METHOD AND 3D PRINTING APPARATUS FOR PRODUCTION OF A LUMINAIRE, AND A LUMINAIRE
20230294362 · 2023-09-21
Inventors
- Wilhelmus Cornelis Keur (Weert, NL)
- Hendrikus Hubertus Petrus GOMMANS (MEEUWEN, NL)
- Rifat Ata Mustafa Hikmet (Eindhoven, NL)
Cpc classification
B33Y10/00
PERFORMING OPERATIONS; TRANSPORTING
B29C64/118
PERFORMING OPERATIONS; TRANSPORTING
B29C64/386
PERFORMING OPERATIONS; TRANSPORTING
B33Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
B33Y50/00
PERFORMING OPERATIONS; TRANSPORTING
F21S8/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B33Y50/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method for determining a production of a luminaire (100) via 3D-printing, and a 3D-printing apparatus for production of a luminaire, and a luminaire, are provided. The method comprises the steps of defining a suspension point (110) of the luminaire, defining a fixation line (120) through the luminaire, defining a plurality of cross-sectional shapes (130) of the luminaire along the vertical axis, z, and for each cross-sectional shape of the plurality of cross-sectional shapes of the luminaire, minimizing a distance, R0, between the fixation point and a center of mass, Mt, of a first sector, S.sub.1, and a second sector, S.sub.2, of the cross-sectional shape.
Claims
1. A method for determining a production of a luminaire via 3D-printing, wherein the luminaire is intended for vertical suspension, the method comprising the steps of defining a suspension point, of the luminaire, the suspension point being an exterior point of the luminaire by which the luminaire is intended to be vertically suspended, defining a fixation line through the luminaire, the fixation line elongating from the suspension point and being parallel to a vertical axis, z, defining a plurality of cross-sectional shapes of the luminaire along the vertical axis, z, wherein each cross-sectional shape of the plurality of cross-sectional shapes extends in a plane, P, perpendicular to the vertical axis, z, and corresponds to a 3D-printing layer of the luminaire, and for each cross-sectional shape of the plurality of cross-sectional shapes of the luminaire: a) defining a fixation point as the intersection of the fixation line with the cross-sectional shape, b) defining a mass balance line in the plane, P, wherein the mass balance line intersects the fixation point, c) defining a first side and a second side of the cross-sectional shape with respect to the mass balance line, respectively, wherein the first side and the second side are arranged opposite to each other with respect to the mass balance line, d) defining a sector angle, dϕ=180°/n, wherein n is an integer, wherein for each angle ϕ=k.Math.dϕ, wherein k=1, . . . , n e) determining an extrusion of 3D-printing material of the cross-sectional shape as a function of a first sector, S.sub.1, of the sector angle, dϕ, at the angle, ϕ, in the first side, wherein the first sector, S.sub.1, is associated with a first mass, m.sub.1, of extruded 3D-printing material, and a second sector, S.sub.2, of the sector angle, dϕ, at the angle ϕ+180°, in the second side, wherein the second sector, S.sub.2, is associated with a second mass, m.sub.2, of extruded 3D-printing material, for minimizing a distance, R.sub.0, between the fixation point and a center of mass, M.sub.t, of the first sector, S.sub.1, and the second sector, S.sub.2, and in case the distance, R.sub.0, exceeds a predetermined threshold distance, R.sub.t, f) defining a connection line in the plane, P, intersecting the center of mass, M.sub.t, and the fixation point, wherein, in case the center of mass, M.sub.t, is located in the first side, determining an additional extrusion of 3D-printing material of the cross-sectional shape in the second side such that a first center of mass, M.sub.S1, of the determined additional extrusion of 3D-printing material of the cross-sectional shape of the second side coincides with the connection line in the second side and is located at a first distance, R.sub.S1, from the fixation point, for minimizing |M.sub.S1.Math.R.sub.S1−M.sub.t.Math.R.sub.0|, and wherein, in case the center of mass, M.sub.t, is located in the second side, determining an additional extrusion of 3D-printing material of the cross-sectional shape in the first side such that a second center of mass, M.sub.S2, of the determined additional extrusion of 3D-printing material of the cross-sectional shape of the first side coincides with the connection line in the first side and is located at a second distance, R.sub.S2, from the fixation point, for minimizing |M.sub.S2-R.sub.S2-M.sub.t-R.sub.0|.
