METHODS OF REGENERATING A SORBENT
20230311056 · 2023-10-05
Inventors
- Abdullah Al Rammah (Dhahran, SA)
- Mourad Younes (Dhahran, SA)
- Ammar Alahmed (Dhahran, SA)
- Wajdi Issam Al Sadat (Dhahran, SA)
Cpc classification
B01D2253/204
PERFORMING OPERATIONS; TRANSPORTING
B01D53/0462
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method of treating a sorbent having a species sorbed thereto includes simultaneously providing first and second fluids to the sorbent to heat the sorbent and desorb the sorbed species from the sorbent. The first fluid is different from the second fluid. The first fluid includes steam. The second fluid is separable from the first fluid and the desorbed species.
Claims
1. A method of treating a sorbent having a species sorbed thereto, the method comprising: simultaneously providing first and second fluids to the sorbent to heat the sorbent and desorb the sorbed species from the sorbent, wherein the first fluid is different from the second fluid, the first fluid comprises steam, and the second fluid is separable from the first fluid and the desorbed species.
2. The method of claim 1, wherein the second fluid comprises a species having a calorific capacity that is less than a calorific capacity of water.
3. The method of claim 1, wherein the second fluid comprises at least one species selected from the group consisting of a non-polar species, and a polar species that is less polar than water.
4. (canceled)
5. The method of claim 1, wherein the first and second fluids are immiscible.
6. The method of claim 1, wherein the second fluid comprises a hydrocarbon.
7. The method of claim 1, wherein the second fluid comprises at least one member selected from the group consisting of alkanes, alkenes, alkynes, cycloalkanes, carbonyls, nitriles, aromatics, and, acids, alcohols, and halogenated hydrocarbons.
8. The method of claim 1, wherein the second fluid comprises at least one member selected from the group consisting of carbon tetrachloride, hydrofluoroethers, perfluorooctane, perfluoromethylcyclohexane, hexane, isomers of hexane, heptane, isomers of heptane, octane, isomers of octane, benzene, toluene, cyclopentane, xylene, trimethyl pentane, trimethyl hexane, acetonitrile, and butanone.
9. The method of claim 1, wherein the second fluid comprises at least one member selected from the group consisting of acids and alcohols.
10. The method of claim 9, wherein a boiling point of the at least one member is at least 30° C. different from a boiling point of water.
11. The method of claim 1, wherein the second fluid comprises a species having a boiling point of from 70° C. to 200° C.
12. The method of claim 1, wherein the sorbent comprises a solid sorbent.
13. (canceled)
14. The method of claim 1, further comprising, after providing the first and second fluids to the sorbent, separating the previously sorbed species, the first and second fluids from each other.
15. The method of claim 14, further comprising, after desorbing the sorbed species, capturing the previously sorbed species.
16. The method of claim 1, wherein the species comprises CO.sub.2.
17. The method of claim 1, further comprising controlling an amount of the second fluid provided to the sorbent independently of an amount of the first fluid provided to the sorbent.
18. The method of claim 1, wherein at least one of the following holds: an amount of the steam provided to the sorbent is less than a threshold for steam degradation of the sorbent; and an amount of the steam provided to the sorbent is such that a temperature of sorbent remains below a threshold for temperature degradation of the sorbent.
19. The method of claim 1, wherein a total amount of the first and second fluids provided to the sorbent comprises from 5 mole percent (mol %) to 95 mol % of steam.
20. The method of claim 1, wherein the sorbent comprises a solid sorbent, the second fluid comprises a hydrocarbon, the compound comprises CO.sub.2, and the method further comprises: after simultaneously providing first and second fluids to the sorbent, capturing the CO.sub.2; and after capturing the CO.sub.2, separating the first and second fluids from each other.
21. (canceled)
22. A method of treating a sorbent having a species sorbed thereto, the method comprising: i) simultaneously providing first and second fluids to the sorbent to heat the sorbent and desorb the sorbed species from the sorbent; ii) after i), capturing the previously sorbed species; and iii) after ii), separating the first and second fluids from each other, wherein the first fluid is different from the second fluid, the first fluid comprises steam, and the second fluid comprises a species having a lower calorific capacity than the first fluid.
23. A method of treating a sorbent having a species sorbed thereto, the method comprising: i) simultaneously providing first and second fluids to the sorbent to heat the sorbent and desorb the sorbed species from the sorbent; ii) after i), capturing the previously sorbed species; and iii) after ii), separating the first and second fluids from each other, wherein the first fluid is different from the second fluid, the first fluid comprises steam, and the second fluid comprises a species that is less polar than water.
