PHOTOELECTRODE AND PREPARATION METHOD THEREFOR, AND PLATINUM-BASED ALLOY CATALYST AND PREPARATION METHOD THEREFOR
20230313394 · 2023-10-05
Inventors
Cpc classification
C25B9/65
CHEMISTRY; METALLURGY
C25D3/567
CHEMISTRY; METALLURGY
C25B11/052
CHEMISTRY; METALLURGY
International classification
C25B9/50
CHEMISTRY; METALLURGY
C25B11/052
CHEMISTRY; METALLURGY
C25B9/65
CHEMISTRY; METALLURGY
Abstract
The present application discloses a photoelectrode and a preparation method therefor, and a Pt-based alloy catalyst and a preparation method therefor. The method for preparing the Pt-based nano-alloy catalyst includes: placing a photoelectrode in an electrolytic cell with at least one light-transmitting surface and including an electrolyte; using a light source to irradiate a surface of the photoelectrode from the light-transmitting surface of the electrolytic cell, where the photoelectrode includes an active metal layer, a passivation layer, a semiconductor light absorption layer, a rear conductive layer, and an insulating protective layer that are sequentially stacked along the light incident direction; based on an electrochemical workstation and light irradiation, using a Pt electrode and a reference electrode to match the photoelectrode to electrochemically treat the surface of the photoelectrode; and cleaning the electrochemically-treated photoelectrode to obtain the Pt-based nano-alloy catalyst and a photoelectrode modified by the Pt-based nano-alloy catalyst.
Claims
1. (canceled)
2. (canceled)
3. (canceled)
4. A method for preparing a Pt-based nano-alloy catalyst, comprising: preparing a photoelectrode: providing a p-type monocrystalline silicon substrate as a planar silicon substrate, the p-type monocrystalline silicon substrate being a light absorption layer, with a doping concentration of 10.sup.14-10.sup.18 cm.sup.−3, and the light absorption layer having a thickness of 1-1000 μm; chemically cleaning the planar silicon substrate, and then performing nanostructured treatment on a front surface of the planar silicon substrate, to obtain a silicon micro-nanowire array; depositing a passivation layer with a thickness of 1-5 nm on the front surface of the planar silicon substrate or the silicon micro-nanowire array substrate; depositing an active metal layer comprising at least one of titanium, zirconium, aluminum, zinc, iron or copper and having a thickness of 10-80 nm on the passivation layer; depositing a rear conductive layer with a thickness of 100-5000 nm on a back surface of the planar silicon substrate or the silicon micro-nanowire array substrate; fixing a wire to the rear conductive layer by using an adhesive, and insulating and sealing the rear conductive layer, the adhesive, and the wire, so that the planar silicon substrate or the silicon micro-nanowire array exposes only a region in which the active metal layer is deposited as an effective operation region of the photoelectrode, to obtain the photoelectrode; placing the photoelectrode in an electrolytic cell with at least one light-transmitting surface and comprising an electrolyte; causing excitation light emitted by a light source to irradiate a surface of the photoelectrode from the light-transmitting surface of the electrolytic cell, wherein the photoelectrode comprises an active metal layer, a passivation layer, a semiconductor light absorption layer, a rear conductive layer, and an insulating protective layer that are sequentially stacked in an incident direction of the excitation light; based on an electrochemical workstation, and under the irradiation of the excitation light, using a Pt electrode and a reference electrode to match the photoelectrode to electrochemically treat the surface of the photoelectrode; and cleaning the electrochemically-treated photoelectrode to obtain a photoelectrode modified by an Ag—Pt nano-alloy catalyst.
5. The method for preparing a Pt-based nano-alloy catalyst according to claim 4, wherein based on an electrochemical workstation, and under the irradiation of the excitation light, using a Pt electrode and a reference electrode to match the photoelectrode at room temperature to electrochemically treat the surface of the photoelectrode.
