METHOD FOR RENEWING RAILS OF A RAILWAY TRACK WITH NEW LONG RAILS, AND ASSOCIATED WORK TRAIN
20230287632 · 2023-09-14
Assignee
Inventors
- Marco PILLER (Hermenches, CH)
- Jacques PILET (Vufflens-la-Ville, CH)
- Marc-Antoine SAVOYAT (RENENS, FR)
- Milan STUPAR (Prilly, CH)
- Alain MUNDT (Crissier, CH)
Cpc classification
International classification
Abstract
Disclosed is a method for renewing old rails of a railway track in which, during a first phase, new long rails are unloaded along the railway track from a set of transport wagons of a work train travelling in a first direction of travel and, during a second phase, the work train travels in a second direction of travel opposite the first direction of travel, the new long rails being placed on then fastened to a fixed structure of the railway track during the second phase; and a work train designed to implement the method for renewing old rails.
Claims
1. A method for renewing old rails of a railway track, the method comprising: a first phase comprising unloading new long rails along the railway track from a transport wagon of a work train travelling in a first direction of travel; and a second phase comprising placing the new long rails on a fixed structure of the railway track and fastening the new long rails to the fixed structure, wherein during the second phase the work train travels in a second direction of travel opposite the first direction of travel.
2. The method for renewing rails according to claim 1, wherein, during the first phase, the new long rails are unloaded along the railway track from the transport wagon of the work train, either outside of the railway track along the old rails to be renewed, or in a center of the railway track.
3. The method for renewing rails according to claim 1, wherein each of the new long rails comprises two ends, and wherein, during the first phase, each of the ends of the new long rails unloaded undergoes a step of preparation prior to a step of permanent connection, the step of preparation comprising step of abrasive machining, after the unloading along the railway track, from a welding machine travelling independently of the work train in the first direction of travel, behind the work train.
4. The method for renewing rails according to claim 1, wherein, during the second phase the work train is configured to dismantle the old rails.
5. The method for renewing rails according to claim 4, wherein, during the second phase the old rails are loaded onto the transport wagon of the work train, and the old rails undergo cutting operation while they are loaded onto the transport wagon of the work train.
6. The method for renewing rails according to claim 1, wherein, the second phase comprises welding new long rails end-to-end, by means of a welding station located, with reference to the second direction of travel, upstream of a placement zone of the new long rails on the railway track, the welding station being formed on a welding machine travelling in the second direction of travel independently of the work train, at a distance from the work train.
7. The method for renewing rails according to claim 1, wherein, the second phase comprises a step of neutralizing, by portions, the new long rails to a reference state, in which each of the portions of the new long rails is neutralized in said reference state before being placed on the railway track, the neutralizing step being a heating or cooling step, the reference state being a reference temperature.
8. The method for renewing rails according to claim 7, wherein, the work train comprises vehicles mounted on wheel sets, the step of neutralizing being performed in a zone of the work train located upstream of a first of the wheel sets of the work train, with respect to the new long rails, in relation to the second direction of travel.
9. The method for renewing rails according to claim 8, wherein, the neutralizing step is followed by a step of holding and/or correction of the reference state of a neutralized portion of the new long rail, the step of holding and/or correction of the reference being carried out in a zone of the work train located at least downstream of the first of the wheel sets with respect to the new long rails, in relation to the second direction of travel.
10. The method for renewing rails according to claim 9, wherein, in the second phase, the new long rail is fastened to the fixed structure by ties in a zone of the work train located downstream, from the zone of the work train in which the step of holding and/or correction of the reference state is performed.
11. The method for renewing rails according to claim 1, wherein the second phase comprises an initial phase comprising: a step of neutralizing by heating or cooling, to a reference state, at least one end portion of a first new long rail, the end portion comprising an end of the first new long rail to which an end of an old joining rail is to be connected; following placement of at least a portion of the first new long rail on the fixed structure at the end of the old joining rail, a step of temporary end-to-end connection of n end of the old joining rail to an end of the first new long rail by at least one temporary connection device selected from the group consisting of a fishplate and a rail driftpin; the method further comprising: a step of neutralizing by heating or cooling, an end portion of the old joining rail comprising the end of the old joining rail to which the end portion of the first new long rail is to be connected.
