Nozzle device and system for sorting objects
11772107 · 2023-10-03
Assignee
Inventors
Cpc classification
B05B15/528
PERFORMING OPERATIONS; TRANSPORTING
B05B13/0221
PERFORMING OPERATIONS; TRANSPORTING
B07C5/38
PERFORMING OPERATIONS; TRANSPORTING
B05B1/202
PERFORMING OPERATIONS; TRANSPORTING
B07C5/3425
PERFORMING OPERATIONS; TRANSPORTING
B05B1/323
PERFORMING OPERATIONS; TRANSPORTING
B05B15/525
PERFORMING OPERATIONS; TRANSPORTING
B05B1/005
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B1/00
PERFORMING OPERATIONS; TRANSPORTING
B05B1/20
PERFORMING OPERATIONS; TRANSPORTING
B05B1/32
PERFORMING OPERATIONS; TRANSPORTING
B05B15/525
PERFORMING OPERATIONS; TRANSPORTING
B05B15/528
PERFORMING OPERATIONS; TRANSPORTING
B05B15/658
PERFORMING OPERATIONS; TRANSPORTING
B07C5/342
PERFORMING OPERATIONS; TRANSPORTING
B07C5/36
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A nozzle device for sorting objects by ejecting a gaseous media towards said object. The nozzle device nozzle device including: a nozzle unit including at least one nozzle; a nozzle bar including gas supply means for providing a gaseous media to said nozzle unit; and a nozzle fixation bracket adapted for holding said nozzle unit in place; said at least one nozzle including: an inlet for receiving the gaseous media; and having one outlet, having an outlet area, for ejecting the gaseous media towards an object to be sorted; a channel extending between said inlet and said outlet; an outlet portion surrounding at least said outlet, wherein said outlet portion includes a flexible material, which deflects upon ejection of the gaseous media, received from said nozzle bar, through said outlet whereby said outlet area increases. Also, a system for sorting objects.
Claims
1. A nozzle strip comprising: a plurality of nozzles, wherein each nozzle has an active state when gaseous media is ejected through said nozzle and an inactive state when said nozzle is at rest, wherein each nozzle in the plurality of nozzles comprises: an inlet for receiving a gaseous media and having only one outlet for ejecting the gaseous media in one main direction, wherein said outlet has an outlet area, the outlet area having a first outlet area in the inactive state of said nozzle; a channel, extending between said inlet and said outlet, the channel having a circular cross-section from said inlet to said outlet and being surrounded by an inner channel wall, wherein said main direction is arranged coaxially with the channel; an outlet portion surrounding at least said outlet, the outlet portion comprises at least one flexible flap having an extension non-parallel to an extension of said channel wall, such that said channel is at least partially closed by the at least one flexible flap in the inactive state of said nozzle; wherein said at least one flexible flap deflects upon ejection of the gaseous media through said outlet so that said outlet area increases and is larger than the first outlet area, wherein said nozzle strip is formed of flexible material and in one piece.
2. A nozzle strip according to claim 1, wherein each nozzle comprises at least two flaps being defined by at least one slit, wherein said at least one slit also defines the outlet.
3. A nozzle strip according to claim 2, wherein each nozzle comprises at least four flaps defined by at least two slits, wherein said at least two slits are intersecting each other and optionally has a point of intersection coinciding with a center axis of said channel of said nozzle.
4. A nozzle strip according to claim 1, wherein each nozzle comprises only one flexible flap, wherein said one flexible flap defines a circular though-hole having a center point coinciding with a center axis of the respective channel.
5. A nozzle strip according to claim 4, wherein said through-hole has a diameter between 0.5 mm and 3 mm.
6. A nozzle strip according to claim 1, wherein each nozzle of said nozzle strip is arranged to receive said gaseous media from a gas supply via a respective conduit of a nozzle bar, and to direct the gaseous media towards an object to be sorted.
7. A nozzle strip according to claim 1, wherein the flexible flap deflects such that the outlet area increases by at least 10% compared to said first outlet area upon ejection of the gaseous media.
8. A nozzle strip according to claim 6, wherein the flexible flap deflects such that the outlet area increases by at least 10% compared to said first outlet area upon ejection of said gaseous media.
9. A nozzle strip according to claim 1, wherein the outlet portion is hemispherical.
10. A nozzle strip according to claim 1, a pitch between two neighboring nozzles in the plurality of nozzles is between 1 mm-100 mm.