2. The method according to claim 1, wherein the determining of an extrusion of 3D-printing material is based on a track width, tw, of extruded 3D-printing material perpendicular to a direction of extrusion of the 3D-printing material.
3. The method according to claim 1, wherein the luminaire is intended to be at least partially hollow, and, in at least one cross-sectional shape of the plurality of cross-sectional shapes, is intended to comprise at least one layer of 3D-printing material in a radial direction of the cross-sectional shape.
4. The method according to claim 3, wherein the luminaire, in at least one cross-sectional shape of the plurality of cross-sectional shapes, is intended to comprise a single track of 3D-printing material.
5. The method according to claim 4, wherein the step of determining the extrusion of 3D-printing material comprises, based on an intended extrusion of 3D-printing material along a first chord length, Δl.sub.1, of the first sector, S.sub.1, with a first track width, tw.sub.1, of the 3D-printing material, and along a second chord length, Δl.sub.2, of the second sector, S.sub.2, with a second track width, tw.sub.2, of the 3D-printing material, determining a first ratio, R.sub.1, between the first track width, tw.sub.1, and the second track width, tw.sub.2, such that R.sub.1=(ρ.sub.2.Math.Δl.sub.2.Math.r.sub.2)/(ρ.sub.1.Math.Δl.sub.1.Math.r.sub.1) is fulfilled, wherein r.sub.1 is the sector radius of the first sector, S.sub.1, r.sub.2 is the sector radius of the second sector, S.sub.2, ρ.sub.1 is the density of 3D-printed material along the first chord length, Δl.sub.1, and ρ.sub.2 is the density of 3D-printed material along the second chord length, Δl.sub.2.
6. The method according to claim 3, wherein the luminaire, in at least one cross-sectional shape of the plurality of cross-sectional shapes, is intended to comprise a plurality of tracks of 3D-printing material.
7. The method according to claim 6, wherein the step of determining the extrusion of 3D-printing material comprises, based on an intended extrusion of 3D-printing material along a plurality of first chord lengths, Δl.sub.1i, of the first sector, S.sub.1, wherein the plurality of first chord lengths, Δl.sub.1i, comprises an innermost first chord length, Δl.sub.11, and an outermost first chord length, Δl.sub.1n, with respect to a first sector radius, r.sub.1, of the first sector, S.sub.1, and along a plurality of second chord lengths, Δl.sub.2i, of the second sector, S.sub.2, wherein the plurality of second chord lengths, Δl.sub.2i, comprises an innermost second chord length, Δl.sub.21, and an outermost second chord length, Δl.sub.2n, with respect to a second sector radius, r.sub.2, of the second sector, S.sub.2, determining a second ratio, R.sub.2, between a first density, ρ1, of the first sector S.sub.1, and a second density, ρ.sub.2, of the second sector S.sub.2, such that R.sub.2=(Δl.sub.2n.Math.r.sub.2.Math.Δr.sub.2)/(Δl.sub.1n.Math.r.sub.1c.Math.Δr.sub.1) is fulfilled, wherein Δr.sub.1 is the radius length between a center point of the innermost first chord length, Δl.sub.11, and the outermost first chord length, Δl.sub.1n, Δr.sub.2 is the radius length between a center point of the innermost second chord length, Δl.sub.21, and the outermost second chord length, Δl.sub.2n, r.sub.1c is the radius from the fixation point to a first center point, C.sub.r1, of a first area, A.sub.1, defined by Δl.sub.1n and Δ.sub.r1, and r.sub.2c is the radius from the fixation point to a second center point, C.sub.r2, of a second area, A.sub.2, defined by Δl.sub.2n and Δr.sub.2.
8. The method according to claim 7, wherein the step of determining the extrusion of 3D-printing material is further based on an intended extrusion of filler material between the intended extrusion of 3D-printing material of the first sector, S.sub.1, with respect to the first sector radius, r.sub.1, of the first sector, S.sub.1, and on an intended extrusion of filler material between the intended extrusion of 3D-printing material of the second sector, S.sub.2, with respect to the second sector radius, r.sub.2, of the second sector, S.sub.2.
9. The method according to claim 1, wherein the luminaire is intended to be at least partially solid, and, in at least one cross-sectional shape of the plurality of cross-sectional shapes, is intended to comprise a plurality of tracks of 3D-printing material.
