STEERING WHEEL SUSPENSION STRUCTURE OF OMNIDIRECTIONAL MOBILE ROBOT

Abstract

A steering wheel suspension structure of an omnidirectional mobile robot includes a steering wheel connecting ring, a plurality of leaf spring connecting beams and a chassis mounting section. The steering wheel suspension structure is an integrated plate structure. The steering wheel connecting ring is connected with a steering wheel, and the chassis mounting section is connected with a robot chassis. The leaf spring connecting beam is connected with the steering wheel connecting ring and the chassis mounting section, and the leaf spring connecting beam is used as the main component of suspension deformation. The suspension structure is simple, easy to install, light in weight, less in space, and highly integrated with the steering wheel assembly. When the suspension is deformed by the force, it weakens the radial force and only has the displacement and force in the vertical direction, thus ensuring the handling performance of the chassis.

Claims

1. A steering wheel suspension structure of an omnidirectional mobile robot, comprising: a steering wheel connecting ring, wherein the steering wheel connecting ring is connected with a steering wheel; a chassis mounting section, wherein the chassis mounting section is connected with a robot chassis; and a leaf spring connecting beam, wherein the leaf spring connecting beam connects the steering wheel connecting ring and the chassis mounting section as a main part of a suspension to produce a longitudinal travel.

2. The steering wheel suspension structure according to claim 1, wherein a shape of the steering wheel connecting ring is matched with a shape of the steering wheel, and the shape of the steering wheel connecting ring is generally circular; and the steering wheel connecting ring is closely connected with the steering wheel through screws.

3. The steering wheel suspension structure according to claim 1, wherein the chassis mounting section fixes the steering wheel suspension structure on the robot chassis through a detachable fixing method; the chassis mounting section is located at an outer end of the leaf spring connecting beam, and a quantity of the chassis mounting section corresponds to a quantity of the leaf spring connecting beam.

4. The steering wheel suspension structure according to claim 1, wherein the leaf spring connecting beam is in a shape of a strip plate, extending radially from a center of the steering wheel suspension structure, and generating flexible deformation when stressed to provide vertical displacement for the steering wheel.

5. The steering wheel suspension structure according to claim 4, wherein a number of the leaf spring connecting beam is larger than or equal to 3 to ensure a stability of a suspension system; a plurality of leaf spring connecting beams are symmetrically and uniformly distributed on a steering wheel mounting ring, wherein the plurality of leaf spring connecting beams produces symmetrical constraints on the steering wheel, balances a radial force, and disperses a concentrated stress and deformation generated by a steering wheel suspension.

6. The steering wheel suspension structure according to claim 5, wherein a mechanical design of a leaf spring suspension structure is implemented as follows: determine an installation position of the steering wheel according to a shape of the robot chassis, set a center distance between adjacent steering wheels as S, determine a suspension stroke under a design standard load according to a flatness of a ground, set an undulation per meter of a plane as k, set a chassis suspension stroke as l, then a maximum suspension stroke I max≥ks; a mass of the omnidirectional mobile robot is M, a gravity is Mg, and a number of steering wheels is N; considering an appropriate safety margin, a load force distributed to each steering wheel is F=1.25 Mg/N; set a number of leaf spring connecting plates suspended by a single steering wheel as n, and a load of each leaf spring beam connecting plate P=F/n=1.25Mg/(Nn); suppose that the leaf spring connecting beam with a square section has m layers, length L, width b and thickness h, then a section inertia moment of a single-layer beam I=b (h/m){circumflex over ( )}3/12, and a force of the single-layer beam is p=P/m; a leaf spring beam is a cantilever beam, and an elastic modulus of a leaf spring material is E, then an overall deflection of a leaf spring Y=pL{circumflex over ( )}3/(3EI)=4P (m{circumflex over ( )}2) (L{circumflex over ( )}3)/(Ebh{circumflex over ( )}3), so that Y=l max=kS; a simulation is verified by finite element analysis software.

7. The steering wheel suspension structure according to claim 1, wherein the steering wheel suspension structure is an integrated structure or a split structure, connected by bolts or bonding.

8. The steering wheel suspension structure according to claim 1, wherein the steering wheel suspension structure is made of carbon fiber, aluminum alloy, steel, or titanium alloy.

9. The steering wheel suspension structure according to claim 1, wherein a shape of the steering wheel suspension structure is round, square, triangular, pentagon, or hexagon, wherein the shape of the steering wheel suspension structure is determined according to a shape of the steering wheel.

10. The steering wheel suspension structure according to claim 4, wherein a shape of the leaf spring connecting beam is long isosceles trapezoid, hourglass, spindle, or Y shape.

11. The steering wheel suspension structure according to claim 4, wherein a number of layers of the leaf spring connecting beam is single or multiple.

12. The steering wheel suspension structure according to claim 4, wherein a number of holes connecting the chassis mounting section and the robot chassis is one or more; a hole position is symmetrical along a central line of the leaf spring connecting beam, and the hole position of each chassis mounting section is identical.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0022] FIG. 1 is the overall picture of the steering wheel suspension structure of the omnidirectional mobile robot.

[0023] FIG. 2 is the connection diagram of the steering wheel suspension structure, steering wheel and chassis of the omnidirectional mobile robot.

