BALER AND METHOD OF BINDING A BALE
20230292671 · 2023-09-21
Assignee
Inventors
Cpc classification
International classification
Abstract
A baler includes: a bale forming channel, a reciprocating plunger configured to compress bale material in the bale forming channel to form a bale, and a binding system for binding a bale in the bale forming channel with a pair of twines that pass around opposite sides of the bale. The binding system includes a knotter that includes a rotary bill hook, a twine holder, a twine cutter and a stripper element. The bill hook includes a catching element that is configured to adopt an open configuration to release a retained twine from the bill hook after a knot formed by the knotter is removed from the bill hook by the stripper element, so that the cut end of the twine is not pulled through the knot. The catching element is moved to the open configuration by an opening element that acts against the resilient biasing element, without rotating the bill hook beyond the second position.
Claims
1. A baler comprising a bale forming channel, a reciprocating plunger configured to compress bale material in the bale forming channel to form a bale, and a binding system for binding a bale in the bale forming channel with a pair of twines that pass around opposite sides of the bale, the binding system comprising a knotter that includes a rotary bill hook that has a rotational axis, a twine holder, a twine cutter and a stripper element, wherein the binding system is configured to tie a first knot and a second knot successively in the twines during one full operating cycle of the binding system, wherein the bill hook is rotatable between a first position in which the bill hook engages the twines and a second position in which a knot formed by the knotter is stripped from the bill hook by the stripper element, wherein the bill hook includes a catching element that is configurable in a closed configuration to retain a twine to the bill hook and in an open configuration to release the twine from the bill hook, wherein the catching element is configured to adopt the open configuration to release a retained twine from the bill hook after a knot formed by the knotter is removed from the bill hook by the stripper element, so that the cut end of the twine is not pulled through the knot, and wherein the catching element is biased by a resilient biasing element towards the closed configuration and is moved to the open configuration by an opening element that acts against the resilient biasing element, without rotating the bill hook beyond the second position.
2. A baler according to claim 1, wherein the opening element comprises a rotary drive element that drives movement of the catching element between the closed configuration and the open configuration, wherein the rotary drive element is rotatable relative to the bill hook while the bill hook is in the second position.
3. A baler according to claim 2, wherein the rotary drive element comprises a cam surface that engages a cam follower of the catching element.
4. A baler according to claim 1, wherein the opening element comprises a linear drive element that drives movement of the catching element between the closed configuration and the open configuration while the bill hook is in the second position.
5. A baler according to claim 1, wherein the catching element is moved to the open configuration by reducing or removing a biasing force applied by the resilient biasing element, so that the catching element opens in response to tension in the twine.
6. A baler according to claim 1, wherein: the first and second knots are tied successively by a single bill hook, and the first and second knots are both loop knots.
7. A baler comprising a bale forming channel, a reciprocating plunger configured to compress bale material in the bale forming channel to form a bale, and a binding system for binding a bale in the bale forming channel with a pair of twines that pass around opposite sides of the bale, the binding system comprising a knotter that includes a rotary bill hook that has a rotational axis, a twine holder and a twine cutter, wherein the binding system is configured to tie a first knot and a second knot successively in the twines during one full operating cycle of the binding system, wherein: the first and second knots are tied successively by a single bill hook, and at least the second knot is a loop knot.
8. A baler according to claim 1, wherein the twine holder comprises a rotary disk with a plurality of clamping notches, a retainer adjacent a periphery of the rotary disk, and a drive for rotating the rotary disk to clamp twines in at least one of the clamping notches against the retainer, and wherein the clamping notches are arranged asymmetrically around the periphery of the rotary disk.
9. A baler according to claim 8, wherein the drive for rotating the rotary disk includes a worm drive comprising a worm screw and a worm gear, wherein the worm screw is shifted axially to adjust the rotary position of the rotary disk between tying of the first and second knots.
10. A baler according to claim 1, wherein the twine holder comprises a rotary disk with a plurality of clamping notches, a retainer adjacent a periphery of the rotary disk, and a drive for rotating the rotary disk to clamp a twine in at least one of the clamping notches against the retainer, wherein the retainer is configured so that the twine can be guided across the retainer in two different positions depending on the rotational position of the rotary disk, comprising a first position in which the twine can be cut by the twine cutter and a second position in which the twine cannot be cut by the twine cutter.