12. The method for renewing rails according to claim 1, wherein, the second phase comprises a final phase comprising: a step of neutralizing, by heating or cooling, to a reference state, at least one end portion of a last new long rail, the end portion comprising an end of the last new long rail to which an end of an old joining rail is to be connected; a step of temporary end-to-end connection of the end of the last new long rail to the end of the corresponding old joining rail by means of at least one temporary connection device selected from the group consisting of, a fishplate and a rail driftpin; the method further comprising: a step of neutralizing by heating or cooling, an end portion of the old joining rail comprising the end of the old joining rail to which the end portion of the last new long rail is to be connected.
13. A work train configured to renew old rails, the work train comprising at least one transport wagon designed to ensure the transport of new long rails to be transported on a works zone, and at least one work wagon, the work train being designed for unloading the new long rails along a railway track from the transport wagon, while moving in a first direction of travel, the work train comprising a work station for fastening new long rails located in a zone downstream of a placement zone of said new long rails on a fixed structure of the railway track with respect to a second direction of travel opposite the first direction of travel, such that the work train is configured to place and fasten the new long rails on the fixed structure of the railway track when the work train travels in the second direction of travel.
14. A rail convoy, wherein the rail convoy comprises a work train and, at least one work wagon of claim 13 comprising a plurality of works vehicles, the rail convoy comprising at least one welding machine designed so as to be able to travel independently of the work train, at a distance from the work train in a region of a works zone.
15. The rail convoy according to claim 14, wherein, the welding machine is equipped with at least one item of welding equipment configured to implement a step of preparation for a subsequent welding step, and said welding step.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0053] Other features and advantages of the invention will become clear from the following description, given with reference to the accompanying drawings, in which:
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[0075] For reasons of improved clarity, the identical or similar elements are indicated by identical reference signs in all the figures.
DETAILED DESCRIPTION OF AN EMBODIMENT
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[0077] It will be noted that the “old” rails extend in the manner of rails already placed, pre-existing on a track to be renewed, the new rails extending in the manner of rails coming to replace said rails already placed. These terms do not indicate the wear or aging of the rail per se.
[0078] The rail convoy 10 comprises a welding machine 140, which is in this case a railway machine which can be detachably coupled at the end of the work train 100, in particular here at the end of the work wagon 130, in relation to a first direction of travel F1. Such coupling makes it possible to move a rail convoy as far as the works zone Z0. The welding machine 140 is intended to be uncoupled from the work train 100 once it has arrived in the vicinity of the works zone Z0, as shown in
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[0082] In other words, the work train 100 moves on the railway track 20 in two phases, out A and back B, during which it implements different steps, the combination of these two phases A and B making it possible to ensure the renewing of the railway track 20.
[0083] During the first phase A, the new long rails 22 are unloaded successively along the railway track 20, from the transport wagon 120 of the work train 100, while the work train advances according to the first direction of travel F1, drawn by the engine 110. The engine 110 may selectively provide, or not, a traction aid for the work train 100, which is equipped with its own advancement system, in particular by distributed driving wheel sets. Thus, the delivery onto the works site can be carried out according to two variants—using a self-propelled machine specific to the work train, or by being towed by a locomotive. On the works site, the self-propelled machine can also be assisted by a traction ensured by the locomotive.
