PROTECTIVE CAP FOR SURFACE TREATMENTS ON EYEGLASS FRAME PORTIONS AND METHOD FOR THE SURFACE TREATMENT OF AN EYEGLASS FRAME PORTION
20230314834 · 2023-10-05
Inventors
- Nicola GIAZZON (Santa Giustina, IT)
- Manuel GIAZZON (Borgo Valbelluna, IT)
- Luca LANDINI (Montecatini Terme, IT)
- Francesco SANDIAS (Montecatini Terme, IT)
- Lucía Gabriela PÉREZ AMARO (Montecatini Terme, IT)
- Tommaso GUAZZINI (Montecatini Terme, IT)
Cpc classification
International classification
Abstract
Protective cap for surface treatments on eyeglass frame portions, including a first protection element provided with a first coupling portion and intended to be mounted to cover a hinge element of the frame, and a second protection element, which is provided with a second coupling portion mechanically and removably connected to the first coupling portion and intended to be mounted to cover a surface area of the frame portion. The first coupling portion is made of a first polymer material provided with a first swelling, and the second coupling portion is made of a second polymer material provided with a second swelling greater than the first swelling. Furthermore, the second protection element is intended to separate from the first protection element due to the differentiated swelling following the absorption of a rinsing fluid.
Claims
1. A protective cap for surface treatments on eyeglass frame portions of the type comprising: at least one from between a temple (20) and a front (21); and at least one hinge element (22) fixed to said at least one from between said temple (20) and said front (21); said protective cap comprising: at least one first protection element (3), which is provided with a first coupling portion (31) and is intended to be mounted to cover said hinge element (22), in order to protect said hinge element (22) during surface treatments; at least one second protection element (4), which is provided with a second coupling portion (41), mechanically and removably connected to the first coupling portion (31) of said first protection element (3), and is intended to be mounted to cover a surface zone of said at least one from between said temple (20) and said front (21), adjacent to said hinge element (22) in order to protect said hinge element (22) during said surface treatments; wherein at least the first coupling portion (31) of said first protection element (3) is made of a first polymer material provided with a first swelling (S1), and at least the second coupling portion (41) of said second protection element (4) is made of a second polymer material, provided with a second swelling (S2), wherein said second swelling (S2) is greater than said first swelling (S1), said second protection element (4) being intended to be separated from said first protection element (3) due to different swelling following the absorption of a rinsing fluid, wherein said second polymer material is substantially insoluble in said rinsing fluid.
2. The protective cap of claim 1, wherein the second swelling (S2) of the second polymer material, constituting at least the second coupling portion (41), is greater than 17%.
3. The protective cap of claim 1, wherein the second swelling (S2) of the second polymer material is comprised between 17% and 50%.
4. The protective cap of claim 1, wherein said second protection element (4) is overprinted on said first protection element (3).
5. The protective cap of claim 1, wherein said first protection element (3) and said second protection element (4) are chemically coupled by means of a covalent bond hydrolyzable via contact with said rinsing fluid.
6. The protective cap of claim 1, wherein the first coupling portion (31) and the second coupling portion (41) are substantially counter-shaped, and coupled by means of shape relationship.
7. The protective cap of claim 6, wherein the first coupling portion (31) of said first protection element (3) is provided with a convex coupling surface (311), and the second coupling portion (41) of said second protection element (4) is provided with a second concave coupling surface (411) placed to at least partially cover the convex coupling surface (311) of said first coupling portion (31).
8. The protective cap of claim 1, wherein the second polymer material comprises: at least one matrix formed by at least one hydrophilic polymer and at least one plasticizing agent; at least one additive.