11. A baler according to claim 7, wherein the bill hook is rotatable between a first position in which the bill hook engages the twines and a second position in which a knot formed by the knotter is stripped from the bill hook by the stripper element, wherein the bill hook includes a catching element that is configurable in a closed configuration to retain a twine to the bill hook and in an open configuration to release the twine from the bill hook, wherein the catching element is configured to adopt the open configuration to release a retained twine from the bill hook after a knot formed by the knotter is removed from the bill hook by the stripper element, so that the cut end of the twine is not pulled through the knot, and wherein the catching element is biased by a resilient biasing element towards the closed configuration and is moved to the open configuration by an opening element that acts against the resilient biasing element, without rotating the bill hook beyond the second position.
12. A baler according to claim 11, wherein the opening element comprises a rotary drive element that drives movement of the catching element between the closed configuration and the open configuration, wherein the rotary drive element is rotatable relative to the bill hook while the bill hook is in the second position.
13. A baler according to claim 1, wherein the first knot and the second knot are both loop knots.
14. A baler according to claim 1, wherein the first and second knots are both right-hand knots.
15. A baler according to claim 1, wherein the twine cutter is configured to cut the twine to provide a cut end, and wherein the twine cutter is displaced from the bill hook to provide a length L of twine between the cut end and the rotational axis of the bill hook, wherein the length L fulfils one or more of the following definitions: L is at least 1.3 times, or at least 1.6 times, or at least 2.0 times the length of the bill hook from the rotational axis to the tip of the bill hook; L is at least 0.5 times, or at least 0.6 times, or at least 0.75 times the length of twine needed to wrap circumferentially around the bill hook: L is at least 9 times, or at least 11 times, or at least 14 times the diameter of the twine when tied around a bound bale; L is at least 34 mm, or at least 41 mm, or about 52 mm.
16. A baler according to claim 1, wherein the binding system further comprises a twine guide located between the twine holder and the bill hook.
17. A baler according to claim 16, wherein the twine cutter is located between the twine guide and the twine holder.
18. A method of binding a bale in a baler comprising a bale forming channel, a reciprocating plunger that compresses bale material in the bale forming channel to form a bale, and a binding system that binds a bale in the bale forming channel, the binding system comprising a knotter that includes a rotary bill hook having a rotational axis, a catching element, a twine holder, a twine cutter and a stripper element, the method comprising passing the twines around opposite sides of the bale, tying a first knot and a second knot successively in the twines during one full operating cycle of the binding system, rotating the bill hook between a first position in which the bill hook engages the twines and a second position in which a knot is stripped from the bill hook by the stripper element, resiliently biasing the catching element towards a closed configuration to retain a twine on the bill hook while a knot is formed, and moving the catching element to an open configuration by operation of an opening element that acts against the resilient biasing element, without rotating the bill hook beyond the second position, to release the retained twine after the knot has been removed from the bill hook by the stripper element, so that a cut end of the twine is not pulled through the knot.
19. A method according to claim 18, further comprising driving movement of the catching element between the closed configuration and the open configuration by rotating an opening element relative to the bill hook while the bill hook is in the second position, said opening element comprising a rotary drive element.
20. A method according to claim 19, further comprising engaging a cam surface of the rotary drive element with a cam follower of the catching element.
21. A method according to claim 18, further comprising driving movement of the catching element between the closed configuration and the open configuration by operating an opening element comprising a linear drive element.
22. A method according to claim 18, further comprising moving the catching element to the open configuration by reducing or removing a biasing force applied by the resilient biasing element, so that the catching element opens in response to tension in the twine.
23. A method according to claim 18, further comprising: tying the first and second knots successively by a single bill hook, wherein the first and second knots are both loop knots.