[0084] Depending on the desired configuration, these new long rails 22 can be unloaded outside of the railway track 20, along old rails 21 to be renewed, or in the center of the railway track 20. Once the first phase A is ended, this results in an alignment of new long rails to be placed, arranged successively along the railway track 20 and in the vicinity thereof. A step of placement on the ground of supports, such as roller supports, is implemented prior to the unloading of the new long rails, preferably by one of the vehicles of the work wagon 130, such that the new long rails come to rest, on the ground, on these roller supports, and not directly on the ground or the ballast. The station 107′ designed to ensure the placement or positioning of roller supports is located upstream of that of the unloading of the new long rails 22, with reference to said first direction of travel F1. In this example, the work station 107′ ensuring the placement of the roller supports is implemented by the first vehicle 131 of the work wagon, in front of the second vehicle 132 in the region of which the unloading is ensured, with reference to said first direction of travel F1.
[0085] In parallel with this operation of unloading of the new long rails 22 along the railway track 20, still during the first phase A, each of the ends of the new long rails 22 unloaded undergoes a step of preparation with a view to a step of permanent connection, for example welding. Such a preparation step comprises, for example, a step of abrasive machining. Said step of preparation for the welding is implemented by a welding preparation post 116 borne by the welding machine 140. In this example, said welding machine 140 is a railway machine. In particular configurations, the welding machine could also be a welding rail-road truck or a welding rail-road excavator. The welding machine 140 travels independently of the work train 100 and in the first direction of travel F1, behind it. During the first phase A, the welding machine 140 thus travels generally in the same direction F1 as the work train 100, at a distance d behind it, said distance being variable during the first phase A. In this way, while the work train 100 travels at a virtually continuous and homogeneous speed for unloading the new long rails 22, with some short breaks, so as to guide the new long rails 22 towards a placement zone of the train, said breaks marking stages A3 in the progression of the work (see
[0086] During the second phase B, the work train moves according to a second direction of travel F2 opposite to the first direction of travel F1, thus travelling the reverse path. The rail convoy 10 comprising, successively, from the front to the rear with respect to the first direction of travel F1, the locomotive 110 (which is optional if it is not used as a traction aid during the work), then the transport wagon 120 and the work wagon 130 then travel in a reverse order—the work wagon 130 is positioned at the front of the work train 100, with reference to this second direction of travel F2. The welding machine 140 which travelled independently and at a distance behind the work train during the first phase A, still travels independently and at a distance from the work train 100 during the second phase B, but this time in front of it, with reference to said second direction of travel F2.
[0087] A plurality of operations are implemented substantially concurrently during said second phase B.
[0088] The old rails 21 of the portion of railway track to be renewed are dismantled by the work train 100, then preferably loaded onto the transport wagon 120 of the work train 100. The old rails 21 are coupled at regular intervals while they are loaded on the transport wagon 120 of the work train 100 in order to be stored in a plurality of separate sections of old rails 21. In this way, the transport wagon 120 can be used to store both the new long rails 22 and the old rails 21. Another possible alternative is that the old rails 21 are moved along the railway track 20 from the railway track 20 itself, in particular from their location on the sleepers 23. The transport wagon 120 is provided with handling equipment 121 such as handling frame which makes it possible to ensure a certain number of operations, such as the cutting of the old rails 21, or the gripping of the rails 21, 22, etc. Alternatively or in addition, these operations can also be carried out entirely or partially manually. The loading path of the old rails 21 preferably follows the reverse path to that of the unloading of the new rails 22. In this way, the multiplication of equipment, in particular on the second vehicle 132 of the work wagon 130, is limited.
[0089] The welding machine 140, which thus travels, during said second phase B, in front of the work train 100 and in the same direction of travel F2 as it, comprises welding means 115 and in turn carries out welding operations, preferably electric welding, of the new long rails 22, end-to-end. The welding machine 140 operates at a sufficient distance from the work train 100 so as to allow for the cooling of the electric weld before the placement of the new long rail 22. A cooling time of the order of for example 20 minutes can thus be ensured.