24. (canceled)
Description
BRIEF DESCRIPTION OF THE FIGURES
[0035]
[0036]
DETAILED DESCRIPTION
[0037]
[0038]
[0039]
[0040] The first fluid stream 200 contains steam. In some embodiments, the first fluid stream 200 can contain one or more additional species, such as CO.sub.2, and/or small amount of impurities including N.sub.2, Ar and O.sub.2.
[0041] The second fluid stream 300 can contain one or more species. In general, the species contained in the second fluid stream 300 are separable from steam and the desorbed species (e.g., CO.sub.2). In some embodiments, the species contained in the second fluid stream 300 have a calorific capacity that is less than the calorific capacity of water. In certain embodiments, the species contained in the second fluid stream 300 are less polar than water, e.g., non-polar. In certain embodiments, the species contained in the second fluid stream 300 are immiscible with water. In some embodiments, the species contained in the second fluid stream have a boiling point between 70° C. and 200° C. In certain embodiments, the second fluid contains one or more species having a boiling point that is at least 30° C. (e.g., at least 40° C., at least 50° C.) different from a boiling point of water.
[0042] In certain embodiments, the second fluid stream 300 contains one or more species having a long hydrocarbon chain, such as a hydrocarbon chain with at least five carbons (e.g., at least six carbon, at least seven carbons, at least eight carbons).
[0043] In some embodiments, the second fluid stream 300 includes at least one hydrocarbon, such as at least one alkane (e.g., at least one cycloalkane), at least one alkene, at least one alkyne, at least one carbonyl, at least one nitrile, and/or at least one aromatic hydrocarbon. In certain embodiments, a hydrocarbon contained in the second fluid stream 300 can be halogenated. In some embodiments, the second fluid stream 300 contains carbon tetrachloride, hydrofluoroethers, perfluorooctane, perfluoromethylcyclohexane, hexane, isomers of hexane, heptane, isomers of heptane, octane, isomers of octane, benzene, toluene, cyclopentane, xylene, trimethyl pentane, trimethyl hexane, acetonitrile, and/or butanone. In some embodiments, the second fluid stream 300 contains at least one acid (e.g. at least one formic acid) and/or at least one alcohol (e.g. at least one ethanol).
[0044] In general, the sorbent 20 is a solid sorbent. In some embodiments, the sorbent 20 is present in a bed, such as a fixed bed, a fluidized bed or a moving bed. In certain embodiments, the sorbent 20 can be a metal organic framework (MOF), a covalent organic framework (COF), a zeolite, a zeolitic imidazolate frameworks (ZIF) an amine immobilized on a solid support, a Scholl-coupled organic polymer (SCP), a hyper cross-linked organic polymer (HCP), a conjugated microporous organic polymer (CMPs), an amine-modified silica, an amino polymer, or a K.sub.2CO.sub.3 based composite sorbent.
[0045] In general, the temperature to which the sorbent 20 is heated is at least partially determined based on the adsorbent and the adsorbate to be desorbed. Further, without wishing to be bound by theory, it is also believed that, in some embodiments, damage to the sorbent 20 caused by steam is related to the regeneration temperature driven by the steam temperature driving to which temperature the sorbent 20 is heated. In some embodiments, the sorbent 20 is heated to a temperature of 80-200° C. (e.g. 80° C., 90° C., 100° C., 110° C., 120° C., 130° C., 140° C., 150° C., 160° C., 170° C., 180° C., 190° C., 200° C., 80-90° C., 80-100° C., 80-110° C., 80-120° C., 80-130° C., 80-140° C., 80-150° C., 80-160° C., 80-170° C., 80-180° C., 80-190° C., 90-100° C., 90-110° C., 90-120° C., 90-130° C., 90-140° C., 90-150° C., 90-160° C., 90-170° C., 90-180° C., 90-190° C., 90-200° C., 100-110° C., 100-120° C., 100-130° C., 100-140° C., 100-150° C., 100-160° C., 100-170° C., 100-180° C., 100-190° C., 100-200° C., 110-120° C., 110-130° C., 110-140° C., 110-150° C., 110-160° C., 110-170° C., 110-180° C., 110-190° C., 110-200° C., 120-130° C., 120-140° C., 120-150° C., 120-160° C., 120-170° C., 120-180° C., 120-190° C., 120-200° C., 130-140° C., 130-150° C., 130-160° C., 130-170° C., 130-180° C., 130-190° C., 130-200° C., 140-150° C., 140-160° C., 140-170° C., 140-180° C., 140-190° C., 140-200° C., 150-160° C., 150-170° C., 150-180° C., 150-190° C., 150-200° C., 160-170° C., 160-180° C., 160-190° C., 160-200° C., 170-180° C., 170-190° C., 170-200° C., 180-190° C., 180-200° C., 190-200° C.). In some embodiments, the amount of steam to which the sorbent 20 is exposed is determined by the desired temperature of the sorbent.