9. A method for the surface treatment of an eyeglass frame portion, said method comprising: arranging an eyeglass frame portion (2) provided with at least one from between a temple (20) and a front (21), and at least one hinge element (22) fixed to said at least one from between said temple (20) and said front (21); arranging a protective cap (1) comprising: at least one first protection element (3), provided with a first coupling portion (31), wherein at least said first coupling portion (31) is made of a first polymer material provided with a first swelling (S1); at least one second protection element (4), provided with a second coupling portion (41), mechanically and removably connected to the first coupling portion (31) of said first protection element (3), wherein at least said second coupling portion (41) is made of a second polymer material provided with a second swelling (S2); wherein said second swelling (S2) is greater than said first swelling (S1); mounting said protective cap (1) on the frame portion (2) with said first protection element (3) covering said hinge element (22) and said second protection element (4) covering a surface zone of said at least one from between said temple (20) and said front (21), adjacent to said hinge element (22); a first surface treatment of said frame portion (2); rinsing said frame portion (2) by means of a rinsing fluid; a second surface treatment of said frame portion (2); wherein, during said rinsing, the second polymer material of the second coupling portion (41) of said second protection element (4) undergoes an expansion via at least partial absorption of said rinsing fluid, and following said expansion is separated from said first protection element (3) and from said frame portion (2), wherein said second polymer material is substantially insoluble in said rinsing fluid.
10. The method of claim 9, wherein said first protection element (3) and said second protection element (4) are chemically coupled by means of a hydrolyzable covalent bond, which during said rinsing is hydrolyzed by said rinsing fluid in order to separate said second protection element (4) from said first protection element (3).
11. The method of claim 9, wherein said rinsing is attained by means of said rinsing fluid at a temperature comprised between 30° C. and 70° C.
12. The method of claim 9, wherein said rinsing is attained by means of said rinsing fluid at a temperature comprised between 30° C. and 50° C.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The technical features of the invention, according to the aforesaid aims, and its advantages, will become more readily apparent in the detailed description that follows, made with reference to the accompanying drawings, which illustrate a preferred embodiment, which is purely exemplary and not limiting, in which:
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DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT EXAMPLE
[0039] With reference to the accompanying drawings, reference numeral 1 indicates as a whole the protective cap object of the present invention.
[0040] The protective cap 1 is advantageously intended to be mechanically associated with a portion of an eyeglass frame 2 to protect it during surface treatments, in particular finishing treatments, which are carried out on the frame 2 preferably before the assembly of an eyeglass. In more detail, the aforementioned surface treatments comprise, in a per se known manner, at least a first surface treatment (known in technical jargon by the term roughing) and at least a second surface treatment (known in technical jargon by the term polishing tumbling), which are intended to eliminate production defects (such as for example burrs deriving from the production process) and advantageously to give the frame 2 a smooth surface finish. Preferably, a rinsing step is interposed between the aforementioned tumbling and polishing surface treatments, in which the portions of frame 2 are rinsed with a rinsing fluid (schematically indicated in
[0041] In more detail, the aforementioned rinsing fluid is a rinsing liquid, in particular a water-based liquid (for example water or a solution of water and surfactant).
[0042] Hereinafter, the expression “frame portion” will mean a part of a frame for glasses, for example made of acetate, which comprises at least one from between a temple 20 and a front 21, and at least one hinge element 22, which is fixed to the temple 20 or to the front 21.
[0043] In more detail below, reference will be made to a first embodiment variant in which the frame portion 2 comprises a front of the eyeglasses 21 and two hinge elements 22, which are fixed (for example by riveting or embedding) to the front 21, preferably at a heel 23 of the front 21 itself.
[0044] According to a second embodiment variant, illustrated in
[0045] In more detail, according to the aforementioned first embodiment variant, illustrated in
[0046] For example, the hinge element 22 is of the type to be riveted, as shown in the accompanying
[0047] Furthermore, the hinge element 22 advantageously comprises a hinge portion 220, extending from the fastening portion 221 and comprising at least one hinge eye 223.
[0048] According to an embodiment variant not shown, the hinge element 22 is of the type to be embedded, therefore provided with a fastening portion 221 at least partially incorporated by embedding in the temple 20 or in the front 21.
[0049] Of course, without departing from the scope of protection of the invention, the hinge element 22 may be of any other shape and type.
[0050] The protective cap 1 according to the present invention comprises at least one first protection element 3, which is provided with a first coupling portion 31 and is intended to be mounted to cover a hinge element 22, in order to protect it during the above surface treatments.
[0051] Advantageously, the first protection element 3 is shaped so as to at least partially cover a visible surface of the hinge element 22 to prevent this visible surface from coming into contact with abrasive agents used during surface treatments.
