RADIAL AIR BEARING DEVICE AND METHOD FOR PRODUCING A RADIAL AIR BEARING DEVICE
20230313831 ยท 2023-10-05
Inventors
Cpc classification
F16C17/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A radial air bearing device includes a bearing plate, a spring steel sheet, and a bearing receptacle. The bearing plate includes one or more bearing plate parts with an inner main side and two wide sides. First and second retaining lugs are provided on each wide side and are bent to the outside. The spring steel sheet includes one or more spring steel sheet parts. The bearing receptacle includes a recess with an inner wall and a first groove and a second groove which extend outwards from the recess. The first groove is arranged axially offset with respect to the second groove. The bearing plate parts and the spring steel sheet parts are arranged along the inner wall so that the spring steel sheet runs between the bearing plate and the inner wall and so that the first and second retaining lugs engage in the first or second groove.
Claims
1. A radial air bearing device comprising: a bearing plate which comprises one or more bearing plate parts with an inner main side and two wide sides, wherein a first retaining lug and a second retaining lug are provided on each wide side, these being bent to the outside; a spring steel sheet which comprises one or more spring steel sheet parts; and a bearing receptacle comprising a recess with an inner wall and at least one first groove and at least one second groove which extend outwards from the recess, wherein the at least one first groove is arranged axially offset with respect to the least one second groove, wherein the one or more bearing plate parts and the one or more spring steel sheet parts are arranged along the inner wall so that the spring steel sheet runs between the bearing plate and the inner wall, and so that the first retaining lugs and the second retaining lugs engage in the at least one first groove or in the at least one second groove.
2. A radial air bearing device according to claim 1, wherein the one or more spring steel sheet parts have in each case an inner main side and two wide sides, wherein a first retaining lug and a second retaining lug are provided on one of the wide sides, these retaining lugs being bent to the outside, and wherein the first retaining lug and the second retaining lug engage in the first groove or in the second groove.
3. A radial air bearing device according to claim 1, wherein the first and second retaining lugs are, in each case, bent to the outside via a bending edge substantially longitudinally to an axial direction of the recess, or are bent to the outside via a bending edge substantially transversely to the axial direction.
4. A radial air bearing device according to claim 1, wherein in the case of the bearing plate which comprises only one bearing plate part or in the case of the spring steel sheet which comprises only one spring steel sheet part, the wide sides thereof face one another, or wherein in the case of the bearing plate or in the case of the spring steel sheet with multiple bearing plate parts or spring steel sheet parts in each case one of the wide sides of adjacent bearing plate parts or adjacent spring steel sheet parts face one another.
5. A radial air bearing device according to claim 1, wherein the first and the second retaining lugs are formed from plate portions of the one-piece bearing plate part and/or the one-piece spring steel sheet part.
6. A radial air bearing device according to claim 5, wherein the bearing plate part or the spring steel sheet part has a rectangular basic form with slots which define the plate portions, or wherein the bearing plate part or the spring steel sheet part has a rectangular basic form with plate portions, which protrude beyond the basic form, for the retaining lugs.
7. A radial air bearing device according to claim 1, wherein the first retaining lugs and the second retaining lugs run parallel to a face side of the bearing plate part or the spring steel sheet part, and their bending edges are spaced apart from the face side of the bearing plate part or the spring steel sheet part.
8. A radial air bearing device according to claim 1, wherein the bearing plate comprises tongues formed by recesses in the bearing plate and/or wherein the spring steel sheet comprises tongues formed by recesses in the spring steel sheet.
9. A radial air bearing device according to claim 8, wherein the recess is formed to be U-shaped, H-shaped, rectangular or triangular.
10. A radial air bearing device according to claim 8, wherein the bearing plate in an idle position is prestressed in such a manner that the tongues protrude inwards in regions relative to the face sides.
11. A radial air bearing device according to claim 8, wherein positions of the tongues in the spring steel sheet correspond to positions of the tongues in the bearing plate.
12. A radial air bearing device according to claim 1, wherein the spring steel sheet part comprises clips, and wherein the bearing plate part comprises slots on the wide sides in which the clips engage.