[0046] Without wishing to be bound by theory, it is believed that, in certain embodiments, damage to the sorbent 20 can be caused by the amount of steam to which the sorbent 20 is exposed. In some embodiments, of the total amount of the first and second fluids provided to the sorbent 20, from 5-95 mol % (e.g. 5 mol %, 10 mol %, 15 mol %, 20 mol %, 25 mol %, 30 mol %, 35 mol %, 40 mol %, 45 mol %, 50 mol %, 55 mol %, 60 mol %, 65 mol %, 70 mol %, 75 mol %, 80 mol %, 85 mol %, 90 mol %, 95 mol %, 5-90 mol %, 5-85 mol %, 5-80 mol %, 5-75 mol %, 5-70 mol %, 5-65 mol %, 5-60 mol %, 5-55 mol %, 5-50 mol %, 5-45 mol %, 5-40 mol %, 5-35 mol %, 5-30 mol %, 5-25 mol %, 5-20 mol %, 5-15 mol %, 5-10 mol %, 10-95 mol %, 10-90 mol %, 10-85 mol %, 10-80 mol %, 10-75 mol %, 10-70 mol %, 10-65 mol %, 10-60 mol 10%, 10-55 mol %, 10-50 mol %, 10-45 mol %, 10-40 mol %, 10-35 mol %, 10-30 mol %, 10-25 mol %, 10-20 mol %, 10-15 mol %, 15-95 mol %, 15-90 mol %, 15-85 mol %, 15-80 mol %, 15-75 mol %, 15-70 mol %, 15-65 mol %, 15-60 mol %, 15-55 mol %, 15-50 mol %, 15-45 mol %, 15-40 mol %, 15-35 mol %, 15-30 mol %, 15-25 mol %, 15-20 mol %, 20-95 mol %, 20-90 mol %, 20-85 mol %, 20-80 mol %, 20-75 mol %, 20-70 mol %, 20-65 mol %, 20-60 mol %, 20-55 mol %, 20-50 mol %, 20-45 mol %, 20-40 mol %, 20-35 mol %, 20-30 mol %, 20-25 mol %, 25-95 mol %, 25-90 mol %, 25-85 mol %, 25-80 mol %, 25-75 mol %, 25-70 mol %, 25-65 mol %, 25-60 mol %, 25-55 mol %, 25-50 mol %, 25-45 mol %, 25-40 mol %, 25-35 mol %, 25-30 mol %, 30-95 mol %, 30-90 mol %, 30-85 mol %, 30-80 mol %, 30-75 mol %, 30-70 mol %, 30-65 mol %, 30-60 mol %, 30-55 mol %, 30-50 mol %, 30-45 mol %, 30-40 mol %, 30-35 mol %, 35-95 mol %, 35-90 mol %, 35-85 mol %, 35-80 mol %, 35-75 mol %, 35-70 mol %, 35-65 mol %, 35-60 mol %, 35-55 mol %, 35-50 mol %, 35-45 mol %, 35-40 mol %, 40-95 mol %, 40-90 mol %, 40-85 mol %, 40-80 mol %, 40-75 mol %, 40-70 mol %, 40-65 mol %, 40-60 mol %, 40-55 mol %, 40-50 mol %, 40-45 mol %, 45-95 mol %, 45-90 mol %, 45-85 mol %, 45-80 mol %, 45-75 mol %, 45-70 mol %, 45-65 mol %, 45-60 mol %, 45-55 mol %, 45-50 mol %, 50-95 mol %, 50-90 mol %, 50-85 mol %, 50-80 mol %, 50-75 mol %, 50-70 mol %, 50-65 mol %, 50-60 mol %, 50-55 mol %, 55-95 mol %, 55-90 mol %, 55-85 mol %, 55-80 mol %, 55-75 mol %, 55-70 mol %, 55-65 mol %, 55-60 mol %, 60-95 mol %, 60-90 mol %, 60-85 mol %, 60-80 mol %, 60-75 mol %, 60-70 mol %, 60-65 mol %, 65-95 mol %, 65-90 mol %, 65-85 mol %, 65-80 mol %, 65-75 mol %, 65-70 mol %, 70-95 mol %, 70-90 mol %, 70-85 mol %, 70-80 mol %, 70-75 mol 30%, 75-95 mol %, 75-90 mol %, 75-85 mol %, 75-80 mol %, 80-95 mol %, 80-90 mol %, 80-85 mol %, 85-95 mol %, 85-90 mol %, 90-95 mol %) is steam. In some embodiments, the amount of steam provided to the sorbent 20 is constant over time. In certain embodiments, the amount of steam provided to the sorbent 20 varies over time. In general, the relative amounts of the species contained in the first and second fluid streams 200 and 300, respectively, can be determined experimentally or via simulations.