11. A nozzle strip according to claim 1, wherein the inner channel has a cross sectional area in the range of 0.15 mm.sup.2-1300 mm.sup.2.
12. A nozzle strip according to claim 1, wherein the flexible material comprises at least one of the following: rubber, polyurethane, silicone, or other materials of similar elasticity.
13. A sorting system for ejecting a gaseous media to sort objects wherein said system comprises: a nozzle strip according to claim 1; nozzle bar comprising a plurality of conduits; a gas supply for providing gaseous media to said plurality of conduits of said nozzle bar; wherein said nozzle strip is fastened to said nozzle bar such that each nozzle is in fluid communication with a respective conduit of said plurality of conduits of said nozzle bar, and wherein the channel of each nozzle of said nozzle strip is arranged to receive said gaseous media from said gas supply via a respective one of said plurality of conduits of said nozzle bar.
14. A sorting system according to claim 13, further comprising a transporter for transporting a material flow with objects to be sorted, a receiver for receiving the sorted objects wherein each nozzle in the plurality of nozzles is arranged to direct the gaseous media towards the object to be sorted.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present inventive concept will now be described in more detail, with reference to the appended drawings showing example embodiments, wherein:
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DETAILED DESCRIPTION
(12) In the following description, the present inventive concept is described with reference to a nozzle, a nozzle device comprising such nozzle and a system comprising such nozzle device. The present inventive concept is also described with reference to a method for ejecting a gaseous or liquid media thorough a nozzle in order to sort objects in a material flow. It should be noted that this by no means limits the scope of the inventive concept, which is also applicable in other circumstances for instance with other types or variants of devices than the embodiments shown in the appended drawings. Further, that specific components are mentioned in relation to an embodiment of the inventive concept does not mean that those components cannot be used to an advantage together with other embodiments of the inventive concept.
(13)
(14) As illustrated in
(15) The sub-portion 52 in
(16) The sub-portion 52 in
(17) The nozzle 1 in
(18) The outlet portion of
(19)
(20) In
(21) Furthermore, in
(22) Similar to the sub-portion 52 in
(23) The sub-portion 52′ in
(24) The nozzle in
(25)
(26) In
(27) Interval a is representing the opening of the nozzle 1″, i.e. the size of the outlet 20 or the cross-sectional size of the channel 30 interior of the sub-portion 52″. According to at least one example embodiment, interval a is between 0 mm-10 mm.
(28) Interval b is representing the channel 30 cross section within the nozzle 1″, i.e. prior to the location of the sub-portion 52″. According to at least one example embodiment, interval b is between 0.5 mm and 20 mm.
(29) Interval c is representing the width of the sub-portion 52″, i.e. the extension of the sub-portion 52″ in the direction of the flow of gaseous or liquid media flowing through the nozzle 1″ (in the inactive state of the nozzle 1″). According to at least one example embodiment, the interval c is between 0.1 mm and 5 mm.
(30) Interval d is representing the distance of which the sub-portion 52″ may be arranged inside the nozzle 1″, i.e. the distance from the outlet 20 of the nozzle 1″ to an outlet facing surface 53″ of the sub-portion 52″. According to at least one example embodiment, the interval d is chosen to be between 0 mm and 5 mm.
(31) Interval e is representing the length of the outlet-portion 50″, i.e. the extension of the outlet-portion 50″ in the same direction as the channel wall 40. According to at least one example embodiment, the interval e is between 0.5 mm and 50 mm. If the outlet portion 50″ is a separate part 50″ compared to the channel wall 40, the length of this separate part 50″ may thus be between 0.5 mm and 50 mm.
(32) According to at least one example embodiment, the sub-portion 52″ comprises an inlet facing surface 55″ arranged to face the inlet 10 when the nozzle 1″ is in its inactive state (i.e. when no gaseous or liquid media is flowing through the outlet 20), and an outlet facing surface 53″ arranged to face the outlet 20 in the inactive state, or be substantially parallel to the outlet 20 in the inactive state. According to such embodiments, the width of the sub-portion 52″ which is represented by interval c is in
(33) In
(34) It should also be noted that the cross-sectional view of the nozzles 1, 1′, 1″ in
(35) The function of the nozzle 1, 1′, 1″ will now be described further with reference to
(36)
(37) In
(38) In
(39)
(40) In
(41) In other words, the function of the nozzle 1, 1′ may be described by the following steps:
(42) receiving the gaseous or liquid media 31 to the inlet 10 of the nozzle 1, 1′ (shown in
(43) transporting the gaseous or liquid media 31, via the channel 30 to the outlet 20 of the nozzle 1, 1′ (shown in
(44) ejecting the gaseous or liquid media 31 through the outlet 20 towards an object to be sorted (shown in
(45) whereby upon ejection of the gaseous or liquid media 31 through the outlet 20, the sub-portion 52, 52′ of the outlet portion 50, 50′ deflects in order to remove dust and/or particles attached to the nozzle 1, 1′.