24. A method of binding a bale in a baler comprising a bale forming channel, a reciprocating plunger that compresses bale material in the bale forming channel to form a bale, and a binding system that binds a bale in the bale forming channel with a pair of twines that pass around opposite sides of the bale, the binding system comprising a knotter that includes a rotary bill hook that has a rotational axis, a twine holder and a twine cutter, wherein the binding method comprises tying a first knot and a second knot successively in the twines during one full operating cycle of the binding system, wherein: the first and second knots are tied successively by a single bill hook, and at least the second knot is a loop knot.
25. A method according to claim 18, wherein the twine holder comprises a rotary disk with a plurality of clamping notches arranged asymmetrically around a periphery of the rotary disk, and a retainer adjacent the periphery of the rotary disk, the method comprising driving rotation the rotary disk to clamp twines in at least one of the clamping notches against the retainer.
26. A method according to claim 25, further comprising driving the rotary disk with a worm drive comprising a worm screw and a worm gear, and shifting the worm screw axially to adjust the rotary position of the rotary disk between tying of the first and second knots.
27. A method according to claim 18, wherein the twine holder comprises a rotary disk with a plurality of clamping notches, a retainer adjacent a periphery of the rotary disk, and a drive for rotating the rotary disk to clamp a twine in at least one of the clamping notches against the retainer, the method comprising guiding the twine across the retainer in two different positions by adjusting the rotational position of the rotary disk, said positions comprising a first position in which the twine can be cut by the twine cutter and a second position in which the twine cannot be cut by the twine cutter.
28. A method according to claim 27, further comprising rotating the bill hook between a first position in which the bill hook engages the twines and a second position in which a knot is stripped from the bill hook by the stripper element, resiliently biasing the catching element towards a closed configuration to retain a twine on the bill hook while a knot is formed, and moving the catching element to an open configuration by operation of an opening element that acts against the resilient biasing element, without rotating the bill hook beyond the second position, to release the retained twine after the knot has been removed from the bill hook, so that the cut end of the twine is not pulled through the knot.
29. A method according to claim 28, further comprising driving movement of the catching element between the closed configuration and the open configuration by rotating an opening element relative to the bill hook while the bill hook is in the second position, said opening element comprising a rotary drive element.
30. A method according to claim 18, wherein the first knot and the second knot are both tied as loop knots.
31. A method according to claim 18, wherein the first and second knots are both tied as right-hand knots.
32. A method according to claim 18, further comprising cutting the twine to provide a length L of twine between a cut end of the twine and the rotational axis of the bill hook, wherein the length L fulfils one or more of the following definitions: L is at least 1.3 times, or at least 1.6 times, or at least 2.0 times the length of the bill hook from the rotational axis to the tip of the bill hook; L is at least 0.5 times, or at least 0.6 times, or at least 0.75 times the length of twine needed to wrap circumferentially around the bill hook: L is at least 9 times, or at least 11 times, or at least 14 times the diameter of the twine when tied around a bound bale; L is at least 34 mm, or at least 41 mm, or about 52 mm.
33. A method according to claim 18, further comprising guiding the twine by means of a twine guide located between the twine holder and the bill hook.
34. A method according to claim 33, further comprising cutting the twine between the twine guide and the twine holder.
Description
[0065] Various embodiments of the invention will now be described by way of example with reference to the accompanying drawings, in which:
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[0081] A binding system for baler and a method for binding a crop bale are described in EP-1584227-A1, the entire content of which is incorporated by reference herein.
[0082] The baler shown in
[0083] In this example, the knotter 40 includes a rotary bill hook 82, which is configured to tie two knots successively during each complete operating cycle. As illustrated in
[0084] The binding system and the method for binding a bale according to the present invention are similar in most respects to the binding system and the method for binding a bale described in EP-1584227-A1. However, in certain embodiments of the present invention, the first knot and the second knot are both loop knots. Optionally, the first knot and the second knot are also both right-handed knots and optionally they are tied successively by the same bill hook. In these embodiments the inherent weakness of a conventional knot is avoided, providing a twine loop that has a greater breaking strength. This is turn means that the bale material can more highly compressed, leading to storage and transportation efficiencies, while the risk of the twine loop bursting is reduced. In certain other embodiments, the second knot 72 is a loop knot and the first knot 70 is a conventional knot.