[0090] The placement of the new long rails 22 on the sleepers 23 of the railway track 20 is ensured by the work train 100 in the region of a placement zone Z1 located downstream of the welding machine 140. This placement operation consists in particular, but not exclusively, of moving the new long rails 22 arranged along the railway track 20, in order to install them on the sleepers 23, in the same place where the old rails 21 are previously dismantled, said dismantling taking place in a dismantling zone Z6 which is upstream with respect to the placement zone Z1. The dismantling of the old rails 21 and the placement of the new long rails 22 are carried out in parallel, and thus progress in a synchronized manner. The same vehicle 132 of the work wagon 130 mainly implements the dismantling and placement steps, such that the placement Z1 and dismantling zones Z6 are located perpendicularly to the same vehicle 132 of the work wagon 130, said steps being implemented by the same second vehicle 132. In this way, the discontinuity of the railway track 20 brought about by the dismantling of the old rails 21 and the placement of the new long rails 22 is spanned by the same vehicle 132 borne by a wheel set such as an upstream bogie 101 with respect to the second direction of travel F2, moving on the old rails 21, and a wheel set such as a downstream bogie 101 moving on the new long rails 22 positioned on the sleepers 23. Said downstream bogie 101 of the vehicle 132 implementing these two steps constitutes the first of the bogies 101 of the work train 100 with respect to the new long rails 22, in relation to the second direction of travel F2.
[0091] A step of neutralizing, by portions 24, the new long rails 22 by heating or cooling to a reference temperature is implemented in order to allow fastening of the rails at a given dilation reference state. During said neutralizing step, located in a zone Z2 (see
[0092] Said neutralizing zone Z2 is located upstream of the first of the wheel sets, in particular in this case bogies, 101 of the work train 100 with respect to the new long rails 22, in relation to the second direction of travel F2.
[0093] In order to avoid too significant a temperature difference between the reference temperature and the temperature of the rails at the time of their fastening to the sleepers 23, the heating or cooling neutralizing step is followed by a step of holding and/or correction of the reference temperature of the neutralized portion of rail 24, by heat transfer or insulation. Preferably, the heat transfer or insulation means comprise an infrared radiation source.
[0094] Said step of holding and/or correction of the reference temperature is carried out in a zone Z3 of the work train 100 located at least downstream of the neutralizing zone Z2 and downstream of the first of the bogies 101 with respect to the new long rails 22, in relation to the second direction of travel F2. In a variant shown in
[0095] Of course, an additional step of holding and/or correction of the reference temperature of the neutralized rail portion 24 by heat transfer or insulation can be implemented on another holding and/or correction zone Z5 of the upstream reference temperature, for example by additional holding and/or correction means 112 of the reference temperature, upstream of the first bogies 101 with respect to the new long rails 22, and downstream of the neutralizing zone Z2 (see
[0096] Ideally, the step of holding and/or correction of the reference step is implemented over the entire portion of rail located between its neutralizing and its fastening, the fastening of ties being directly downstream of the holding and/or the correction to the reference state. In practice, on account of the presence of some equipment or a work station necessary for example for the placement of the ties 107 before their fastening (screws and/or clips) by a work station 108, it will be ensured that the distance separating a zone Z4 of the work train in which the step of fastening of the new long rail is performed from the zone Z3 of the work train in which the step of holding and/or correction of the reference state is performed, i.e. less than 7 m.
[0097] During said second phase B, initial and final phases must be implemented in order to initiate and finalize the placement of the new long rails 22, at the same time as the dismantling of the old rails 21 with respect to the pre-existing railway track to which its connection must be ensured.