[0052] According to the embodiment illustrated in the accompanying figures, the first protection element 3 comprises a covering portion 32, preferably substantially planar, which may be placed to cover the fastening portion 221 of the hinge element 22, and extends from the coupling portion 31, which may advantageously be placed to cover the hinge portion 220 of the hinge element 22.
[0053] Advantageously, as illustrated in
[0054] Advantageously, moreover, at least the first coupling portion 31 of the first protection element 3 defines a housing cavity, which is open at the bottom to fit the protection element 3 on the hinge element 22, in particular on the hinging portion 220 of the hinge element 22.
[0055] Of course, without thereby departing from the scope of protection of the present patent, in the event that the hinge element 22 is a hinge to be embedded, the first protection element 3 may comprise only the coupling portion 31 intended to be placed to cover of the hinge portion 220 of the hinge element 22.
[0056] Furthermore, the protective cap comprises at least a second protection element 4, which is provided with a second coupling portion 41, mechanically and removably connected to the first coupling portion 31 of the first protection element 3, and is intended to be mounted to cover of a surface area of the corresponding between the temple 20 and the front 21, adjacent to the hinge element 22 to protect it at least during the surface treatments, preferably at least during the tumbling surface treatment.
[0057] Preferably, the second protection element 4 is placed to cover the heel 23 of the front 21.
[0058] Advantageously, according to the first embodiment variant, the second protection element 4 is shaped so as to cover a surface area of the front 21, and preferably the heel 23, adjacent to the hinge element 22.
[0059] According to the second embodiment, in which the frame portion comprises a temple 20 and the hinge element 22 is fixed to the temple 20 itself, the second protection element 4 is shaped so as to cover a surface area of the temple 20, preferably at a portion of the rod arranged around the hinge 22, as better illustrated in
[0060] In more detail, the second protection element 4 comprises a second coupling portion 41 and a support element 42 which extends from the second coupling portion 41, preferably from a central area of the second coupling portion 41, in the opposite direction to the first protection element 3.
[0061] Advantageously, the second protection element 4 also comprises a pair of covering wings 43, which project from opposite sides of the support element 42 and are preferably planar to cover the surface area to be protected, in particular of the temple 20 or of the heel 23 of the front 21.
[0062] According to the idea underlying the present invention, at least the first coupling portion 31 of the first protection element 3 is made of a first material, preferably polymer, provided with a first swelling S1. Furthermore, at least the second coupling portion 41 of the second protection element 4 is made of a second material, preferably polymer, provided with a second swelling S2, which is different from the first swelling S1 of the first material. Furthermore, the second protection element 4 is intended to separate from the first protection element 3 due to the differentiated swelling following the absorption, preferably also differentiated, of the rinsing fluid.
[0063] Preferably, the second swelling S2 of the second material is greater than the first swelling S1 of the first material. In this way, the second material, in which at least the second coupling portion 41 is made, is advantageously configured to absorb, during the rinsing step, a greater quantity of rinsing fluid than the first material with which at least the first coupling portion 31 is made and, as a result of this differentiated absorption, at least the second coupling portion 41 is susceptible to deform, and in particular to swell, to a greater extent than the first coupling portion 31, resulting in the separation of the second protection element 4 from the first protection element 3.
[0064] In more detail, the expression “swelling” S means the ability of the material to swell, or to increase its volume, following the absorption of a liquid, in particular the rinsing fluid. Advantageously, such swelling S is measured as the quantity (expressed in % by weight) of rinsing fluid absorbed by the material under the process conditions under which the rinsing step is carried out. Preferably, the swelling S is therefore measured in the temperature and time intervals relating to the rinsing step.
[0065] Therefore, the swelling S is advantageously obtained with the following formula:
S(%)=[(Ws−Wd)/Wd]−100 (formula 1)
where S is the swelling, Ws is the mass of the material after swelling and Wd is the mass of the material before swelling.
[0066] In particular, this measurement is obviously valid for materials which swell, or increase their volume, following the absorption of liquid, in particular rinsing fluid.
[0067] For materials which maintain a substantially unchanged volume also following the absorption of the rinsing fluid, a swelling S equal to zero will therefore preferably be understood.