6. The method for preparing a Pt-based nano-alloy catalyst according to claim 4, wherein electrochemical treatment is performed on the surface of the photoelectrode under the irradiation of light, and the electrochemical treatment is repeated linear potential scanning, with a potential range of +0.5 V vs. RHE to −2.5 V vs. RHE.
7. The method for preparing a Pt-based nano-alloy catalyst according to claim 6, wherein scanning is performed for 5-20 times.
8. The method for preparing a Pt-based nano-alloy catalyst according to claim 4, wherein the electrolyte is one of 0.1-5 mol/L sulfuric acid, hydrochloric acid, nitric acid, boric acid, phosphoric acid or carbonic acid.
9. The method for preparing a Pt-based nano-alloy catalyst according to claim 4, wherein the reference electrode is a saturated Ag/AgCl electrode.
10. A Pt-based nano-alloy catalyst prepared by using the method for preparing a Pt-based nano-alloy catalyst according to claim 4.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0041] The foregoing solutions are further described below with reference to specific embodiments. It should be understood that these embodiments are used to illustrate the present application and are not used to limit the scope of the present application. Implementation conditions adopted in the embodiments can be further adjusted as conditions of specific manufacturers, and implementation conditions not indicated are usually those in routine experiments.
[0042] The present application provides a photoelectrode, which takes p-type monocrystalline silicon as a substrate. A method for preparing the photoelectrode includes the following steps. [0043] 1) Chemically clean a planar silicon substrate, and then perform nanostructured treatment on a front surface of the planar silicon substrate, to obtain a silicon micro-nanowire array. [0044] 2) Deposit a passivation layer with a thickness of 1-5 nm on the front surface of the planar silicon substrate or the silicon micro-nanowire array substrate. [0045] 3) Deposit an active metal layer including at least one of titanium, zirconium, aluminum, zinc, iron or copper and having a thickness of 10-80 nm on the passivation layer. [0046] 4) Deposit a rear conductive layer with a thickness of 100-5000 nm on a back surface of the planar silicon substrate or the silicon micro-nanowire array. [0047] 5) Fix a wire to the rear conductive layer by using an adhesive, and insulate and seal the rear conductive layer, the adhesive, and the wire, so that the planar silicon substrate or the silicon micro-nanowire array exposes only a region in which the active metal layer is deposited as an effective operation region of the photoelectrode, to obtain the photoelectrode.
[0048] A p-type semiconductor substrate is a light absorption layer, with a doping concentration of 10.sup.14-10.sup.18 cm.sup.−3. The light absorption layer has a thickness of 1-1000 μm. The photoelectrode has a composite layer structure, and includes an active metal layer, a passivation layer, a semiconductor light absorption layer, a rear conductive layer, and an insulating protective layer in an incident direction of the light.
[0049] Step 1) includes cutting a substrate to a target size, chemically cleaning the substrate, and performing nanostructured treatment on the planar silicon substrate, to obtain the silicon micro-nanowire array which may be prepared by referring to the patent (No. CN 200810183135.0 or No. CN 201610183558.7).
[0050] Next, a method for preparing a Pt-based nano-alloy on the surface of the foregoing photoelectrode (also referred to as a method for photo-assisted modification of a Pt-based nano-alloy on a photoelectrode surface) is described. The method includes: placing a photoelectrode in an electrolytic cell with at least one light-transmitting surface and including an electrolyte; causing excitation light emitted by a light source to irradiate a surface of the photoelectrode from the light-transmitting surface of the electrolytic cell, where the photoelectrode includes an active metal layer, a passivation layer, a semiconductor light absorption layer, a rear conductive layer, and an insulating protective layer that are sequentially stacked in an incident direction of the excitation light; based on an electrochemical workstation, and under the irradiation of the excitation light, using a Pt electrode and a reference electrode to match the photoelectrode to electrochemically treat the surface of the photoelectrode; and performing multiple linear or cyclic potential scans on the surface of the photoelectrode under illumination, where during the scans, the active metal layer of the photoelectrode is gradually dissolved in an electrolyte, and the Ag—Pt nano-alloy is formed on the surface of the photoelectrode (that is, the photoelectrode modified by the Pt-based nano-alloy catalyst is obtained).