10. The method according to claim 9, wherein the step of determining the extrusion of 3D-printing material comprises determining a third ratio, R.sub.3, between a first density, ρ1, of 3D-printing material of the first sector, S.sub.1, and a second density, ρ.sub.2, of 3D-printing material of the second sector S.sub.2, such that R.sub.3=r.sub.2.sup.2/r.sub.1.sup.2 is fulfilled, wherein r.sub.1 is the sector radius of the first sector, and r.sub.2 is the sector radius of the second sector, S.sub.2.
11. The method according to claim 1, wherein a fourth ratio, R.sub.4, between a maximum track width, tw.sub.max, and a minimum track width, tw.sub.min, of extruded 3D-printing material, respectively, perpendicular to a direction of extrusion of the 3D-printing material, fulfills R.sub.4<3.
12. The method according to claim 1, wherein a minimum track width, tw.sub.min, of extruded 3D-printing material fulfills 0.1 mm<tw.sub.min<1.6 mm.
13. A 3D-printing apparatus for production of a luminaire via 3D-printing, wherein the luminaire is intended for vertical suspension, comprising a printer head comprising a printer nozzle, configured to extrude a 3D-printing material, and a control system coupled to the printer head for controlling an extrusion of the 3D-printing material, wherein the control system, based on a suspension point of the luminaire, the suspension point being an exterior point of the luminaire by which the luminaire is intended to be vertically suspended, a fixation line through the luminaire, the fixation line elongating from the suspension point and being parallel to a vertical axis, z, and a plurality of cross-sectional shapes of the luminaire along the vertical axis, z, wherein each cross-sectional shape of the plurality of cross-sectional shapes extends in a plane, P, perpendicular to the vertical axis, z, and corresponds to a 3D-printing layer of the luminaire, is configured to, for each cross-sectional shape of the plurality of cross-sectional shapes of the luminaire: a) define a fixation point as the intersection of the fixation line with the cross-sectional shape, b) define a mass balance line in the plane, P, wherein the mass balance line intersects the fixation point, c) define a first side and a second side of the cross-sectional plane with respect to the mass balance line, respectively, wherein the first side and the second side are arranged oppositely each other with respect to the mass balance line, d) define a sector angle, dϕ=180°/n, wherein n is an integer, wherein for each angle ϕ=k.Math.dϕ, wherein k=1, . . . , n e) determine an extrusion of 3D-printing material of the cross-sectional shape as a function of a first sector, S.sub.1, of the sector angle, dck, at the angle, (I), in the first side, wherein the first sector, S.sub.1, is associated with a first mass, m.sub.1, of extruded 3D-printing material, and a second sector, S.sub.2, of the sector angle, &I), at the angle (1)+180°, in the second side, wherein the second sector, S.sub.2, is associated with a second mass, m.sub.2, of extruded 3D-printing material, for minimizing a distance, R.sub.0, between the fixation point and a center of mass, M.sub.t, of the first sector, S.sub.1, and the second sector, S.sub.2, and in case the distance, R.sub.0, exceeds a predetermined threshold distance, R.sub.t, f) define a connection line in the plane, P, intersecting the center of mass, M.sub.t, and the fixation point, wherein, in case the center of mass, M.sub.t, is located in the first side, determine an additional extrusion of 3D-printing material of the cross-sectional shape in the second side such that a first center of mass, M.sub.S1, of the determined additional extrusion of 3D-printing material of the cross-sectional shape of the second side coincides with the connection line in the second side and is located at a first distance, R.sub.S1, from the fixation point, for minimizing |M.sub.S1.Math.R.sub.S1−M.sub.t.Math.R.sub.0|, and wherein, in case the center of mass, M.sub.t, is located in the second side, determine an additional extrusion of 3D-printing material of the cross-sectional shape in the first side such that a second center of mass, M.sub.S2, of the determined additional extrusion of 3D-printing material of the cross-sectional shape of the first side coincides with the connection line in the first side and is located at a second distance, R.sub.S2, from the fixation point, for minimizing |M.sub.S2.Math.R.sub.S2−M.sub.t.Math.R.sub.0|.