[0068] Preferably, in the case of a water-based rinsing fluid (for example comprising water or a solution of water and a surfactant), the swelling S is measured at a temperature of between 30° C. and 70° C., and preferably between 30° C. and 50° C. for a time of between 5 and 30 min.
[0069] According to the preferred embodiment, the second material of which at least the second coupling portion 41 is made has a second swelling S2 greater than 17%, and preferably of between 17% and 50%, so to absorb the rinsing fluid in an amount greater than 17% and preferably of between 17% and 50% of its own weight.
[0070] Advantageously, the second material is a polymer with additives in order to increase the second swelling S2 of the second material.
[0071] In particular, the second material advantageously comprises at least one matrix formed by at least one hydrophilic polymer and at least one plasticizing agent.
[0072] Preferably, the hydrophilic polymer is selected from polyvinyl alcohol (PVA) and polylactic acid (PLA).
[0073] Preferably, the plasticizing agent is a polyol. Preferably, the plasticizing agent is selected from glycerol, pentaerythritol and glycols with a molecular weight greater than 200 g/mol (for example polyethylene glycol).
[0074] Advantageously, moreover, the second material comprises at least one additive, which may comprise at least one of a reinforcing filler, an inorganic filler, an organic additive.
[0075] Of course, the additive may also comprise a combination of one or more of the above additives. Preferably, the reinforcing filler is of the inorganic type and in the form of nanoparticles, fibers or nanotubes, and is for example functionalized silica.
[0076] Preferably, the inorganic filler is selected from phyllosilicates (for example montmorillonite or bentonite), anionic clays (for example hydrotalcite) and metal salts (for example sodium sulfate). In particular, the inorganic filler is advantageously introduced to improve the stability of the second material, decreasing the risk that the latter is dissolved by the rinsing fluid.
[0077] Preferably, the organic additive is selected from water-retaining polymeric materials (for example potassium polyacrylate, sodium polyacrylate, hydroxyethylcellulose) and stearates (for example calcium).
[0078] Advantageously, the second swelling S2 of the second material is at least 2% greater than the first swelling S1 of the first material.
[0079] Advantageously, the ratio between the first swelling S1 of the first material and the second swelling S2 of the second material is of between 0.4 and 0.8, and is preferably equal to about 0.6.
[0080] In this way, the swelling difference is such as to allow the detachment between the first protection element 3 and the second protection element 4.
[0081] For this purpose, the first material of which at least the first coupling portion 31 is made is advantageously provided with a first swelling S1 lower than 15% and preferably between 2% and 15%, to absorb the rinsing fluid in an amount between 2% and 15% of its own weight.
[0082] In particular, the first material is advantageously of the polymer type, preferably polyamide.
[0083] According to a further embodiment variant, at least the first coupling portion 31 of the first protection element 3 is made of a substantially non-absorbent material, in particular hydrophobic (for example in the case of rinsing fluid comprising water), which has a first swelling S1 less than 1%, such as for example a ceramic or metallic material, or a low absorption polymer material.
[0084] According to the preferred embodiment, illustrated in the accompanying figures, the protection element 3 is made in a single body and in particular it is made entirely of the first material.
[0085] Furthermore, the second protection element 4 is preferably made in a single body and in particular it is made entirely of the second material.
[0086] According to the aforementioned embodiment, therefore, the entire second protection element 4 in the second material is capable of absorbing, in contact with the rinsing fluid, a quantity of rinsing fluid greater than the quantity of rinsing fluid which the first protection element 3 in the first material is capable of absorbing. In this way, this differentiated absorption causes a differentiated swelling between the first and second protection element 3, 4, and in particular between the first and second coupling portion 31, 41, which advantageously allows the mechanical detachment between the first coupling portion 31 and the second coupling portion 41.
[0087] Of course, without thereby departing from the scope of protection of the present patent, it is also possible to make the first coupling portion 31 in the first material and the remaining part of the first protection element 3 in a different material, even a hydrophobic or water-repellent material, and advantageously make the second coupling portion 41 in the second material and the remaining part of the second protection element 4 in a different material, also a hydrophobic or water-repellent material, in an equivalent manner.
