MACHINE AND METHOD FOR TREATING PARTS OF DIFFERENT SHAPES
20230294200 · 2023-09-21
Inventors
- Christophe Heau (Saint-Jean-Bonnefonds, FR)
- Philippe Maurin-Perrier (Saint-Marcellin-En-Forez, FR)
- Florence Garrelie (Saint-Etienne, FR)
- Jean-Philippe Colombier (Saint-Heand, FR)
- Florent Pigeon (Saint-Etienne, FR)
Cpc classification
B01J19/121
PERFORMING OPERATIONS; TRANSPORTING
B01J19/088
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23K26/00
PERFORMING OPERATIONS; TRANSPORTING
B01J19/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
This invention relates to a machine for treating parts with different shapes, comprising a chamber); a vacuum system; treatment systems, including a plasma generating system and/or a vacuum deposition system; and a transport system which is capable of displacing the part or parts in the chamber irrespectively of the shape of these parts; characterized in that the treatment systems include a laser system which is designed to treat the part or parts disposed in the chamber.
Claims
1. A machine for treating parts of different shapes, comprising: a chamber; a vacuum system; treatment systems, including a plasma generating system and/or a vacuum deposition system; and a transport system which is capable of displacing the part or parts in the chamber, whatever the shape of these parts; characterized in that the treatment systems include a laser system which is designed to treat the part or parts disposed in the chamber.
2. The machine according to claim 1, characterized in that the treatment systems can be used selectively for the treatment of the part or parts, either separately from the other systems or simultaneously with one or more of the other systems.
3. The machine according to claim 1, characterized in that the sequence of use of the treatment systems can be set, with a variable order of use and/or a variable number of uses.
4. The machine according to claim 1, characterized in that it comprises a protection system for the laser system.
5. The machine of claim 4, characterized in that the protection system comprises a cover which can be moved in front of the laser system.
6. The machine according to claim 4, characterized in that the protection system comprises a transparent film running in front of the laser system.
7. The machine according to claim 4, characterized in that the protection system comprises internal walls which optically isolate the path of the laser beam originating from the laser system from the remainder of the chamber, and which protects from fluxes originating from the treatment systems.
8. The machine according to claim 4, characterized in that the protection system comprises a chamber fixed to a wall of the chamber and formed between the window of the laser system and the parts to be treated, this chamber being provided with an aperture facing the parts in order to define an aperture angle of less than 45 degrees between the window and the chamber.
9. The machine according to claim 1, characterized in that the laser system comprises a pulsed laser source.
10. The machine according to claim 1, characterized in that the laser beam can be orientated with an oblique or orthogonal incidence onto the part or parts.
11. The machine according to claim 1, characterized in that the transport system is capable of displacing the part or parts in a manner such that two successive treatment zones are contiguous.
12. The machine according to claim 1, characterized in that the laser system comprises a device for correcting the path and/or the shape and/or the focussing of the laser beam.
13. The machine according to claim 1, characterized in that the transport system comprises a position-encoding device.
14. The machine according to claim 1, characterized in that the transport system comprises a turntable intended to support one or more parts.
15. The machine according to claim 14, characterized in that the transport system comprises turrets mounted on the turntable and intended to receive one or more parts.
16. The machine according to claim 15, characterized in that the turrets are movable in rotation with respect to the turntable.
17. The machine according to claim 14, characterized in that the transport system comprises platens which are rotatably mounted on the turrets and intended to support the parts.
18. The machine according to claim 14, characterized in that the laser system is disposed laterally.
19. The machine according to claim 1, characterized in that the transport system comprises a longitudinal transport device intended to support one or more parts.
20. The machine according to claim 1, characterized in that the transport system comprises visual marks and an optical sensor which is capable of cooperating with the marks.
21. A method for the treatment of parts having different shapes, the method comprising: a) a step for vacuuming a chamber in which the part or parts are located, then a combination of the following steps: b) a step for laser treatment of the part or parts, and c) a step for low pressure plasma treatment of the part or parts, and/or d) a step for carrying out vacuum deposition onto one or more of the parts; characterized in that the various steps are carried out in the same machine which has been adapted to treat parts having different shapes.