[0047]
[0048]
[0049]
[0050] Although each of
[0051] Although
[0052] In some embodiments, the methods further include a purging of the chamber(s)/enclosure(s) containing the sorbent 20 before heating the sorbent 20. For example, purging can be used to remove residual gases from the chamber/enclosure containing the sorbent. In certain embodiments, a vacuum can be used for purging. In some embodiments, a sweep gas is used for purging. Optionally, the sweep gas can be formed of the first fluid, or the second fluid or a combination thereof. In such embodiments, an additional outlet stream may be used to collect the sweep gas.
[0053] In certain embodiments, the methods can include an additional step in which residual CO.sub.2 is removed from the chamber(s) containing the sorbent 20 before the sorbent 20 is cooled. For example, this can be done using a vacuum before cooling the sorbent 20.
[0054] In some embodiments, the sorbent 20 is cooled through indirect cooling. This can be done in addition to or instead of using the fluid stream 500. In certain embodiments, such indirect cooling medium is achieved using a heat exchanger (i.e coil) inside the sorbent 20. In such embodiments, the coil can optionally be used to assist in heating the sorbent 20 (
[0055]
Examples
[0056] Aspen Adsorption was used to simulate the process with several regeneration mediums. Simulations were conducted for CO.sub.2 capture from a natural gas combine cycle (NGCC) flue stream. The component physical properties were defined using the Peng-Robinson equation of state. A 0.53 m.sup.3 cylindrical vertical adsorption bed was used as the basis of the adsorption simulations. The Upwind Differencing Scheme 1 (UDS1) was selected as the discretization method with 20 spatial nodes. The equilibrium model used was the Langmuir type II isotherm with the ideal adsorbed solution (IAS) theory to account for competitiveness between the adsorbates. A lumped resistance kinetic model was used to estimate the component adsorption kinetics. The momentum balance was modeled using the Ergun equation to calculate the pressure drop across the bed. A rigorous energy balance was defined that considers gas, solid and wall conduction, heat transfer with the surroundings and temperature variation along the bed.
[0057] The step time of various steps in the adsorption/desorption cycle were fixed except for the desorption time, which was based on a specified amount of CO.sub.2 to be desorbed after which the cycle would move to the next step. This was done to gauge the performance of the regeneration medium at desorbing the CO.sub.2 and the ability to recover this amount of CO.sub.2 from the regeneration fluid outlet stream.
[0058] The results are presented in Table 1. Fluid 1 contained only steam, and Fluid 2 contained only heptane. The sorbent used was NbOFFIVE-1-Ni MOF.
TABLE-US-00001 TABLE 1 Simulation results Regeneration Cycle time Total flow of Total flow of medium (s) CO.sub.2 recovery Fluid 1 (kg) Fluid 2 (kg) Fluid 1 2612 99.9% + (40° C.*) 101 0 Fluid 2 4429 70% + (40° C.*) 0 1318 25 mol % 3550 85.0% + (40° C.*) 45 749 Fluid 1 75 mol % Fluid 2 50 mol % 3028 90.0% + (40° C.*) 68 379 Fluid 1 50 mol % Fluid 2 75 mol % 2761 95.0% + (40° C.*) 85 158 Fluid 1 25 mol % Fluid 2 *40° C. temperature set at the outlet of heat exchangers 710, 740, 770
[0059] Desorption using only Fluid 1 provided the shortest cycle time with the highest CO.sub.2 purity. However, it is believed that using only Fluid 1 would compromise the sorbent stability and lifetime. Desorption using only Fluid 2 provided the longest cycle times and lowest CO.sub.2 recovery rates. Desorption performance with Fluid 1 and Fluid 2 improved with increasing Fluid 1 fraction. Thus, the data in Table 1 demonstrate that it should be possible to select an appropriate (e.g., optimized) mixture of Fluid 1 and Fluid 2 to obtain a desired CO.sub.2 recovery while limiting (e.g., avoiding) sorbent degradation.
OTHER EMBODIMENTS
[0060] While only certain embodiments have been disclosed, the disclosure is not limited to such embodiments.
[0061] As an example, while solid sorbents have been described, in certain embodiments, the methods can be used to regenerate a liquid sorbent. Examples of liquid sorbents include ionic liquids such as imidazolium based ionic liquids.
[0062] As another example, while the adsorption/desorption of CO.sub.2 has been disclosed, in some embodiments, the methods can be used to adsorb/desorb (capture) different gases, such as CH.sub.4, nitrogen, oxygen, hydrogen, ethylene and gaseous hydrocarbons, H.sub.2S, water vapor in dehumidification applications and atmospheric water capture, nitrogen oxides, and sulfur dioxides.