(46) It should be noted that the whole outlet portion 50, 50′ may be flexible. Furthermore, the channel wall 40 may be flexible. Any one of the outlet portion 50, 50′, the sub-portion 52, 52′, and the channel wall 40 may be made flexible by comprising a flexible material such as e.g. rubber, polyurethane, silicone, or other materials of similar elasticity. According to at least one example embodiment, a majority of at least one the outlet portion 50, 50′, the sub-portion 52, 52′, and the channel wall 40 comprises a flexible material such as e.g. rubber, polyurethane, silicone, or other materials of similar elasticity.
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(48) Each nozzle 101 in the plurality of nozzles 101 is arranged to receive the gaseous or liquid media from the gas or liquid supply means 104. The gas or liquid supply means 104 may e.g. comprise a plurality of conduits 104, as illustrated in
(49) The distance, or the pitch, between two neighbouring nozzles 101′, 101″ may be between 1 mm and 100 mm. The pitch is here defined as the distance between the centrelines of the two neighbouring nozzles 101′, 101″.
(50) The nozzle device 100 may comprise a pressure level adjustment means 108 arranged to control the pressure of the gaseous or liquid media supplied to the plurality of nozzles 101. For example, the pressure level adjustment means 108 may be arranged to increase and/or decrease the pressure level of the supplied gaseous or liquid media. The pressure level adjustment means 108 may e.g. comprise a valve 108.
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(52) In
(53) The system 200 in
(54) The objects 202′ to be sorted may e.g. be identified/determined by the computing unit, the transmitting unit and the receiving unit described previously. Based on this identification/determination of the object 202′ to be sorted, the appropriate nozzle 101′ in the nozzle device 100 is activated and thereby allowed to eject the gaseous or liquid media 231 towards the object 202′.
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(56) The nozzle fixation bracket 301 is shown having eight through holes 311 each adapted for receiving a respective nozzle 320 when the nozzle bar 301 is in use with a nozzle device 100. The centre of each through hole 311 is aligned along a line D. The nozzle fixation bracket 301 and the nozzle unit 302 can be seen having a matching number of through holes 311 and nozzles 320. The nozzle unit is shown as a strip comprising a plurality of interconnected nozzles 320 and formed in one piece.
(57) The nozzle fixation bracket 301 further comprises a rectangular box shaped channel 313 arranged to receive the nozzle unit 313. The channel 313 has a longitudinal extension parallel to the line D. The nozzle fixation bracket 301 further comprises two counterbore fixation holes 310 adapted for receiving a threaded bolt. Each respective bolt is arranged to thread into a threaded hole on a nozzle bar and its head is adapted to press the nozzle fixation bracket 301 against the nozzle bar (not shown). The counterbore fixation holes 310 may also be in the shape of countersunk holes (not shown).
(58) The nozzle fixation plate 301 is arranged having eight semi-spherical recesses 312 each recess aligned with the centre of a respective through hole 311. The semi-spherical holes 311 together with each nozzle reduce the risk for debris and dirt to become lodge between the nozzle 320 and the semi-spherical hole 312 when the nozzles 320 are in use. Additionally when a nozzle deflects due to the gaseous media flowing through the nozzle 320 debris and dirt may be pushed away from the area between the nozzle 320 and the semi-spherical holes 311.
(59) Each nozzle 320 has a dome or a half-spherical shape. Each nozzle 320 comprises a first and a second slit 321, 322. The first and second slits 321, 322 intersect in a centre point 323 of the nozzle dome 320. The first and second slits 321, 322 are arranged in the shape of a cross. However, the nozzle dome 320 may comprise more than two intersecting slits 321, 322 evenly arranged on the nozzle dome 320. For example two to four intersecting slits may be used and even up to 8 slits or more. Generally, a higher number of intersecting slits result in a lower and more even opening of the nozzle. However, at the same time a higher number may result in a higher wear of the material of the nozzle dome. The nozzle dome is preferably made in a plastic or polymer material, rubber, polyurethane, silicone, or other materials of similar elasticity.