22. The method in accordance with claim 21, characterized in that steps b), c) and d) are carried out selectively in order to treat the part or parts, either separately from the other steps or simultaneously with one or more of the other steps.
23. The method according to claim 21, characterized in that the steps b), c), d) or combinations thereof are carried out in accordance with a sequence of use which can be set, with a variable order of use and/or a variable number of uses.
Description
DESCRIPTION OF THE FIGURES
[0045] The invention will be better understood from the following description, which is given solely by way of non-limiting example and is made with reference to the accompanying drawings, showing the following diagrammatic views:
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DETAILED DESCRIPTION OF THE INVENTION
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[0066] In the context of the invention, the expression “with different shapes” includes parts with different geometries and/or dimensions. This expression is not limited to parts having the same geometry but different dimensions, for example flat films of different widths. The machine (1) is adapted to treat both parts with a flat shape, i.e. with a very small thickness (less than 5%) compared with the other dimensions, and bulky parts, i.e. with three dimensions of the same order of magnitude or having a similar order of magnitude. The parts may be bodies of revolution (for example cylinders), or indeed parallelepipeds. Finally, the parts may be of irregular shape, i.e. solids composed of surfaces which are not necessarily orthogonal to each other, or which have sides of unequal dimensions. The machine (1) in accordance with the invention is designed to carry out surface treatments on the parts (2). Surface treatments form part of the Applicants field of expertise, and may include, but are not limited to, the following treatments: chemical deposition of a thin film, activation, stripping or cleaning, texturing (i.e. the production of relief motifs on the surface of the part, these motifs having dimensions of the order of one nanometre up to one tenth of a metre), heat treatment (i.e. the modification of the crystalline structure of a metal via a predetermined temperature cycle).
[0067] These treatments are termed surface treatments, or superficial treatments, insofar as the zone of effect of these treatments is limited to at most a few tenths of millimetres below the surface of the part, and they are not aimed at treating a part at the core, i.e. deep into the part so that the whole of the material has undergone the treatment.
[0068] The machine (1) comprises a chamber (10), a vacuum system (20), a plasma generating system (30), a vacuum deposition system (40), a transport system (50), a laser system (60) and a protection system (70).
[0069] Alternatively, the machine (1) may comprise a plasma generating system (30) but not a vacuum deposition system (40), or it may comprise a vacuum deposition system (40) but not a plasma generating system (30).
[0070] In general, such a machine (1) also comprises a heating system for degassing the parts (2) and the inside of the chamber (10) before any other treatment. The machine (1) also comprises a system for injecting pure gases or mixtures of gases in order to introduce the gases necessary for the treatments into the chamber (10) in a controlled manner. With the aim of simplification, neither the heating system nor the gas injection system is shown in the figures.
[0071] Advantageously, the systems (10-70) may be used separately or simultaneously with one or more of the other systems (10-70). [0072] As an example, the operator may elect to use the laser system (60) while the chamber (10) is under vacuum, by using the vacuum system (20). [0073] In accordance with another example, the operator may elect to carry out a treatment with the plasma system (30) on a first part (2) simultaneously with a treatment with the laser system (60) on a second part (2).
[0074] In addition, the order of use and the number of uses of the different systems (10-70) can be parameterized in accordance with different sequences: [0075] As an example, the operator may elect to carry out a treatment with the laser system (60) and then displace the parts to the plasma treatment system (30). [0076] In accordance with another example, the operator may elect to produce a first deposit using the vacuum deposition system (40), then carry out a laser treatment with the laser system (60), then produce a second deposit with the vacuum deposition system (40). The chamber (10) has a parallelepipedal shape, with two paired parallel horizontal walls constituting the top and the bottom of the chamber (10), as well as four parallel vertical walls constituting the sides of the chamber (10). Clearly, the walls may have different shapes without departing from the scope of the invention. As an example, it is possible to envisage a cylindrical chamber (10) comprising a single vertical cylindrical wall. This chamber (10) may comprise a single compartment (11), as shown in
[0077] The vacuum system (20) is intended to evacuate the atmosphere present in the chamber (10). The system (20) may evacuate air, i.e. extract the air present in the chamber (10) so that the prevailing pressure may, for example, be from 10-2 to 10-9 Pa.