[0051] In this implementation, a saturated Ag/AgCl electrode is used as the reference electrode, a Pt electrode is used as the counter electrode, and the photoelectrode obtained in step 5) is used as the working electrode. The electrolyte is 0.1-5 mol/L sulfuric acid, hydrochloric acid or phosphoric acid. Under irradiation of simulated sunlight, the working electrode is scanned linearly in the potential range of +0.5 V vs. RHE to −2.5 V vs. RHE (for example, for 5-20 times). Photoelectrochemical performance tests of the obtained photoelectrode under irradiation of simulated sunlight showed that a saturated photocurrent of the planar silicon photoelectrode modified by the Ag—Pt nano-alloy could be significantly increased (greater than 2 mA/cm.sup.2), while a turn-on potential thereof was greatly reduced (greater than 0.42 V); a saturated photocurrent of the silicon micro-nanowire array photoelectrode modified by the Ag—Pt nano-alloy reached 33.3 mA/cm.sup.2, an overpotential required for the photocurrent to reach 10 mA/cm.sup.2 was as low as 0 V vs. RHE, and the photocurrent had no obvious decrease during the 28-hour test period.
[0052] Formation Mechanism of the Alloy:
[0053] In the solution of the present application, when the photoelectrode surface undergoes multiple linear or cyclic potential scans under illumination, the active metal layer of the photoelectrode is gradually dissolved in the electrolyte, and the Ag—Pt nano-alloy is formed on the photoelectrode surface. The formation mechanism of the alloy: A semiconductor light absorption layer absorbs excitation light to generate photo-generated electrons and photo-generated hole pairs. When a positive potential acts on the photoelectrode, photo-generated holes promote the oxidation of active metals on the front surface, and the oxidized metals are gradually dissolved in an acidic electrolyte. When a negative potential acts on the photoelectrode, the Pt electrode is under action of a relatively positive potential. If the potential of the Pt electrode reaches or is more positive than 1.2 V vs. RHE, the Pt.sup.2+ ions can be dissolved out of the Pt electrode and enter the electrolyte. In addition, the Ag.sup.+ ions in a saturated Ag/AgCl reference electrode permeate into the electrolyte to some extent. Since the redox potentials of Ag.sup.+/Ag and Pt.sup.2+/Pt are more positive than that of Ti.sup.4+/Ti, and the light-illuminated Si absorber can provide the required electrons, Ag—Pt NPs can be thermodynamically deposited on the Si substrate through galvanic replacement reactions. When the active metals on the front surface of the working electrode are completely dissolved, the formation amount of the Ag—Pt nano-alloy tends to be saturated, that is, the Ag—Pt nano-alloy is not added continuously with repeated potential scanning.