(60) The nozzle unit 302 comprises a base portion 326 having an upper and a lower surface 324, 325. When the nozzle unit 302 is fixated by the nozzle fixation bracket 301 the upper surface 324 of the nozzle unit 302 is in contact with the lower surface 315 of the channel 313 of the nozzle fixation bracket 301. The lower surface 325 of the nozzle unit 302 is in contact with the nozzle bar 102 of a nozzle device 100 shown in
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(64) Each nozzle dome 427 is arranged having a circular nozzle hole 423, or nozzle outlet 423. The nozzle hole 423 will be further discussed in
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(66) While the nozzle, the nozzle device and the system are illustrated as having a particular configuration, one skilled on the art will recognize that such nozzle, nozzle device and/or system may include more or fewer components of different types. Indeed, one skilled in the art will recognize that the system illustrated in
Itemized List of Embodiments
(67) Item 1. A nozzle for ejecting a gaseous or liquid media to sort objects, said nozzle comprising:
(68) an inlet for receiving the gaseous or liquid media;
(69) an outlet for ejecting the gaseous or liquid media towards an object to be sorted;
(70) a channel extending between said inlet and said outlet;
(71) a channel wall surrounding said channel,
(72) an outlet portion surrounding at least said outlet;
(73) wherein said outlet portion comprises a sub-portion protruding radially beyond said channel wall at least partly towards a centreline of said channel, said sub-portion comprising a flexible material in order for said sub-portion to deflect upon ejection of the gaseous or liquid media through said outlet.
(74) Item 2. A nozzle according to item 1, wherein said sub-portion is arranged to protrude radially beyond said channel wall in such a way that a cross section of said outlet is smaller compared to a cross section of said channel.
(75) Item 3. A nozzle according to any one of items 1-2, wherein said sub-portion is extending circumferentially around at least a part of said channel and/or said outlet.
(76) Item 4. A nozzle according to any one of the preceding items, wherein said outlet portion comprises an outlet surface being parallel to said outlet, and a circumferentially arranged indentation extending from said outlet surface and at least partly towards said inlet.
(77) Item 5. A nozzle according to item 4, wherein said indentation comprises an inner surface, and wherein at least a portion of said inner surface at least partly defines said sub-portion of said outlet portion.
(78) Item 6. A nozzle according to any one of the preceding items, wherein the channel has a cross sectional area in the range of 0.15 mm.sup.2-1300 mm.sup.2
(79) Item 7. A nozzle according to any one of the preceding items, wherein said outlet portion comprises a base portion from which said sub-portion protrudes, and wherein said base portion comprises a flexible material.
(80) Item 8. A nozzle according to any one of the preceding items, wherein said channel wall comprises a flexible material.
(81) Item 9. A nozzle according to any one of the preceding items, wherein said channel wall comprises a material being different from the material of said sub-portion.
(82) Item 10. A nozzle according to any one of the preceding items, wherein said outlet portion is detachable from and/or attachable to said channel wall.
(83) Item 11. A nozzle according to any one of the preceding items, wherein the flexible material comprises at least one of the following: rubber, polyurethane, silicone, or other materials of similar elasticity.
(84) Item 12. A nozzle device for sorting objects using a gaseous or liquid media, said nozzle device comprising:
(85) a nozzle bar comprising gas or liquid supply means, and
(86) a nozzle holder for holding a plurality of nozzles, each nozzle in the plurality of nozzles being configured in accordance with any one of items 1-12, and each nozzle in the plurality of nozzles being arranged to receive a gaseous or liquid media from said gas or liquid supply means and being arranged to direct the gaseous or liquid media towards the object to be sorted.
(87) Item 13. A nozzle device according to item 12, wherein a pitch between two neighbouring nozzles in the plurality of nozzles is between XX mm-XX mm.
(88) Item 14. A nozzle device according to any one of items 12-13, comprising pressure level adjustment means arranged to control the pressure level of the gaseous or liquid media.
(89) Item 15. A system for sorting objects using a gaseous or liquid media comprising:
(90) transportation means for transporting a material flow with objects to be sorted,
(91) receiving means for receiving the sorted objects,
(92) a nozzle device according to any one of items 12-14.