[0088] Advantageously, the first coupling portion 31 and the second coupling portion 41 are substantially counter-shaped and coupled by means of shape relationship. In this way, the first coupling portion 31 and the second coupling portion 41 are advantageously configured to detach when they swell differently following the differentiated absorption of the rinsing fluid.
[0089] According to the preferred embodiment, illustrated in particular in
[0090] In more detail, the first coupling surface 311 of the first coupling portion 31 has a substantially semi-cylindrical shape and faces the second protection element 4.
[0091] Advantageously, moreover, the second coupling portion 41 is provided with a coupling seat 410 defined by the second coupling surface 411, which faces the first protection element 3 and at least partially houses the first coupling portion 31.
[0092] Preferably, the second coupling surface 411 is arranged in abutment against the first coupling surface 311.
[0093] Preferably, moreover, the entire coupling portion 41 is U-shaped. In particular, the second coupling portion 41 is arranged to partially envelop the first coupling portion 31, so that the second coupling portion 41 is placed externally to the first coupling portion 31 and is therefore free to swell by detaching itself from the first coupling portion 31.
[0094] Of course, without thereby departing from the scope of protection of the invention, it is possible to provide a different shape coupling between the first and second coupling portion 31, 41, for example by providing the coupling portions 31, 41 with a cylindrical shape, spherical shape or any other shape suitable for the purpose. Furthermore, it is also possible that the second coupling portion 41 is convex and the first coupling portion 31 is concave and arranged to at least partially cover the second coupling portion 41, in the opposite manner to what has been described above. Operatively, according to this last embodiment variant, the second coupling portion 41, following the differentiated absorption of the rinsing fluid, swells by exerting a pressure on the first coupling portion 31 and consequently causing the deformation of the first coupling portion 31 and the detachment of the coupling portions 31, 41 and therefore of the protection elements 3, 4 from each other.
[0095] Advantageously, the second protection element 4 is overprinted on the first protection element 3, to improve the adhesion between the two protection elements 3, 4.
[0096] Advantageously, the first protection element 3 and the second protection element 4, in particular the two materials of the protection elements 3, 4, are chemically coupled by means of a hydrolyzable covalent bond, which is preferably arranged to be hydrolyzed in contact with the rinsing fluid.
[0097] In more detail, the covalent bond is formed between the first coupling portion 31 and the second coupling portion 41 and in particular between the first coupling surface 311 of the first protection element 3 and the second coupling surface 411 of the second protection element 4 in contact with each other.
[0098] For this purpose, at least one of the first and second materials of which at least the coupling portions 31, 41 of the protection elements 3, 4 are made comprises at least one functional coupling group, preferably a functional group selected from amino group (—NH.sub.2) and alcohol group (—OH), and the other of the first and second materials comprises a coupling agent, which is arranged to chemically bind to the functional coupling group.
[0099] Preferably, the first or second material comprising the coupling agent is functionalized with the aforementioned coupling agent, i.e. it comprises a reactive functional group which acts as a coupling agent.
[0100] The expression “coupling agent” is therefore to be understood as any chemical substance capable of forming, during the production of the protective cap 1, covalent bonds between the first and second materials, in particular with the functional coupling group.
[0101] In more detail, the protective cap 1 is made by a reactive molding process, such as for example a reactive extrusion or a reactive injection molding, to form the aforementioned covalent bond between the coupling agent of one of the two protection elements 3, 4 and the corresponding functional coupling group present in the material of the other protection element 3, 4.
[0102] Advantageously, the coupling agent comprises maleic anhydride and/or an epoxide.
[0103] According to the preferred embodiment, the second material comprises the coupling agent.
[0104] Advantageously, moreover, the first material is a polyamide (for example PA 66) comprising as functional coupling group at least one amino functional group (—NH.sub.2) capable of forming a covalent bond with the coupling agent of the second material.
[0105] According to a different embodiment, apart from the examples given above, a different technical solution to the drawbacks of the prior art is defined below which provides that the first protection element 3 and the second protection element 4 are chemically coupled by a hydrolyzable covalent bond. In particular, this embodiment is independent of whether the protection elements 3, 4 have a different swelling, i.e. the protection elements 3, 4 may have the same swelling or may not swell at all. Advantageously, the protection elements 3, 4 are substantially insoluble in the rinsing fluid.