[0054] The active metals on the front surface of the photoelectrode play a promoting or even decisive role in the formation of the Ag—Pt nano-alloy. The active metals on the front surface are gradually dissolved in multiple linear potential scans to completely disappear, and the Ag—Pt nano-alloy is gradually formed to saturation on the photoelectrode surface. Correspondingly, the photoelectrode surface is gradually modified by the Ag—Pt nano-alloy catalyst, and corresponding electrocatalytic and photoelectrochemical performance is gradually improved to finally keep a stable state. When the surface of the photoelectrode is processed into a structured silicon micro-nanowire array, a specific surface area of the photoelectrode is greatly increased, and the light absorption capacity is also significantly enhanced, which is conducive to the generation of photo-generated electrons and photo-generated holes and promotes the formation of the Ag—Pt alloy through reduction. Because the active metal layer completely wraps the semiconductor light absorption layer, the formed Ag—Pt alloy can be uniformly distributed on the surface of the photoelectrode. In the absence of light, although the photoelectrode at a negative potential can make the Pt counter electrode at a positive potential slightly oxidized and dissolved (that is, the dark current density is very small), Ag.sup.+ and Pt.sup.2+ in the solution cannot be reduced to the Ag—Pt nano-alloy on the photoelectrode surface. However, under the condition of illumination, the oxidation and dissolution amount of the Pt counter electrode increases significantly (the photocurrent is very high), and the Ag—Pt alloy can be successfully formed on the surface of the photoelectrode through reduction. In addition, when the active metal layer is excessively thin (for example, 10 nm or below), it is difficult to form a continuous film on the surface of the nanostructured semiconductor layer, and the time required for the active metals to be completely dissolved is excessively short, so that the formed Ag—Pt alloy has an excessively small size, is excessively sparse, and has excessively low catalytic performance. When the active metal layer is excessively thick, it is difficult for incident light to penetrate the metal layer and be absorbed by the semiconductor, and there are no or very few photo-generated electrons and holes, which is not conducive to the photo-assisted metal oxidation and the formation of the photo-assisted Ag—Pt alloy through reduction.
[0055] The passivation layer introduced between the active metal layer and the semiconductor light absorption layer can effectively inhibit the recombination of photo-generated carriers at an interface, thus promoting oxidization of the active metal layer by the photo-generated holes, and promoting the reduction of Ag.sup.+ and Pt.sup.2+ on the photoelectrode surface. However, the thickness of the passivation layer should not be excessively large (e.g., greater than 10 nm), otherwise the passivation layer hinders the transmission of photo-generated electrons and holes between the light absorption layer and the surface of the photoelectrode, thus inhibiting the oxidation of active metals on the front surface and the formation of the Ag—Pt alloy through reduction. It should be noted that the used electrolyte must be acidic, otherwise the oxidized active metals on the front surface cannot be dissolved in the electrolyte, thus forming an oxide protective layer on the surface of the active metal, thus making the subsequent oxidation process of the active metals on the front surface unsustainable.
[0056] In implementations, the preparation of the photoelectrode and the preparation of the Pt-based nano-alloy catalyst on the surface of the photoelectrode are coherent actions.
[0057] Next, the implementations of the present application are described with reference to the drawings.
Embodiment 1
[0058] A method for preparing a Pt-based (nano) alloy for photo-assisted modification on a surface of a photoelectrode is shown in
[0064] In the absence of light, the dark current density of the photoelectrode at −1.0 V vs. RHE was only 0.01 mA/cm.sup.2. After irradiation of simulated sunlight and continuous linear potential scans, it was observed that the density of the saturated photocurrent gradually increased with the potential scans, from 16.1 mA/cm.sup.2 in the first potential scan to 29.3 mA/cm.sup.2 in the seventh scan, and then stabilized at about 29.5 mA/cm.sup.2. In addition, the turn-on potential gradually moved in an anodic direction from −0.21 vs. RHE in the first scan to +0.20 vs. RHE in the seventh scan, and then stabilized at this value. Before the electrochemical test, there was no Ag—Pt alloy on the planar silicon substrate. After 7 or more linear potential scans under illumination, the Ag—Pt nano-alloy was uniformly distributed on the planar silicon surface, with a size distribution range of 10-40 nm. It can be learned that by using the solution of this implementation of the present application, photo-assisted modification of the Pt-based alloy catalyst on the surface of the planar photoelectrode can be performed (see
[0065] The obtained photoelectrode is shown in
[0066] A side of the planar silicon substrate 11 is provided with a rear conductive layer 12, and the rear conductive layer is connected to a wire 15.
[0067] A side of the planar silicon substrate 11 opposite to the rear conductive layer 12 is provided with a silicon micro-nanowire array layer 17 and an active metal layer 14. Preferably, an outer side of the photoelectrode is wrapped with an insulating layer 16, and only the active metal layer 14 is exposed. The silicon micro-nanowire array layer 17 is deposited on the exposed surface of the active metal layer 14.