14. A computer program comprising computer readable code for causing a computer to carry out the steps of the method according to claim 1 when the computer program is carried out on the computer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] This and other aspects of the present invention will now be described in more detail, with reference to the appended drawings showing embodiment(s) of the invention.
[0038]
[0039]
DETAILED DESCRIPTION
[0040]
[0041] For each cross-sectional shape 130 of the plurality of cross-sectional shapes 130, the intended mass thereof is balanced with respect to a fixation point 140 shown in
[0042] As mentioned, in general, both approaches are based on solving the mass-balance equation such that a final center of mass M.sub.t of the intended 3D-printing layer coincides with the fixation point 140 of the cross-sectional shape 130, 230.
[0043] For this purpose, a predefined initial 3D-printing material and extrusion width is used for calculating the center of mass M.sub.t, which the 3D-printed layer of that cross-sectional shape 130, 230 would have:
[0044] Wherein R.sub.0 is the distance between the center of mass M.sub.t, and the fixation point 140, m.sub.i represents the mass at every specific location “i” on the cross-sectional shape 130, 230, and r.sub.1 is the distance of that specific location from the fixation point 140. These initial values may be default values stored in a memory system of a computer. Alternatively, they may be values defined by a user for a given luminaire 100. As shown in
[0045] In the following, each of the approaches are described in detail.
[0046] For solving the mass-balance equation according to the first and main approach, an intended extrusion of 3D-printing material is calculated so that the final center of mass M.sub.t would coincide with the fixation point 140. In other words, R.sub.0 will then be close to zero, or equal to zero, so that M.sub.t will be shifted to the fixation point 140. According to the first approach, a sector angle δφ is chosen for the cross-sectional shape 130. This sector angle δφ determines the number steps which the mass-balance equation will be solved. Each step is defined by an angle φ=k.Math.δφ, wherein k=1 . . . , n. Starting from the mass-balance line 150, with k=1 on the first side 160a, a first sector S.sub.1 with a sector angle of δφ is defined. On the second side 160b, and with a mirrored symmetry with respect to the mass-balance line 150, a second sector S.sub.2 is defined symmetrical to the first sector S.sub.1 and with a sector angle of δφ. Each sector S.sub.1, S.sub.2 has a sector radius r.sub.1, r.sub.2, which is defined as the distance of the cross-sectional shape 130 confined by the sector to the fixation point 140. The mass of the first sector S.sub.1 and the second sector S.sub.2 is then balanced with respect to an intended extrusion width, material density, and sector radius of each side. This is repeated for all steps, so that in each step the first sector S.sub.1 is mass balanced with its symmetrical second sector S.sub.2. A few exemplifying embodiments are given in
[0047]
[0048]
[0049] It is worth noting that, the filler material except for air, will of course also be extruded by the 3D-printer, and the choice of terminology is not meant to convey otherwise.
[0050] It may be that the filler material extruded by the 3D-printer may also comprise multiple printing tracks of filler material. Additionally, or alternatively, the multiplicity of filler material printing tracks may be intended to be deposited according to a predetermined pattern. In these embodiments the density of the filler material may be adjusted by changing the number and/or the track width of the filler material printing tracks in order to achieve the desired mass balance.
[0051] It may be that first printing track 131 and the second printing track 132 can be intended to have the possibility of varying the extrusion widths tw.sub.1, tw.sub.2. In this case, the extrusion width of either or both of the printing tracks 131, 132 can be taken into account in the mass-balance equation.
[0052] Some embodiments of the luminaire 100 may comprise multiple printing tacks, leading to a multi-walled structure. In these luminaires 100, when solving the mass-balance equations in the multiple track cross sections, the density of the filler material confined between each consecutive printing track should be taken into consideration.
[0053]
[0054] It should be noted that within a cross-sectional shape 130, a portion of the cross-sectional shape 130 may be intended to be solid similar to that shown in the embodiment of
[0055] The first approach may not suffice for achieving the necessary minimization of R.sub.0 for certain embodiments of the luminaire 100 such as those shown in
[0056] In the embodiment depicted in
[0057] In the embodiment of
[0058] The person skilled in the art realizes that the present invention by no means is limited to the preferred embodiments described above. On the contrary, many modifications and variations are possible within the scope of the appended claims. For example, . . . .
[0059] Additionally, variations to the disclosed embodiments can be understood and effected by the skilled person in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measured cannot be used to advantage.