13. A radial air bearing device according to claim 1, wherein the inner main side of the bearing plate part is coated.
14. A radial air bearing device according to claim 1, wherein the first and second grooves are arranged on opposite edge regions in the axial direction of a lateral surface of the recess.
15. A method for producing a radial air bearing device according to claim 1, the method comprising: providing a spring steel sheet blank and imprinting a wave form into the spring steel sheet blank for the formation of a spring steel sheet part; providing a bearing plate blank with plate regions for first and second retaining lugs and bending the plate regions for the formation of a bearing plate part; and inserting the spring steel sheet part and the bearing plate part into a recess of a bearing receptacle so that the first retaining lugs of the bearing plate part engage in a first groove or in first grooves and so that the second retaining lugs of the bearing plate part engage in a second groove or in second grooves.
16. A radial air bearing device according to claim 2, wherein the first and second retaining lugs are, in each case, bent to the outside via a bending edge substantially longitudinally to an axial direction of the recess, or are bent to the outside via a bending edge substantially transversely to the axial direction.
17. A radial air bearing device according to claim 16, wherein in the case of the bearing plate which comprises only one bearing plate part or in the case of the spring steel sheet which comprises only one spring steel sheet part, the wide sides thereof face one another.
18. A radial air bearing device according to claim 16, wherein in the case of the bearing plate or in the case of the spring steel sheet with multiple bearing plate parts or spring steel sheet parts in each case one of the wide sides of adjacent bearing plate parts or adjacent spring steel sheet parts face one another.
19. A radial air bearing device according to claim 9, wherein the bearing plate in an idle position is prestressed in such a manner that the tongues protrude inwards in regions relative to the face sides.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Several exemplary embodiments are explained in greater detail below on the basis of the drawing. In the drawing:
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[0054] In the figures, identical components or component with the same function are provided with identical reference numbers.
DETAILED DESCRIPTION
[0055]
[0056] The radial air bearing device has a bearing sleeve 1 as an exemplary embodiment of a bearing receptacle. Bearing sleeve 1 comprises a continuous circular recess 3 from which two grooves extend radially outwards. Of the grooves, only a first groove 5 arranged on the front side is visible in
[0057] The radial air bearing device further comprises an inner annular bearing plate 9 and an annular spring steel sheet 11 which surrounds bearing plate 9 and is arranged between bearing sleeve 1 and bearing plate 9. Bearing plate 9 and spring steel sheet 11 are formed in one piece, i.e. bearing plate 9 and spring steel sheet 11 comprise only one bearing plate or only one spring steel sheet part. In this case, bearing plate 9 and spring steel sheet 11 can also synonymously be referred to as bearing plate part or spring steel sheet part. This also applies to further exemplary embodiments with a one-piece bearing plate or one-piece spring steel sheet.
[0058] Bearing plate 9 comprises retaining lugs which extend radially outwards, engage in the grooves and hold bearing plate 9 in its position in recess 3 as a result of its spring tension. Only front-side first retaining lugs 13 are visible in
[0059] Bearing plate 9 surrounds a rotating component (not represented in
[0060] The above-mentioned components of the radial air bearing device are represented individually in
[0061]
[0062] Bearing sleeve 1 has a circular ring-cylindrical basic form with a circular-cylindrical recess 3 for the rotating component. Spring steel sheet 11 and bearing plate 9 are arranged in recess 3 so that they run along an inner wall 65 of recess 3. Two grooves extend radially outwards from recess 3, namely a first groove 5 and a second groove 7, which, in this exemplary embodiment, have a rectangular cross-section. First and second groove 5, 7 are arranged opposite one another on a front side and a rear side of bearing sleeve 1 so that they are arranged on a line parallel to an axial direction through bearing sleeve 1. The axial direction corresponds to the axis of rotation of the rotating component. In this exemplary embodiment, grooves 5, 7 are formed as continuous recesses. Alternatively, they can be formed as blind holes.
[0063] Instead of in a bearing sleeve 1, recess 3 and grooves 5, 7 can be provided in a housing as an exemplary embodiment of a bearing receptacle, in which housing recess 3 and grooves 5, 7 are arranged in the same manner as described above. Such a recess 3 in a housing can be formed, for example, as a bore hole in a turbocharger housing.