[0078] The plasma treatment system (30) may be used to strip the parts (2) in order to clean them with a view to a subsequent treatment. In addition, the system (30) may be used to activate a surface in a manner such that it can react to a further treatment, such as glow discharge cleaning for plastics or ceramics. In combination with the gas injection system, the plasma treatment system (30) may be used to produce PACVD (plasma assisted chemical vapour deposition) type deposits.
[0079] The vacuum deposition system (40) is intended to produce a deposit on the surface of the parts (2). As an example, the system (40) may be designed for a PACVD or PVD (physical vapour deposition) deposit. The vacuum deposition system (40) may optionally be used to strip the parts (2) if it provides sufficient ionized species, as is the case, for example, with an arc deposition source.
[0080] The transport system (50) is designed to receive the parts (2) and displace them in the chamber (10). This transport system (50) may be constructed in various manners. In the example of
[0081] In accordance with the invention, the machine (1) is also equipped with a laser system (60), comprising a laser source (61) emitting a laser beam (62). The laser source (61) may be pulsed and emit pulses having durations of the order of femtoseconds, picoseconds or nanoseconds. The laser source (61) may be multi-spectral (wavelength selected as a function of the material).
[0082] As illustrated in
[0083] The laser system (60) comprises a window (63), which is optically transparent with respect to the beam (62), and which marks the transition between the laser system (60) and the chamber (10).
[0084] The system (60) comprises various optical devices, in particular a beam (62) focusing and correcting device (65), for concentrating the energy of the beam (62) at a selected distance from said device (65). It is necessary to modify the focussing when the parts (2) to be treated are of different dimensions, and when the distance between the surface of a part (2) and the laser system (60) is not the same from one part (2) to another.
[0085] The system (60) also comprises a deflection device (66) for orientating the laser beam (62) and scanning the surface of the part (2) to be treated.
[0086] The laser system (60) may be used in different manners and for different purposes: [0087] Texturing, with removal of material from the part (2) in order to create cavities on the surface of the part (2). The cavities may be disposed in accordance with a discrete motif, i.e. the cavities are distinct from one another. Alternatively, the cavities may be disposed in accordance with a continuous motif, i.e. the cavities are connected to each other. In accordance with another alternative, the cavities may comprise a mixture of discrete and continuous motifs. [0088] Nanotexturing without removal of material. In this embodiment, the pulses of the laser beam (62) cause a redistribution of the material and nanometric motifs are formed at the surface of the part. Depending on the operating conditions, the nanomotifs may be debossed, embossed or even both. This may be used in order to increase the specific surface area of the part (2), for example. [0089] Surface treatment without removal of material, modifying the crystalline structure of the material. [0090] Surface treatment without removal of material, modifying the topography of the material. [0091] Chemical modification of the material, for example when the laser treatment is carried out in the presence of a pure reactive gas.
[0092] Other treatments may be carried out without departing from the scope of the invention. The machine (1) may also comprise a protection system (70) intended to protect the window (63) of the laser system. It is a fact that if the machine (1) advantageously combines the various treatment systems (20-60) detailed above, the result is that said systems may interfere with each other. In particular, the window (63) of the laser system (60) has to remain as transparent as possible in order to guarantee the effectiveness of the laser treatment. This loss of transparency may result from deposits on the window (63), originating from the material removed during laser texturing of the parts (2), or alternatively from the vacuum deposition system (40), or even from the plasma generating system (30). Protecting the window (63) may therefore be a major advantage for the machine (1), not only for the performance of the laser treatments to be carried out, but also in terms of the degree of availability of the machine (1), if the maintenance operations aimed at cleaning or replacing the window (63) are less frequent.
[0093] In practice, the machine (1) enables different methods to be implemented, including: [0094] a) a step for evacuating the chamber (10), then a combination of the following steps: [0095] b) a step for laser treatment of the parts (2), and [0096] c) a step for plasma treatment of the parts (2), and/or [0097] d) a step for carrying out vacuum deposition onto the parts (2).
[0098] Advantageously, the various steps a) to d) may be carried out in the same machine (1), adapted to treat parts (2) with different shapes with great versatility.
[0099] Steps a) and b) are always present in the method, supplemented by either step c), or step d), or both steps c) and d). The order of steps b), c) or d) is not chronological.
