LED strip configurtions for large area round luminaires providing homogeneous lighting
11774047 · 2023-10-03
Assignee
Inventors
Cpc classification
F21Y2103/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2107/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21K9/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The disclosure concerns a light-emitting module (100) comprising one or more flexible, elongated light-emitting diode, LED, strips (110) and a mixing chamber (150). Each LED strip comprises a first side (112) on which a plurality of LEDs (111) is mounted, a second side (113) opposite to said first side, and two lengthwise edges (114). The mixing chamber (150) is arranged to mix light emitted by said LEDs and comprises a base (151). One of the lengthwise edges (144) of each LED strip is arranged to face the base (151) of the mixing chamber. At least a portion of each LED strip (110) is bent (or folded) to extend radially from a center portion of the mixing chamber towards one or more outer points (132), so that the one or more light-emitting diode strips (110) together form a number N of elongated arms (130). Each elongated arm comprises two segments of the LED strip, where the segments form opposite sides of the elongated arm.
Claims
1. A light-emitting module comprising: one or more flexible, elongated light-emitting diode strips, each having a first side on which a plurality of light-emitting diodes is mounted, a second side opposite to the first side, and two lengthwise edges; a mixing chamber arranged to mix light emitted by the light-emitting diodes, the mixing chamber having a base; wherein one of the lengthwise edges of each of the one or more light-emitting diode strips is arranged to face the base of the mixing chamber; wherein at least a portion of each of the one or more light-emitting diode strips is bent to extend radially from a center portion of the mixing chamber towards one or more outer points, so that the one or more light-emitting diode strips together form a number N of elongated arms, wherein said number N is larger than or equal to 3, wherein each elongated arm comprises two segments of one of the one or more light-emitting diode strips, the segments forming opposite sides of the elongated arm, and wherein the one or more flexible, elongated light-emitting diode strips being a flexible, elongated light-emitting diode strip of which at least a portion is bent to extend radially from the center portion of the mixing chamber towards a number N of outer points, thereby forming the number N of elongated arms.
2. The light-emitting module of claim 1, wherein each lengthwise edge facing the base of the mixing chamber is arranged against the base or in proximity of the base.
3. The light-emitting module of claim 1, wherein at least a segment of at least one of the one or more light-emitting diode strips along an elongated arm of the light-emitting diode strip comprises a light-emitting diode pitch gradient, such that the light-emitting diode pitch decreases from the center portion towards the outer point of the elongated arm.
4. The light-emitting module of claim 1, wherein at least a section of at least one of the one or more light-emitting diode strips, between a first light-emitting diode and a second, successive light-emitting diode, is folded to shorten the pitch between the first light-emitting diode and the second light-emitting diode.
5. The light-emitting module of claim 1, wherein the light-emitting diodes on at least one of the one or more light-emitting diode strips are arranged so that the light-emitting diode strip comprises regions with light-emitting diodes and regions without light-emitting diodes, and wherein each region without light-emitting diodes is arranged along a side of an elongated arm facing a side of a neighboring elongated arm having light-emitting diodes.
6. The light-emitting module of claim 1, wherein two neighboring arms are arranged at an angle θ, wherein θ=360/N.
7. The light-emitting module of claim 1, wherein at least a portion of at least one of the one or more light-emitting diode strips is arranged along an arc of a circle between the outer points of at least two elongated arms.
8. The light-emitting module of claim 7, wherein at least one segment of the light-emitting diode strip, forming a side of an elongated arm from one of the at least (N - 1) mountain folds to one of the at least (N - 1) valley folds, is substantially straight, thereby forming a star-like shape.
9. The light-emitting module of claim 1, wherein the light-emitting diode strip is arranged with at least (N - 1) valley folds at the center portion of the mixing chamber, and at least (N - 1) mountain folds forming the N outer points.
10. The light-emitting module of claim 1, wherein, in at least a portion of an elongated arm, the two segments forming opposite sides of the elongated arm are glued together on the second side of the light-emitting diode strip.
11. The light-emitting module of claim 1, wherein the light-emitting diodes are arranged on at least one of the one or more light-emitting diode strips so that light-emitting diodes on the opposite sides of an elongated arm are interleaved.
12. The light-emitting module of claim 1, wherein the mixing chamber further comprises a semi-reflective light exit window at least partially transmissive for visible light, the semi-reflective light exit window being arranged to couple out light emitted from the plurality of light-emitting diodes and mixed within the mixing chamber.
13. The light-emitting module of claim 1, wherein the mixing chamber has a width (W1) and a height (H), and wherein an aspect ratio of the width (W1) and the height (H) is in the range of 8 to 60.