[0024] FIG. 3 is the finite element analysis diagram of the steering wheel suspension structure of the omnidirectional mobile robot.

[0025] FIG. 4 is the finite element displacement diagram of the steering wheel suspension structure of the omnidirectional mobile robot.

[0026] In the figures: 1 is the steering wheel suspension structure of the omnidirectional mobile robot, 1-1 is the chassis mounting section, 1-2 is the leaf spring connecting beam, 1-3 is the steering wheel connecting ring, 1-3-1 is the steering wheel connecting screw hole, 1-3-2 is the steering wheel pin positioning hole; 2 is chassis aluminum pipe, 2-1 is chassis connecting bolt; 3 is the steering wheel.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] The present invention is further described in detail with reference to the attached drawings and specific embodiments:

[0028] The invention relates to a suspension structure of the steering wheel, which is composed of the steering wheel connecting ring 1-3, a plurality of leaf spring connecting beams 1-2 and the chassis mounting section 1-2. It is an integrated plate structure, and the carbon fiber plate is used for overall cutting. The shape of the steering wheel connecting ring 1-3 matches that of the steering wheel 3, and the shape is the same as the projection shape of the steering wheel 3, which is a circular ring, and the hollow part provides space for the passage of the steering wheel 3; the steering wheel connecting ring 1-3 is connected with the steering wheel 3 through a removable fixing method. The outer circle of the steering wheel connecting ring 1-3 is used for auxiliary positioning. The two pins pass through the steering wheel pin positioning hole 1-3-2 for main positioning; the steering wheel is fixedly connected with the steering wheel 3 through six steering wheel connecting screw holes 1-3-1 evenly distributed on the steering wheel connecting ring 1-3; the detachable fixing method makes the suspension structure closely fit with the steering wheel, presenting an integrated layout, and the disassembly and assembly is fast and convenient, as shown in FIG. 1 and FIG. 2.

[0029] The multiple leaf spring connecting beams 1-2 are in the form of long strip plates, extending outward from the center of the suspension structure, and generate flexible deformation when stressed to provide vertical displacement for the steering wheel 3; a plurality of leaf spring connecting beams 1-2 are symmetrically and uniformly distributed on the steering wheel mounting ring 1-3, extending from the four corners, generating symmetrical constraints on the steering wheel 3, balancing the radial force, and dispersing the concentrated stress deformation generated by the steering wheel suspension, so that the limited suspension stroke index of vertical movement can be met under the standard load; during the operation of the steering wheel 3, when moving up and down within the limited range of the suspension, the steering wheel 3 is always vertical to the ground, eliminating the oblique and horizontal radial offset, so as to ensure the control reliability of the robot chassis, as shown in FIG. 1 and FIG. 2.

[0030] The chassis mounting section 1-1 fixes the suspension structure on the chassis through a detachable fixing method; the chassis mounting section 1-1 is located at the outer end of the leaf spring connecting beam 1-2, and its number corresponds to the leaf spring connecting beam, which is four in this scheme; the chassis mounting section 1-1 is connected with the chassis aluminum tube 2 through the chassis connecting bolt 2-1, as shown in FIG. 1 and FIG. 2.

[0031] In this embodiment, the chassis is a square chassis structure with four steering wheels, and the center distance between adjacent steering wheels 3 is S=750 mm. The design condition of the chassis is a flat wooden floor. The ground undulation is very small, and the undulation per meter of the plane is k=0.002. Then the maximum travel of the chassis suspension kS=0.002*750=1.5 mm, and the maximum travel of the suspension I max≥1.5 mm.

[0032] The mass of the robot is M=50 kg, the gravity acceleration g is 9.81, and the number of steering wheels is N=4; in this example, if the number of leaf spring connecting beams 1-2 of a single steering wheel suspension 1 is n=4, the load on each leaf spring connecting beam 1-2 is P=1.25*50*9.81/(4*4)=38.32N.

[0033] Two leaf springs are designed for this embodiment:

[0034] The alloy leaf spring is 35 mm long, 6 mm wide, 1.5 mm thick, single layer, elastic modulus E=210 GPa; section inertia moment I=6*1.5 {circumflex over ( )}3/12=1.6875 mm{circumflex over ( )}4, deflection Y=38.3*35 {circumflex over ( )}3/(3*210000*1.6875)=1.54 mm, Y≈l max;

[0035] The carbon fiber/epoxy resin composite leaf spring is 35 mm long, 9 mm wide, 2 mm thick, single-layer, with tensile modulus of 60 GPa and compression modulus of 57.5 GPa. In order to facilitate design and calculation, the elastic modulus E=60 GPa is taken; section inertia moment I=9*2 {circumflex over ( )}3/12=6 mm{circumflex over ( )}4, deflection Y=38.3*35 {circumflex over ( )}3/(3*60000*6)=1.52 mm, Y≈l max.

[0036] The finite element analysis software was used to check and verify that the maximum stress was about half of the yield stress, and the suspension formation was 1.6 mm, meeting the design indexes, as shown in FIG. 3 and FIG. 4.

[0037] The embodiments of the invention are described in detail in combination with the attached drawings. However, the invention is not limited to the embodiments, and various changes can be made within the scope of knowledge possessed by ordinary technical personnel in the field without deviating from the purpose of the invention.