[0085] A knotter 40 according to an embodiment of the present invention is shown in more detail in
[0086] The knotter 40 comprises a circular drive disk 76 that is attached through a hub 77 to a drive shaft 78. The knotter 40 also comprises a frame 80, a rotary bill hook 82 mounted on an end of a shaft 82a for rotation about an axis 84, and a multi-disk twine holder 86 that has a plurality of notches 87 in its perimeter for holding the twines against a retainer 120. A release arm 95 is pivotable to release the twines from the twine holder 86. The release arm 95 carries a cutter 94 for severing the twine strands and a stripper arm 92 for stripping a knot from the bill hook 82. Pivoting movement of the release arm 95 is controlled by a cam follower 89 that engages a cam track 90 in the drive disk 76.
[0087] The rotary bill hook 82, which is shown in more detail in
[0088] In one embodiment of the invention, the knotter 40 is modified to provide an increased length L of twine between the bill hook 82 and the cut end of the twine in order to create two loop knots, so that the first knot 70 and the second knot 72 are both loop knots. This is achieved by placing the cutter 94 further from the bill hook 82, as described below. The twine holder 86 is also preferably located further away from the bill hook 82, so that it can hold the cut ends of the twines after the first knot 70 has been tied and the twines have been cut. Because the twines are severed further from the bill hook 82 and close to the twine holder 86, this ensures that there is an increased length of twine L between the bill hook and the cut end of the twine.
[0089] In one embodiment of the invention the twine cutter 94 is configured to cut the twine to provide a cut end, and wherein the twine cutter is displaced from the bill hook to provide a length L of twine between the cut end and the bill hook.
[0090] Optionally, the length L is at least 1.3 times, or at least 1.6 times, or at least 2.0 times the length of the bill hook from the rotational axis to the tip of the bill hook.
[0091] Optionally, the length L is at least 0.5 times, or at least 0.6 times, or at least 0.75 times the length of twine needed to wrap circumferentially around the bill hook.
[0092] Optionally, the length L is at least 9 times, or at least 11 times, or at least 14 times the diameter of the twine when tied around a bound bale.
[0093] Optionally, the length L is at least 34 mm, or at least 41 mm, or about 52 mm.
[0094] In one embodiment, the invention provides a baler with a reciprocal plunger, a method and system that combines the advantages of binding a bale from two supplies per binding loop and binding the bale with two knots per binding loop whereby the knots are: [0095] of a loop type and [0096] are produced sequentially in one knotting cycle by one bill hook.
[0097] Preferably, the knots are both right-handed.
[0098] The key to forming a loop knot with a knotter 40 of the type described above is to have sufficient length of twine between the bill hook 82 and the position where the twine ends are severed from the twines held by the twine holder. Because the twine ends are severed near to the twine holder, the twine holder must also be placed substantially further from the bill hook.
[0099] The twine strands that form the loop of the loop knot are preferably released from the bill hook after the knot has been pulled off the bill hook. In one embodiment this is achieved by actively or passively releasing/opening a catching element 96 (also called a tongue or an upper lip 83a) that retains the twine on the bill hook 82 until just after the moment the knot is pushed/pulled off the bill hook by the stripper element 92. This prevents the risk that the loop will be stuck between the catching element 96 and the base of the bill hook 82, or that the ends of the twine will be pulled completely through the knot so that a conventional knot will be formed.
[0100] In one embodiment of the invention illustrated in
[0101] In the system illustrated in
[0102] In a conventional knotter the collar 93 is fixed to the frame 80 of the knotter. As the bill hook 82 rotates relative to the collar 93 the cam follower 85 runs along the cam track 91 and the catching element 96 opens when the cam follower encounters a part 91a of the cam track 91 that projects radially outwards from the collar.
