outlet and lid inlet.
17. The material removal system of claim 15, wherein the lid inlet is out of alignment with the drain when the removable lid is fit into the opening in the ceiling of the first reservoir.
18. The material removal system of claim 11, wherein the first reservoir is smaller than the second reservoir.
19. The material removal system of claim 11, wherein the first reservoir and the second reservoir do not include either of a filter or filtration media.
20. The material removal system of claim 11, wherein the height of the standpipe is based on a first capacity of the first reservoir and a second capacity of the second reservoir.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006]
[0007]
[0008]
[0009]
[0010]
[0011]
[0012] The figures are not necessarily to scale. Where appropriate, the same or similar reference numerals are used in the figures to refer to similar or identical elements.
DETAILED DESCRIPTION
[0013] Some conventional recirculation systems use filters and/or filtration media to separate swarf and/or other particulate material from the fluid that is recirculated to the material removal machine. However, cleaning these filters and/or filtration media (in addition to other components) can be burdensome. Additionally, replacing the filters and/or filtration media can be expensive.
[0014] Disclosed example standpipe recirculation systems use a standpipe to separate swarf and/or other particulate material from recirculated fluid, rather than conventional filters and/or filtration media. In some examples, the standpipe blocks fluid from entering a drain in an upper reservoir that leads to a lower reservoir. In some examples, the height of the standpipe may be sufficient to allow swarf, debris, and/or other material within the fluid to be entrained prior to flowing over the standpipe into the lower reservoir.
[0015] Some examples of the present disclosure relate to a recirculation system for a material removal machine, comprising: a first reservoir having a floor with a drain; a second reservoir in fluid communication with the first reservoir through the drain; and a standpipe having walls that form a border around the drain within the first reservoir, the walls extending upwards away from the floor to a first height, such that fluid that accumulates on the floor within the first reservoir is blocked from flowing through the drain into the second reservoir until a top of the fluid in the first reservoir exceeds the first height, wherein the first reservoir is configured to permit settlement of material entrained in the fluid prior to the fluid exceeding the first height.
[0016] In some examples, the second reservoir is positioned below the drain of the first reservoir to receive the fluid falling through the drain. In some examples, the second reservoir is in fluid communication with a material removal cabinet housing the material removal machine. In some examples, the material removal machine comprises a sectioning saw. In some examples, the system further comprises a recirculation pump configured to pump the fluid from the second reservoir to the material removal cabinet.
[0017] In some examples, the system further comprises a removable lid shaped to conform to an opening in a ceiling of the first reservoir, the removable lid having a lid inlet configured for fluid communication with a cabinet outlet of a material removal cabinet housing the material removal machine, such that fluid can flow from the material removal cabinet to the first reservoir through the cabinet outlet and lid inlet. In some examples, the lid inlet is out of alignment with the drain when the removable lid is fit into the opening in the ceiling of the first reservoir. In some examples, the first reservoir is smaller than the second reservoir. In some examples, the first reservoir and the second reservoir do not include either of a filter or filtration media. In some examples, the height of the standpipe is based on a first capacity of the first reservoir and a second capacity of the second reservoir.
[0018] Some examples of the present disclosure relate to a material removal system, comprising: a material removal cabinet housing a material removal machine; a recirculation system in fluid communication with the material removal cabinet, the recirculation system comprising: a first reservoir having a floor with a drain; a second reservoir in fluid communication with the first reservoir through the drain; and a standpipe having walls that form a border around the drain within the first reservoir, the walls extending upwards away from the floor to a first height, such that fluid that accumulates on the floor within the first reservoir is blocked from flowing through the drain into the second reservoir until a top of the fluid in the first reservoir exceeds the first height, wherein the first reservoir is configured to permit settlement of material entrained in the fluid prior to the fluid exceeding the first height.
[0019] In some examples, the second reservoir is positioned below the drain of the first reservoir to receive the fluid falling through the drain. In some examples, the second reservoir is in fluid communication with the material removal cabinet housing the material removal machine. In some examples, the material removal system of claim 13, wherein the material removal machine comprises a sectioning saw. In some examples, the system further comprises a recirculation pump configured to pump the fluid from the second reservoir to the material removal cabinet.
[0020] In some examples, the system further comprises a removable lid shaped to conform to an opening in a ceiling of the first reservoir, the removable lid having a lid inlet configured for fluid communication with a cabinet outlet of a material removal cabinet housing the material removal machine, such that fluid can flow from the material removal cabinet to the first reservoir through the cabinet outlet and lid inlet. In some examples, the lid inlet is out of alignment with the drain when the removable lid is fit into the opening in the ceiling of the first reservoir. In some examples, the first reservoir is smaller than the second reservoir. In some examples, the first reservoir and the second reservoir do not include either of a filter or filtration media. In some examples, the height of the standpipe is based on a first capacity of the first reservoir and a second capacity of the second reservoir.