[0106] In this case, advantageously the two protection elements 3, 4 detach by hydrolysis of the aforementioned bond in contact with the rinsing fluid, as described above.
[0107] However, this different embodiment may provide what has been described above with reference for example to the features of the hydrolyzable bond, the coupling agent and/or the shape of the protective cap 1 and therefore will not be further described below.
[0108] The object of the present invention is also a method for the surface treatment of a portion of eyeglass frame 2, for which the same reference numerals used above will be maintained for greater explanatory clarity.
[0109] According to the invention, the method comprises a step for preparing a portion of eyeglass frame 2 provided with at least one of a temple 20 and a front 21, and at least one hinge element 22, fixed to one of the temple 20 and the front 21, and preferably to the heel 23 of the front 21.
[0110] Preferably, the portion of frame 2 is of the type described above.
[0111] Furthermore, the surface treatment method comprises a step of preparing a protective cap 1, which comprises at least a first protection element 3, provided with a first coupling portion 31, wherein at least the first coupling portion 31 is made of a first material.
[0112] Furthermore, the preparation step of the protective cap 1 provides for the preparation of at least one second protection element 4, provided with a second coupling portion 41, mechanically and removably connected to the first coupling portion 31 of the first protection element 3, wherein at least the second coupling portion 41 is made of a second material.
[0113] Advantageously, the protective cap 1 is of the type described above.
[0114] The method also comprises a step for assembling the protective cap 1 on the front 21 of the frame 2 with the first protection element 3 covering the hinge element 22 and with the second protection element 4 covering a surface area of the temple 20 or of the front 21, preferably at the heel 23, adjacent to the hinge element 22.
[0115] Advantageously, the assembly step provides for arranging the first protection element 3 with the first coupling portion 31 arranged to cover the hinge portion 220 of the hinge element 22 and with the covering portion 32 arranged to cover the fastening portion 221 of the hinge element 22.
[0116] Advantageously, moreover, the assembly step provides for arranging the second protection element 4 with the covering wings 43 arranged to cover the surface portion of the corresponding between the temple 20 and the front 21.
[0117] According to the invention, the method provides for a step of first surface treatment of the portion of frame 2, advantageously performed using first abrasive agents.
[0118] Preferably, the first abrasive agents are of the coarse type to substantially carry out a roughing process.
[0119] Furthermore, the method provides for a step of second surface treatment of the portion of frame 2, advantageously performed using second abrasive agents.
[0120] Preferably, the second abrasive agents are finer-grained than the first abrasive agents, to provide a surface finishing treatment.
[0121] The first and second surface treatment steps are per se known in the field and therefore will not be described in more detail.
[0122] The method also provides, preferably between the first and second surface treatment steps, a rinsing step of the portion of frame 2 by means of a rinsing fluid, to advantageously eliminate processing residues left after the first surface treatment.
[0123] According to the idea underlying the present invention, during the rinsing step the second polymer material of the second coupling portion 41 of the second protection element 4 undergoes expansion, preferably swelling, due to at least partial absorption of the rinsing fluid, and following the expansion it separates from the first protection element 3 and from the portion of frame 2.
[0124] In more detail, the first material of which at least the first coupling portion 31 is made, swells following the absorption of a first quantity of rinsing fluid, increasing its volume with a first expansion. Furthermore, the second material of which the second coupling portion 41 is made absorbs a second quantity of rinsing fluid, increasing its volume with a second expansion.
[0125] Preferably, the first and second expansion are different and in particular the second expansion of the second material (and of the second coupling portion 41) is greater than the first expansion of the first material (and of the first coupling portion 31).
[0126] In particular, the expressions “first expansion” and “second expansion” are to be understood as the volume variations (ΔV) following the absorption of the first coupling portion 31 and the second coupling portion 41, respectively.
[0127] Of course, without thereby departing from the scope of protection of the invention, the first expansion and/or the first quantity of rinsing fluid absorbed by the first material may be zero.