[0064]
[0065] The bearing plate part as bearing plate 9 has a rectangular, in particular strip-shaped basic form. It has two opposite longitudinal sides 19. Longitudinal sides 19 are the front and rear face sides of circularly curved bearing plate 9. Bearing plate 9 furthermore has two opposite wide sides 21 which run at an angle, in particular transversely to longitudinal sides 19. In the mounted state, an inner main side 17 faces away from spring steel sheet 11, and, in the mounted state, an outer main side faces spring steel sheet 11.
[0066] A first retaining lug 13 and a second retaining lug 15 which are formed from plate portions which are bent outwards are provided on each wide side 21. Retaining lugs 13, 15 protrude in the longitudinal direction in the flat state. In this exemplary embodiment, the plate portions are rectangular. First retaining lugs 13 are arranged opposite one another and run adjacent to and flush with one longitudinal side 19. Second retaining lugs 15 are arranged opposite one another and run adjacent to and flush with other longitudinal side 19.
[0067] Tongues 23 through recesses 25 in bearing plate 9 are formed in bearing plate 9. Tongues 23 extend in a longitudinal direction which corresponds to a circular rotating direction of curved bearing plate 9. In this exemplary embodiment, three identically formed tongues 21 are provided by way of example.
[0068] Recess 25 has two longitudinal regions which extend along and adjacent to longitudinal sides 19, and a transverse region connecting the longitudinal regions. The longitudinal regions run parallel to the longitudinal direction and the transverse region perpendicular thereto so that tongue 23 is formed to be rectangular. Alternatively, the transverse region can run in a curved manner so that tongue 23 is formed, for example, to be U-shaped.
[0069] Transversely running slots 27 are provided adjacent to wide sides 21, which slots 27 are formed so that spring steel sheet 11 can engage. Slots 27 do not extend to longitudinal sides 19.
[0070] In the mounted state, bearing plate 9 is annular, as represented in
[0071] Inner main side 17 of bearing plate 9 is coated. In the case of mounted bearing plate 9, the coating protects inner main side 17 and reduces the friction so that it facilitates the starting of the rotatable component.
[0072]
[0073]
[0074] One-piece spring steel sheet 11 is formed to be wavy, wherein wave troughs and wave peaks extend perpendicular to the longitudinal direction. Clips 33 which are formed as planar, rectangular plate regions of spring steel sheet 11 are provided on wide sides 31. In one alternative exemplary embodiment, clips 33 can be trapezoidal. Clips 33 can be introduced into slots 27 of bearing plate 9.
[0075] In the mounted state, spring steel sheet 11 is annular so that wide sides 31 face one another and there is a gap between them. Alternatively, clips 33 strike one another or overlap.
[0076] The dimensions of spring steel sheet 11 and bearing plate 9 are selected so that bearing plate 9 is advantageously just as wide as spring steel sheet 11. However, spring steel sheet 11 is advantageously wider than tongues 23. The lateral edge regions of bearing plate 9 next to tongues 23 can, during assembly of spring steel sheet 9 and bearing plate 11 and subsequent insertion into bearing bush 1, arch up so that they fix spring steel sheet 11 in recess 3. The length of spring steel sheet 11 is such that the wavy region extends between slots 27 and clips 27 engage in slots 23, wherein clips 27 can protrude beyond wide sides 19 of bearing plate 9 at least in a flat state.
[0077]
[0078]
[0079] Circular spring steel sheet 11 and circular bearing plate 9, which have been assembled, are jointly inserted into recess 3 of the bearing receptacle so that first retaining lugs 13 engage in first groove 5 and second retaining lugs 15 engage in second groove 7 and as a result spring steel sheet 11 and bearing plate 9 are retained in their form and position, as represented in
[0080] As a result of the tensioning of circular bearing plate 9, tangential forces which act oppositely and retain retaining lugs 13, 15 positively in grooves 3, 7 act on retaining lugs 13, 15 of opposite wide sides 21. Retaining lugs 13, 15 advantageously bear flat against the walls of grooves 5, 7. An additional fixing of retaining lugs 13, 15 can be provided.
[0081] In an idle position, circular bearing plate 9 is prestressed such that that tongues 23 advantageously protrude inwards in regions relative to longitudinal sides 19. The edge regions of bearing plate 9 to the side of tongues 23 hold spring steel sheet 11 in its position.