[0021]
[0022] In the example of
[0023] In the example of
[0024] In the example of
[0025]
[0026] In the examples of
[0027] In some examples, the lower reservoir 204 (and/or recirculation system 200 in general) may also be sized so that the recirculation system 200 can fit comfortably beneath, and/or approximately within the perimeter of, the material removal cabinet 104. In
[0028] In the examples of
[0029] In the examples of
[0030] In some examples, the lower lid 206 may include retaining features to help removably retain the upper reservoir 300 on the lower reservoir 204 (e.g., over and/or in the window 214). In some examples, the retaining features may enable the upper reservoir 300 to be securely retained on the lower reservoir 204 during operation, and also allow the upper reservoir 300 to be non-destructively removed from the lower reservoir 204 when desired (e.g., for cleaning). In some examples, the upper reservoir 300 may comprise complementary retaining features. Such retaining features may comprise, for example, lips, rims, ledges, joints, pillars, recesses, protrusions, fasteners, and/or flanges.
[0031]
[0032] In some examples, the upper lid 306 may be removable from the upper reservoir 300 (e.g. using upper handles 312), so that the interior of the upper reservoir 300 may be accessed and/or cleaned. In some examples, the upper lid 306 may be omitted entirely. In some examples, the upper lid 306 (and/or upper sidewalls 310) may include features to make securement and/or removal of the upper lid 306 easier, such as complementary lips, rims, ledges, joints, pillars, recesses, protrusions, fasteners, and/or flanges configured to removably secure the upper lid 306 to the upper reservoir 300 such that the upper lid 306 may be removed non-destructively.
[0033] In the examples of
[0034] In some examples, the aligned lid inlet(s) 302 may help to position the outlet pipe 128 at an appropriate height, so that there exists an air gap between a top of the fluid retained in upper reservoir 300 and a bottom of the outlet pipe 128. In some examples, this air gap may help prevent backflow, clogging, and/or other detrimental impact. In some examples, the lid inlet 302 that is not aligned with the outlet pipe 128 may be used as a vent. In some examples, the lid inlet 302 that is not aligned with the outlet pipe 128 may be covered. In some examples, there may be two (or more) outlet pipes 128, with each outlet pipe 128 aligned with a lid inlet 302. In some examples, the upper lid 306 may include only one lid inlet 302 or three or more lid inlets 302.
[0035] In the examples of
[0036] In the examples of
[0037] As best shown in
[0038] In the examples of
[0039] In the examples of
[0040] In the examples of
[0041]
[0042] In some examples, the fasteners 426 may have shaft of sufficient length to allow the standpipe 420 to be moved down to half (or less) the standpipe height, a quarter (or less) the standpipe height, the height of the upper floor 308 and/or drain 304, or slightly above the height of the upper floor 308 and/or drain 304. Once the standpipe height is lowered, the upper reservoir 300 may be more easily evacuated of fluid. Once the fluid is evacuated, the upper reservoir 300 may be more easily removed from the recirculation system 200 (e.g., for cleaning). After the fluid is gone, and the downward force is removed, the biasing force of the springs 428 may push the standpipe 420 back up to the original standpipe height.
[0043]
[0044] In the example of
[0045] The example recirculation systems 200 disclosed herein enable separation of swarf, debris, and/or other particulate material from recirculated fluid without the use of conventional filters and/or filtration media. The lack of conventional filters and/or filtration media may facilitate easier cleaning and/or lower cost. However, conventional filters and/or filtration may also be used with the example recirculation systems 200 described herein, if desired.
[0046]
[0047] While the present method and/or system has been described with reference to certain implementations, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the present method and/or system. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from its scope. Therefore, it is intended that the present method and/or system not be limited to the particular implementations disclosed, but that the present method and/or system will include all implementations falling within the scope of the appended claims.
[0048] As used herein, “and/or” means any one or more of the items in the list joined by “and/or”. As an example, “x and/or y” means any element of the three-element set {(x), (y), (x, y)}. In other words, “x and/or y” means “one or both of x and y”. As another example, “x, y, and/or z” means any element of the seven-element set {(x), (y), (z), (x, y), (x, z), (y, z), (x, y, z)}. In other words, “x, y and/or z” means “one or more of x, y and z”.
[0049] As utilized herein, the terms “e.g.,” and “for example” set off lists of one or more non-limiting examples, instances, or illustrations.
[0050] As used herein, the terms “about” and/or “approximately,” when used to modify or describe a value (or range of values), position, orientation, and/or action, mean reasonably close to that value, range of values, position, orientation, and/or action. Thus, the examples described herein are not limited to only the recited values, ranges of values, positions, orientations, and/or actions but rather should include reasonably workable deviations.
[0051] As used herein, the terms “coupled,” “coupled to,” and “coupled with,” each mean a structural and/or electrical connection, whether attached, affixed, connected, joined, fastened, linked, and/or otherwise secured. As used herein, the term “attach” means to affix, couple, connect, join, fasten, link, and/or otherwise secure. As used herein, the term “connect” means to attach, affix, couple, join, fasten, link, and/or otherwise secure.
[0052] As used herein, the term “fluid,” when used as a noun, refers to a free-flowing deformable substance with no fixed shape, including, inter alia, liquid (e.g., water, solution, etc), and/or plasma.