14. A method for producing a light-emitting module of claim 1, the method comprising: providing the mixing chamber; providing the one or more flexible, elongated light-emitting diode strips; arranging, for each of the one or more light-emitting diode strips, one of the lengthwise edges to face the base of the mixing chamber; and bending at least a portion of each of the one or more light-emitting diode strips to extend radially from a center portion of the mixing chamber towards one or more outer points, so that the one or more light-emitting diode strips together form the number N of elongated arms.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplifying embodiments will now be described in more detail, with reference to the following appended drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13) As illustrated in the figures, the sizes of the elements and regions may be exaggerated for illustrative purposes and, thus, are provided to illustrate the general structures of the embodiments. Like reference numerals refer to like elements throughout.
DETAILED DESCRIPTION OF THE EMBODIMENTS
(14) Exemplifying embodiments will now be described more fully hereinafter with reference to the accompanying drawings, in which currently preferred embodiments are shown. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and fully convey the scope of the invention to the skilled person.
(15) Referring to
(16)
(17)
(18) The base 151 of the mixing chamber 150 in the present light-emitting module 100 has a circular shape, which in combination with the circumferential side wall 153 gives the mixing chamber 150 a cylindrical shape. It will however be appreciated that the mixing chamber may have other shapes. In particular, the base 151 may for example have an oblong, elliptical, or oval shape.
(19) The base 151 and/or the sidewall 153 may have highly reflective inside surfaces. Highly reflective may mean that the reflectance is in the range 90-100%. For example, the reflectance may be higher than 92%. Specifically, the reflectance may be higher than 94%. More specifically, the reflectance may be higher than 95%.
(20) The arrangement of the LED strip 110 is such that a lengthwise edge of the LED strip 110 is arranged to face the base 151. Specifically, in the present embodiment, the LED strip 110 is arranged against the base 151. This leads to the plurality of LEDs 111 being arranged so that light emitted from the LEDs is directed towards the side wall 153 of the mixing chamber, i.e. in a direction substantially parallel to the base 151. The LEDs 111 may be top emitters, emitting light through a top surface. Such LEDs, in combination with the arrangement of the LED strip 110, may result in more LED light being directed substantially parallel to the base 151, which may in turn increase the uniformity of the light emitted by the light-emitting module.
(21) Further, the arrangement of the LED strip 110 places the LEDs 111 facing away from the elongated arms 130 on which they are arranged. As a result, light emitted by the LEDs 111 may be emitted into the mixing chamber 150 for mixing within the mixing chamber 150.
(22) The LEDs 111 may be white LEDs, i.e. LEDs emitting light with a correlated color temperature (CCT) in the range 2000-8000 K. Specifically, the LEDs 111 may be adapted to emit light in the CCT-range 2500-7000 K. More specifically, the LEDs 111 may be adapted to emit light in the CCT-range 2700-5000 K.
(23) The LEDs 111 may further be adapted to emit white light which is within 10 SDCM (Standard Deviation of Color Matching) from the black body locus (BBL). Specifically, the LEDs 111 may be adapted to emit white light which is within 8 SDCM of the BBL. More specifically, the LEDs 111 may be adapted to emit light within 5 SDCM of the BBL.
(24) Further, the LEDs 111 may have a color rendering index (CRI) of at least 80. Specifically, the LEDs 111 may have a CRI of at least 85. More specifically, the LEDs 111 may have a CRI of at least 88.
(25) In some embodiments, the number of LEDs on an elongated arm may be at least 5. Specifically, the number of LEDs on an elongated arm may be at least 8. More specifically, the number of LEDs on an elongated arm may be at least 10.
(26) The semi-reflective exit window 152 may be arranged on top of the mixing chamber 150 (for example in contact with the side wall 153, on the opposite side of the base 151), to couple out light emitted by the LEDs 111 and mixed within the mixing chamber 150. The semi-reflective window 152 may for example have a reflectance in the range 30-80% for light emitted by the LEDs, such that 30-80% of the light is reflected back into the chamber for further mixing. Specifically, the reflectance may be in the range 35-70%. More specifically, the reflectance may be in the range 38-65%. Even more specifically, the reflectance may be in the range 40-60%. In the present embodiment, the width W1 of the module 100 corresponds to the diameter of the base 151, and the height H corresponds to the height of the sidewall 153. In other embodiments, having differently shaped bases, the width W1 may refer to another widest dimension of the base. An aspect ratio (W1/H) of the width W1 and the height H may be in the range 8-60. More specifically, W1/H may be in the range 9-30. Most specifically, W1/H may be in the range 10-20.