[0103] In an embodiment of the invention illustrated in
[0104] The bill hook 82 is rotatable between a first position in which the bill hook engages the twines and a second position in which a knot formed by the knotter is stripped from the bill hook 82 by the stripper arm 92. The catching element 96 can be configured in a closed configuration to retain a twine to the bill hook 82 or an open configuration to release the twine from the bill hook 82. The catching element 96 is configured to adopt the open configuration to release the retained twine from the bill hook 82 after the knot is removed from the bill hook 82 by the stripper arm 92, so that the cut end of the twine is not pulled through the knot. In this embodiment the catching element 96 is biased by the resilient biasing element 108 towards the closed configuration and is moved to the open configuration by the opening element 97, which comprises the collar 93 and the cam follower 85. The catching element 96 can thus be opened to release the twine without rotating the bill hook 82 beyond the second position.
[0105] In another embodiment of the invention, also illustrated in
[0106] In each of the above embodiments opening of the catching element 96 can be controlled to release the twines from the bill hook after the knot has been formed, to increase the length L of twine between the bill hook and the cut ends of the twines. As illustrated in
[0107] Alternatively, the catching element can be moved passively to the open configuration. For example, opening of the catching element can be achieved by inactivating the resilient biasing element or reducing/counteracting the biasing force, so that the catching element is moved to the open configuration by the tension in the twine. Inactivating the resilient biasing element or reducing/counteracting the biasing force can be achieved for example by modifying the configuring the resilient element 108 so that only at the position of the bill hook 82 where the knot is stripped off (and not if it is turned to form the knot) the catching element 83a is not affected by the resilient biassing element 108 and the catching element 83a is free to move (partly) upward. When the knot is formed and not yet stripped off the bill hook 82 the twine that is wound around the bill hook 82 will hold the catching element 83a down. As soon as the knot is stripped off the bill hook 82 the catching element 83a is then free to move upward. The upward movement of the catching element 83a may result as a reaction to the pulling force of the twine loop but could also be assisted by an additional counter-biasing resilient element.
[0108] If the bill hook 82 is turned for forming the loop the resilient biassing element 108 will force the catching element down.
[0109] The process of producing the knot is well described in text and pictures of WO2018202588A1, the entire content of which is incorporated by reference herein.
[0110] Conventionally, the twine holder 86 is mounted next to the bill hook 82. In another embodiment of the invention illustrated in
[0111] In an embodiment of the present invention the twine holder 86 may be modified to provide a twine guide 86a, for example by removing or modifying the retainer 120, so that the notches 87 in the periphery of the guide disk serve only to bring the twines into a correct position in relation to the bill hook 82 and the opened tongue/catching element 83a. An alternative twine holder 86b is then provided a short distance away from the bill hook 82 and the cutter 94 is repositioned so that it is located between the twine guide 86a and the twine holder 86b. The twine is held by the twine holder 86b, which is positioned further away from the bill hook 82 than the twine guide 86a and the twine is severed between the twine guide 86a and the twine holder 86b. As a result, the twine is severed beyond the position of a conventional disk/twine holder (seen from the bill hook) to provide an increased length L of twine between the bill hook 82 and the cut ends of the twines.
[0112] In this embodiment, the severing device or cutter 94 is optionally not mounted directly on the stripper arm 92 that strips the knot from the bill hook 82, but comprises a separate cutter mechanism located further from the bill hook. By comparison, in a conventional knotter the cutter 94 is fixedly connected to the stripper arm 92.
[0113] In another embodiment of the invention, the twine holder 86 is configured to release the twines just after the bill hook 82 has finished its second turn to complete the knot and before or at the moment the knot is pushed/pulled off the bill hook 82 by the stripper arm 92. This helps to prevent the possibility that there will be loose twine ends or “tails” (waste) that will pollute the fodder or the environment. By releasing the twines the loop of the second knot of the binding cycle will have longer ends.
[0114] For example, in an embodiment of the invention, the releasing of the twine ends by the twine holder 86 is done by positioning the notches 87a, 87b in the twine holder disk 86 asymmetrically (not at 90 degrees), as illustrated in
[0115] In another embodiment, as illustrated in
[0116] In another embodiment, as illustrated in
[0117] Numerous different embodiments or alternative features of the invention are described above. It should be understood that any two or more of these different embodiments or features of the invention may be combined in a single binding system. For example, the modified bill hook shown in