[0100] Step a) is prior to the other steps b), c) or d).
[0101] Steps b), c) and d) may be carried out selectively in order to treat the part or parts, either separately from the other steps or simultaneously with one or more of the other steps.
[0102] Steps b), c), d) or combinations thereof may be carried out in accordance with a sequence of use which can be parameterized, with a variable order of use and/or a variable number of uses. As an example, step b) may be carried out several times before carrying out step c) and/or d).
[0103] Other embodiments of a machine (1) in accordance with the invention are shown in
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[0106] When the transport system (50) comprises a carousel, the laser system (60) may advantageously be disposed laterally. Unlike machines (1) in which the laser system (60) is disposed at the top, this configuration makes it possible to treat what are known as “bulky” parts (2), in contrast to parts which are simply flat, such as disks or films, for example.
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[0109] The longitudinal transport system (50) comprises a carriage (54) supporting the parts (2) and rollers (55) supporting the carriage (54). Alternatively, the longitudinal transport system (50) may comprise a conveyor belt, a carriage-free roller conveyor (55), a carriage (54) associated with an endless screw, or any other suitable device.
[0110] The compartments (11) of the chamber (10) are separated by vertical internal walls provided with valves (12), allowing the adjacent compartments (11) to be partitioned off or made to communicate. This construction is advantageous for protecting one of the systems (20-60) from pollution generated by the use of one of the other systems. The plasma system (30) is mounted on the upper wall of a first compartment (11), the vacuum deposition system (40) is mounted on the upper wall of a second compartment (22), and the laser system (60) is mounted on the upper wall of a third compartment (11). Other configurations may be envisaged without departing from the scope of the invention.
[0111] Only one vacuum system (20) is shown, with a view to simplification. Such a machine (1) generally comprises a plurality of vacuum systems (20), because during a treatment, one compartment (11) may be isolated from the other compartments (11). This compartment (11) must then have its own system (20) for pumping. The same is true for the heating and gas injection systems.
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[0113] In
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[0117] In a variation of this version of the protection system, an orthogonal angle of passage of the laser beam (62) through the window (63) is maintained and combined with an oblique incidence onto the surface of the part (2). This may be obtained, for example, by offsetting the laser beam (62) with respect to the centre of the turntable (51), or by inclining the window (63) with respect to the wall of the chamber (10).
[0118] In a variation, not shown, the protection system (70) may comprise walls disposed between the window (63) and the chamber (10) in order to optically isolate the path of the laser beam (62) and thereby protect the window (63) from projections.
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[0122] Carrying out a laser treatment implies that the surface of the part (2) must be positioned facing the window (63) of the laser system (60). The laser system (60) comprises complex optical devices requiring substantial mechanical adjustment and stability. The laser system casing (60) is fixed in position. The relative displacement of the beam (62) with respect to the part (2) is carried out by displacing the optical devices of the laser system (60) and/or by displacing the part (2) to be treated. As a result, the parts (2) are generally treated in successive zones (64), possibly with a plurality of zones (64) being treated in parallel by a plurality of laser beams (62). The laser system (60) treats the portion of the part (2) which is exposed to it. The part (2) is displaced so as to place the next zone to be treated facing the laser system (60). Preferably, this displacement is carried out simultaneously with the treatment in progress. Alternatively, this displacement may be carried out alternately with the treatment. This is illustrated in
[0123] The positioning accuracy of the part (2) may, for example, be increased by means of a position-encoding device comprising, for example, an encoder disposed within the kinematic chain which moves the turntable (51) or the carriage or carriages (54). Alternatively or in addition, visual marks which are capable of co-operating with one or more optical sensors may be provided. These visual marks may, for example, be marks made on the part (2) in a manner such as to be identified by a camera. It is also possible to envisage the visual marks being the zones which have already been treated, if these zones have a different colour or texture which may be detected by a sensor or by a camera with, for example, the use of a polarised light or light of a selected wavelength. The part (2) may be continuously movable with respect to the laser system (60), without this changing the interpretation of the arrangements explained above. The zone (64) being treated then has a smaller surface area which is refreshed far more frequently.
[0124] Moreover, the machine (1) may be configured differently from