[0098] In order to achieve this, the second phase B comprises an initial phase, illustrated in detail in
[0105] In a particular configuration, the heating or the cooling of the end portion 211′ of the old joining rail 211 upstream of the end 211′ thereof before the cutting of the rail can be ensured by the at least one neutralizing heating or cooling means 111, and/or by all or some of the holding and/or correction means 112, 113, 114 of the reference temperature. In this latter case, the neutralizing heating or cooling means 111 can preferably be activated only from the step of neutralizing the end portion 221′ of the first of the new long rails 221 to the reference temperature. The advantage of using only all or some of the holding and/or correction means 112,113, 114 of the reference temperature is that at this location the old joining rails 211 are placed on the sleepers 23, and the use of neutralizing means 111 such as induction heating could damage the ties of the old rails which, like the rails, are also metal. The heating for holding and/or correction 112,113, 114 is less powerful than the induction heating 111 and prevents damage to the ties. This is easier to implement than using a power variation means for the neutralizing means 111, in particular induction heating means, which would make the equipment more expensive and more complex. The heating or cooling of the end portion 211′ of the old joining rail 211 is preferably carried out over a distance greater than the zone on which the ties are dismantled (see
[0106] The second phase B also comprises a final phase corresponding to the disengagement of the steps of placing the new long rails 22 and dismantling the old rails 21 by the work train 100, in order to finalize the renewing. Said final phase is illustrated in detail in
[0112] During the entire progression of the work train 130, according to the second direction of travel F2: [0113] a work station 102 arranged on a front part of the work wagon 130, in this case upstream of the third vehicle 133 in the direction of travel F2, is designed to remove the ties of the rails which fastens them to the sleepers 23 such that a detached portion P1 of the railway track 20 is no longer fastened by the ties; [0114] a work station 103, borne by the third vehicle 133 and arranged downstream of the work station 102 for removing the ties, is designed to collect the removed ties; [0115] a work station 104, bome by the second vehicle 132 and arranged downstream of the work station 103 for collecting ties, is designed to dismantle old tie pads, generally made of rubber, which are located between the sleeper and the bottom of the rail, said tie pads having the role of damping some of the vibrations and allowing the longitudinal progress of the rail without damaging the sleeper 23; [0116] a work station 105, borne by the second vehicle 132 and arranged downstream of the work station 104 for dismantling old tie pads and upstream of the neutralizing means 111, is designed for depositing new tie pads on the sleepers 23 on which the new long rails 22 will come to rest; [0117] a work station 106, borne by the first vehicle 131 and arranged downstream of holding and/or correction means 113 for the reference temperature located in the region of the zone Z3, is designed for collecting the old tie pads dismantled by the work station 104; [0118] a work station 107, bome by the first vehicle 131 and arranged downstream of the work station 106 for collecting old tie pads, designed for placing the ties; and [0119] a work station 108, bone by the first vehicle 131 and arranged downstream of the work station 107 for placing the ties, designed for fastening the rail ties and thus fastening said rails to the sleepers 23, such that an attached portion P2 of the railway track 20 is blocked by the ties.
[0120] In this way, a new rail is neutralized in a detached state. Of course, these work stations can be substantially shifted. As described, in a configuration comprising a third car 133, it is this car 133 which can ensure the removal of the rail ties. A step of collecting the ties is then preferably implemented directly after their removal. The new long rails 22 are, in turn, attached either using new ties or using old ties previously removed and then collected, in order to ensure recycling of the ties if their state allows this.
[0121] It will be noted that “work station” means any work station making it possible to receive people for performing manual operations, and/or any equipment intended for performing these operations in an automatic or semi-automatic manner.
[0122] Furthermore, during said second phase B, the removal of the ties, and thus the subsequent blocking of the ties, is implemented proceeding from a downstream portion at the end 211′ of the old joining rail 211 comprising the end 211′ to which the end 221′ of the first new long rail 221 has to be connected, and extends as far as an upstream portion at the end 212′ of the old joining rail 212 comprising the end 212′ to which the end 222′ of the last new long rail 222, with reference to the second direction of travel F2, has to be connected. In this way, the placement of new long rails is carried out at a reference temperature, said placement being followed by operations aiming to subsequently fasten it in accordance with the predetermined reference temperature.
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[0124] During the first phase A, the work train 100 moves from a starting position X0 as far as an end position X1, along the railway track 20. During this movement according to the first direction of travel F1, the work train 100 alternates dynamic steps A1, of unloading new long rails 22 along the railway track 20, and static steps A3, marking stages during which each new long rail is engaged in guide tunnels for the work train in order to ensure the correct unloading of these new long rails 22 along the railway track 20.