(27) With reference to
(28)
(29) The plurality of LEDs 111 (in the figure represented by seven LEDs 111) may be arranged in one row on the first side 112 of the LED strip 110 in the direction of the longitudinal extension of the LED strip 110. In some embodiments, the LEDs 111 may be equidistantly arranged in one row. However, in some other embodiments, the distance between successive LEDs 111 may vary.
(30) The LED strip 110 has a width W2. The width W2 may be in the range 3-30 mm. Specifically, the width W2 may be in the range 5-25 mm. More specifically the width W2 may be in the range 6-20 mm. These widths may provide mechanical strength to the LED strip so it may be arranged as described above, while not obstructing the mixing of light within the mixing chamber.
(31) Differently specified, the width W2 may be smaller than the height of the mixing chamber (H in
(32) With reference to
(33)
(34)
(35)
(36) Embodiments of the LED strip 310a, 310b, 310c may comprise a plurality of supporting elements like the supports described above. For example, embodiments of the LED strip may comprise more than 20 supporting elements/features. Some embodiments of the LED strip may comprise more than 30 supporting elements. Some embodiments of the LED strip may comprise more than 40 supporting elements. Specifically, in some embodiments of the LED strip, the supporting elements may be arranged so that each elongated arm comprises a supporting element. Further, in some embodiments of the LED strip, each elongated arm may comprise a plurality of supporting elements.
(37) These embodiments show some examples of supports which may facilitate arrangement of an LED strip on the base of a mixing chamber. However, it will be appreciated that an LED strip in accordance with the various embodiments of the present disclosure may be arranged on the base of a mixing chamber without the aid of supports. For example, the arrangement may comprise some means of attachment, such as a mechanical means of attachment or an adhesive. Further, in some embodiments, the supports may be adapted to arrange the lengthwise edge of the LED strip at a distance from the base.
(38) In relation to
(39)
(40) In a valley fold 434, the LED strip 110 is bent (folded) so that an angle β between two segments of the first side of the LED strip, one on each side of the fold, is decreased such that β<180°. A valley fold 434 results in an angle β, between two segments of the first side of the LED strip 110, which is smaller than 180°.
(41)
(42) Segments 435 between a valley fold 434 and a mountain fold 433 may be substantially straight, as shown in the figure, giving the arrangement a star-like appearance.
(43) The elongated arms are arranged so that the angle θ between (the centers of) two neighboring elongated arms is 360/N, N=6 being the number of elongated arms, thus forming a star-like shape with evenly distributed arms.
(44) With reference to
(45)
(46) In
(47) In
(48) With reference to
(49)
(50)
(51) With reference to
(52)
(53) With reference to
(54)
(55)
(56) The length L2 of a region 823 without LEDs may be related to the length L1 of an elongated arm. For example, the relation between the length L2 of a region without LEDs and the length L1 of an elongated arm may be 0.4L1<L2<L1. Specifically, the relation may be 0.5L1<L2<L1. More specifically, the relation may be 0.7L1<L2<L1. Most specifically, the relation may be 0.9L1<L2<L1.
(57) Specified differently, the length L2 of a region 823 without LEDs may be at least 3 cm. Specifically, the length L2 of a region 823 without LEDs may be at least 4 cm. More specifically the length L2 of a region 823 without LEDs may be at least 5 cm. Even more specifically, the length L2 of a region 823 without LEDs may be at least 6 cm.
(58) With reference to
(59) The light-emitting module 900 shown in
(60) With reference to
(61)
(62) With reference to
(63) The light-emitting module 1100 is equivalent to the light-emitting module 100 of
(64) The person skilled in the art realizes that the present invention by no means is limited to the preferred embodiments described above. On the contrary, many modifications and variations are possible within the scope of the appended claims. For example, the LED strip segments forming the elongated arms may be in part curved, bent or folded to provide different illumination. Further, the arrangement of the LEDs on the LED strip may be varied. The shape and reflectance of the mixing chamber may be altered.
(65) Although features and elements are described above in particular combinations, each feature or element can be used alone without the other features and elements or in various combinations with or without other features and elements.
(66) Additionally, variations to the disclosed embodiments can be understood and effected by the skilled person in practicing the claims inventions, from a study of the drawings, the disclosure and the appended claims. In the claims, the word “comprising” does not exclude other elements, and the indefinite articles “a” or “an” do not exclude a plurality. The mere fact that certain features are recited in mutually different dependent claims does not indicate that a combination of these features cannot be used to advantage.