[0128] Advantageously, the second amount of rinsing fluid absorbed by the second material is greater than the first amount of rinsing fluid absorbed by the first material of which the first coupling portion 31 is made.
[0129] Advantageously, at least the second expansion is substantially proportional to the second quantity of rinsing fluid absorbed and may therefore be quantified with a swelling S as expressed above.
[0130] Therefore, this difference in absorption of the rinsing fluid between the two coupling portions 31, 41 advantageously causes a different expansion, or swelling, of the two coupling portions 31, 41. In more detail, following the greater absorption of the second coupling portion 41, this swells more, detaching itself from the first coupling portion 31. Advantageously, the first and second protection elements 3, 4 are coupled mechanically (by shape engagement) and chemically as described above.
[0131] In more detail, the preparation step of the protective cap 1 provides for the creation of the first protection element 3 and the second protection element 4 chemically coupled by means of a hydrolyzable covalent bond, which is advantageously arranged to be hydrolyzed in contact with the rinsing fluid.
[0132] Advantageously, therefore, during the rinsing step the aforementioned covalent bond between the first and second protection element 3, 4, in contact with the rinsing fluid, is hydrolyzed and the second protection element 4 separates from the first protection element 3 (and therefore from the portion of the eyeglass frame 2). Advantageously, the rinsing fluid causes both the chemical detachment by hydrolysis of the covalent bond between the two coupling portions 31, 41 and the mechanical detachment by swelling of the second coupling portion 41.
[0133] According to a different embodiment, apart from the examples given above, a different technical solution to the drawbacks of the prior art is defined below which provides that the step of arranging the protective cap 1 provides for the creation of the first protection element 3 and the second protection element 4 chemically coupled by a hydrolyzable covalent bond. In particular, this embodiment is independent of whether the protection elements 3, 4 have a different swelling, i.e. the protection elements 3, 4 may have the same swelling or may not swell at all.
[0134] In this case, advantageously during the rinsing step the aforementioned covalent bond between the first and second protection element 3, 4, in contact with the rinsing fluid, is hydrolyzed and the second protection element 4 separates from the first protection element 3, as described above.
[0135] However, this different embodiment may include the process steps described above and/or below and will therefore not be described further.
[0136] According to the preferred embodiment, the rinsing fluid used in the rinsing step is water-based, comprising water or a solution of water and surfactants.
[0137] Advantageously, the rinsing fluid is at a temperature of between 30° C. and 70° C., and preferably between 30° C. and 50° C.
[0138] According to any one of the described embodiments, the second material of which at least the second coupling portion 41 is made is advantageously substantially insoluble in the rinsing fluid (for example insoluble in water-based liquids, in particular not water-soluble), in particular at the process temperatures described above, so as to allow both the second protection element 4 and the rinsing fluid to be recycled.
[0139] Advantageously, in order to accelerate the absorption of the rinsing fluid by the second material, and to reduce the duration of the rinsing step, the emission of ultrasounds inside the rinsing bath is provided in this step.
[0140] Advantageously, the ultrasounds are arranged to intercept the protective cap 1, favoring the absorption of the rinsing fluid by the second material.
[0141] Advantageously, moreover, the ultrasound emission continues for the entire duration of the rinsing step.
[0142] According to an embodiment, the protective cap 1 was made using Nylon as the first material and as the second material a material comprising a polymer matrix of polyvinyl alcohol (PVA) and glycerol, and an additive comprising calcium stearate and reinforcing fillers consisting of functionalized silica. According to the aforementioned embodiment, the first swelling S1 of the first material is about 9% while the second swelling S2 of the second material is about 24% (measured as a percentage of its own absorbed weight).
[0143] The aforementioned values were obtained by means of a swelling test carried out by immersing the first and second material in water at 45° C. for 14 min and simultaneously applying ultrasound.
[0144] The protective cap 1 was injection molded and used in a processing method as described above. It was therefore observed that following the rinsing step, the second protection element 4 detaches from the first protection element 3 and from the portion of frame 2, leaving the surface of the heel 23 uncovered for the second surface treatment step.
[0145] The invention thus conceived therefore achieves the intended objects.
[0146] The contents of the Italian patent application number 102022000006500, from which this application claims priority, are incorporated herein by reference.