[0125] In parallel with the progression of the work train 100, the rail vehicle 140 progresses in stages, alternating static steps A2 of preparation for welding, and dynamic steps A4 of movement from one abutting end of two new long rails to another abutting end, according to the first direction of travel F1.
[0126] Following the first phase A the second phase B continues, during which the work train 100 moves from the end position X1 as far as the starting position X0, along the railway track 20. During this movement according to the second direction of travel F2, the work train 100 alternates between dynamic steps B3 of loading old rails 21 onto the transport wagon 120, and static steps B5 marking stages during which the old rail 21 is cut during its loading, such that it can be stored in a plurality of basic sections, on the transport wagon 120.
[0127] In an embodiment of this kind, tests have shown that the work train 100 could progress at a speed of 2500 m/h during the first phase A, and at a speed of 600 m/h during the second phase B, while being able to progress according to working radii of 250 m and on gradients of 40%. Such a method according to the invention also offers the advantage of being able to be implemented, if required, while leaving free possible adjacent railway tracks which can thus be travelled on entirely safely.
[0128] In parallel with the progression of the work train 100 during said second phase B, the rail vehicle 140 progresses in stages, alternating steps B2 of welding and steps B4 of movement from one abutting end of two new long rails to another, according to the second direction of travel F2. The steps B6 and B7 mark a movement of the welding machine 140 and of the work train 100, respectively, in the continuation of its progression and beyond the starting position X0, in order to ensure the welding between the two connected ends 212′, 222′ at the end of the work. The initial phases B1 (
[0129] Of course, the invention is described above by way of example. It will be understood that a person skilled in the art is able to implement different variants of the invention, without in any way departing from the scope of the invention.
[0130] For example, the composition of the work train may be different. The work wagon may comprise just two cars, as shown in
[0131] Furthermore, the rails can be renewed in parallel, two-by-two, so as to renew all the railway track during the operations, and/or successively along one side only of the railway track, so as to renew the rails of a single line. Indeed, it can be envisaged that only successive rails of one single side of the railway track will be renewed, which may be of interest on sections of railway track such as curved sections. In other words, the initial and/or final placement methods may be implemented, as for the renewing, on a line of rails of the railway track, or indeed concurrently on the two parallel lines of rails of the railway track.
[0132] In an alternative or additional design, the neutralizing can be achieved other than by heating or cooling, by mechanical stresses likely to cause portions of rails to be stretched in a manner corresponding to their expansion at said reference temperature. The reference state thus corresponds to an expansion state given by way of reference, which itself corresponds to a state of the rail portion if it were exposed to said reference temperature.
[0133] It can also be envisaged that the first and second phases A and B are implemented in a temporally spaced manner, it being possible for the first phase A to be implemented one night, and the second phase B to be implemented a following night.
[0134] Regarding the dismantling of the old rails, in place of being loaded onto the transport wagon the old rails could also be unloaded along the railway track from their position placed on the sleepers.
[0135] The bogies can also be formed by any type of wheel set.
[0136] Such a rail convoy is of particular interest in that it allows for renewing of a railway track which offers the shortest possible immobilization of the railway track in order to reduce the duration of the work, while ensuring good safety of the placed railway track. Of course, it is also possible to use a rail convoy of this kind for operations which do not involve all the steps. The rail convoy can be used to simply transport and unload the new long rails along the railway track from the transport wagon, either outside of the railway track or inside, with an optional operation of welding and placement of roller supports.
[0137] It is emphasized that all the features, as they follow for a person skilled in the art from the present description, the drawings, and the accompanying claims, even if they have been specifically described only in relation with other specific features, both individually and in any combination, can be combined with other features or groups of features disclosed herein, provided that this is not explicitly excluded or that technical circumstances render such combinations impossible or meaningless.