Embodiment 2
[0068] This embodiment differs from Embodiment 1 in that a planar silicon substrate is processed into a silicon micro-nanowire array structure first, and then subsequent photo-assisted modification of a Pt-based alloy is performed. A main preparation process includes the following steps. [0069] 1) Chemically clean a planar silicon substrate, and reduce a size of polystyrene (PS) spheres on a front surface of the planar silicon substrate through self-assembly of the PS spheres and by using a reactive ion etching process to obtain a PS sphere colloid mask. [0070] 2) Deposit, through electron beam evaporation, a 5/40 nanometer titanium/gold bimetallic layer on the planar silicon substrate containing the PS sphere mask, and then place the planar silicon substrate in tetrahydrofuran and chloroform in sequence for ultrasonic treatment for 10 min to remove the PS sphere colloid mask. [0071] 3) Etch in a mixed aqueous solution of HF and H.sub.2O.sub.2 for 100 min to prepare an ordered silicon micro-nanowire array, and then remove the residual titanium/gold with aqua regia to obtain the silicon micro-nanowire array, with a morphology shown in
[0076] In
[0077] In the absence of light, the dark current density of the photoelectrode was only 0.02 mA/cm.sup.2. After irradiation of simulated sunlight and continuous scans, it was observed that the density of the saturated photocurrent gradually increased from 22.0 mA/cm.sup.2 in the first linear potential scan to 33.3 mA/cm.sup.2 in the eighth scan. In addition, the turn-on potential gradually moved from −0.10 vs. RHE in the first scan to +0.23 vs. RHE in the eighth scan. It was concluded by analyzing the micro-morphology after linear potential scanning of the photoelectrode for different times that, after seven linear potential scans, the Ag—Pt nano-alloy was formed and stabilized on the surface of the silicon nanowire, and the Ti layer deposited before completely disappeared. Further, stability of the silicon micro-nanowire array photoelectrode with the surface modified by the Ag—Pt nano-alloy was tested (under the condition that −0.8 V vs. RHE potential was applied in a 0.5 M H.sub.2SO.sub.4 electrolyte under irradiation of simulated sunlight, the relationship between the current density and the test time was observed), and obtained results are shown in
[0078] The attenuation of the photocurrent density of the silicon nanowire photoelectrode modified by the Ag—Pt nano-alloy could be neglected under the condition of the continuous three-stage test (8-10 hours each time), indicating that a photoelectrode with excellent catalytic activity can be prepared by using a method for photo-assisted modification of a Pt-based nano-alloy, and has excellent long-term working stability.
[0079] Photoelectrochemical performance tests of the obtained photoelectrode under irradiation of simulated sunlight showed that a saturated photocurrent of the planar silicon photoelectrode modified by the Ag—Pt nano-alloy could be significantly increased (greater than 2 mA/cm.sup.2), while a turn-on potential thereof was greatly reduced (greater than 0.42 V); a saturated photocurrent of the silicon micro-nanowire array photoelectrode modified by the Ag—Pt nano-alloy reached 33.3 mA/cm.sup.2, an overpotential required for the photocurrent to reach 10 mA/cm.sup.2 was as low as 0 V vs. RHE, and the photocurrent had no obvious decrease during the 28-hour test period.
[0080] An embodiment of the present application provides a Pt-based alloy catalyst (also referred to as a Pt-based nano-alloy catalyst) prepared by using the foregoing method.
[0081] The foregoing embodiments are only intended to illustrate the technical concept and characteristics of the present application, so that a person skilled in the art can understand the content of the present application and implement the content accordingly, and the embodiments cannot be used to limit the protection scope of the present application. Any equivalent transformation or modification made based on the spirit of the present application should fall within the protection scope of the present application.