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[0085] Mold 47 comprises a lower part 49, which is represented in the top view and in the side view (at the top), and two side parts 51, which are represented in the top view.
[0086] Lower part 49 comprises a support 53 for multiple bearing plate parts and positioning devices 55 which protrude laterally of support 49 and are arranged in pairs on opposite sides. Side parts 51 serve to bend retaining lugs 13, 15 and comprise sipes 57 in which positioning devices 55 engage if side parts 51 are lowered to the side of support 53 and thereby bend via plate regions protruding beyond support 53 which form retaining lugs 13, 15. In this exemplary embodiment, in each case three positioning devices 55 for three bearing plate blanks 59 are provided, by way of example, on the sides.
[0087] One-piece bearing plate blank 59 has a rectangular basic form with regions protruding on the wide sides for retaining lugs 13, 15. Its form corresponds to the form of the bearing plate part in a flat state, as represented by way of example in
[0088] During lowering of side parts 51, the plate regions projecting beyond support 53 are bent and thus retaining lugs 13, 15 which project outwards in the case of the bearing plate part which is bent later are formed.
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[0090] The assembly and insertion of the bearing plate part and the spring steel sheet part are subsequently carried out, as has already been described in conjunction with
[0091] Further exemplary embodiments of bearing sleeve 1 and bearing plate part as bearing plate 9 and spring steel sheet part as spring steel sheet 11 are described below.
[0092]
[0093] Instead of in a bearing sleeve 1, recess 3 and grooves 5, 7 can be provided in a housing as an exemplary embodiment of a bearing receptacle, in which housing recess 3 and grooves 5, 7 are arranged in the same manner as described above. Such a recess 3 in a housing can be formed, for example, as a bore hole in a turbocharger housing.
[0094]
[0095] The bearing plate part as bearing plate 9 has a rectangular, in particular strip-shaped basic form. It has two opposite longitudinal sides 19. Longitudinal sides 19 are the front and rear face sides of bent bearing plate 9 which has been inserted into the bearing receptacle. Bearing plate 9 furthermore has two opposite wide sides 21 which run transversely to longitudinal sides 19. In the mounted state, an inner main side 17 faces away from spring steel sheet 11, and, in the mounted state, an outer main side faces spring steel sheet 11.
[0096] A first retaining lug 13 and a second retaining lug 15 which are formed from plate regions which, in the flat state, are the corner regions of the rectangular basic form are provided on each wide side 21. Slots 63 which run from longitudinal sides 19 into the plate interior parallel to wide sides 21 define these regions and enable bending thereof to the outside. As a result of this, bending edges 67 run parallel to longitudinal sides 19, but are offset inwardly from these, so that the main sides of first retaining lugs 13 are oriented parallel to one of longitudinal sides 19 and the main sides of second retaining lugs 15 are oriented parallel to other longitudinal side 19.
[0097] Tongues 23 through recesses 25 in bearing plate 9 are formed in bearing plate 9. Tongues 23 extend in a longitudinal direction which corresponds to a circular rotating direction of rounded bearing plate 9. In this exemplary embodiment, three identical, rectangular tongues 21 are provided by way of example.
[0098] Inner main side 17 of bearing plate 9 is coated. In the case of mounted bearing plate 9, the optional coating protects inner main side 17 and reduces the friction so that it facilitates starting of the rotatable component.
[0099] In the mounted state, bearing plate 9 is annular so that first retaining lugs 13 engage in first groove 5 of a bearing receptacle and second retaining lugs engage in second groove 7 of a bearing receptacle. As a result of this, the edge regions overlap on wide sides 21. Retaining lugs 13, 15 oriented parallel to longitudinal sides 19 enable easier placing of bearing plate 1 into recess 3 and grooves 3, 5. It is also less sensitive to shear forces.
[0100] Slots 27, into which a spring steel sheet 11 can be introduced, are not provided in this exemplary embodiment. In the case of an alternative exemplary embodiment, they can, however, be provided with such retaining lugs 13, 15.
[0101]
[0102] Spring steel sheet 11, which only comprises one spring plate part, has the same form as bearing plate 9 described in conjunction with
[0103] Spring steel sheet 11 is formed to be wavy, wherein the peaks and troughs of the waves run parallel to wide sides 31.
[0104] Spring steel sheet 11 furthermore has tongues 23 formed by rectangular recesses 25. They prevent excess deformation of the wave form in the case of heat-induced material expansion which could negatively influence the spring action.
[0105] Bearing plate 9 and spring steel sheet 11, which have been described in
[0106]
[0107] Spring steel sheet 11 has the same form as bearing plate 9 described in conjunction with
[0108] In a further exemplary embodiment, bearing plate parts and spring steel sheet parts, bending edges 67 of which run parallel to one another, are inserted in a bearing receptacle. Thus, for example, spring steel sheet 11 from
[0109]
[0110] In this exemplary embodiment, tongues 23 are formed by H-shaped recesses 25, wherein a transverse slot runs between two longitudinal slots so that tongues 23 are formed on both sides of the transverse slot, the tongue tips of which tongues 23 face one another. Such a tongue form can also be provided in the case of a spring steel sheet 11.
[0111]
[0112] The radial air bearing device has a bearing sleeve 1 as an exemplary embodiment of a bearing receptacle. Bearing sleeve 1 has a circular recess 3, from which six grooves extend radially outwards. Of the grooves, only three first grooves 5 arranged at the front side are visible in
[0113] The radial air bearing device further comprises an inner annular bearing plate 9 with three bearing plate parts 90 and an annular spring steel sheet 11 which surrounds bearing plate 9 with three spring steel sheet parts 110. Spring steel sheet 11 is arranged between bearing sleeve 1 and bearing plate 9. Bearing plate parts 90 are arranged as ring segments running along inner wall 65 of recess 3 and thus form multi-piece annular bearing plate 9. Spring steel sheet parts 110 are arranged as ring segments running along the inner wall of recess 3 between bearing plate parts 90 and inner wall 65 and thus form multi-part annular spring steel sheet 11.
[0114] Bearing plate parts 90 comprise retaining lugs 13, 15 which extend radially outwards, engage in grooves 5, 7 and hold bearing plate parts 90 in their position in recess 3 as a result of their spring tensioning. Only front-side first retaining lugs 13 are visible in
[0115] A first and a second groove 5, 7 are provided for each bearing plate part 90. In the case of multiple bearing plate parts 90, first and second retaining lugs 13, 15 of adjacent bearing plate parts 90 engage in each case in the same first or second grooves 5, 7. In the case of exemplary embodiments where spring steel sheet parts 110 also have retaining lugs 13, 15, this also applies to their retaining lugs 13, 15.
[0116] Bearing plate parts 90 and spring steel sheet parts 110 of multi-piece bearing plates 9 or spring steel sheets 11 can be formed like the embodiments already described above of one-piece bearing plates 9 or one-piece spring steel sheets 11 and be combined with one another in various ways. Their length is, however, shorter since they only extend along a segment region of recess 3.
[0117] The features indicated above and in the claims as well as the features which can be inferred from the illustrations can advantageously be realized both individually or also in various combinations. The invention is not restricted to the described exemplary embodiments, but rather can be modified in a number of ways within the expertise of the person skilled in the art.
REFERENCE NUMBERS
[0118] 1 Bearing sleeve [0119] 3 Recess [0120] 5 First groove [0121] 7 Second groove [0122] 9 Bearing plate [0123] 11 Spring steel sheet [0124] 13 First retaining lug [0125] 15 Second retaining lug [0126] 17 Inner main side [0127] 19, 29 Longitudinal side [0128] 21, 31 Wide side [0129] 23 Tongue [0130] 25 Recess [0131] 27 Slot [0132] 33 Clip [0133] 35 Stamp press [0134] 37 Upper part [0135] 39, 49 Lower part [0136] 41 Stamp region [0137] 43, 55 Positioning device [0138] 45 Spring steel sheet blank [0139] 47 Mold [0140] 51 Side part [0141] 53 Support [0142] 57 Sipe [0143] 59 Bearing plate blank [0144] 61 Screw [0145] 63 Slot [0146] 65 Inner wall [0147] 67 Bending edge [0148] 90 Bearing plate part [0149] 110 Spring steel sheet part