FLUID RESERVOIR FOR A SPRAY GUN WITH A VENTILATION DEVICE
20230286000 · 2023-09-14
Assignee
Inventors
Cpc classification
B05B7/2408
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A fluid reservoir for a spray gun, which fluid reservoir has a material outlet which is configured for the direct and/or indirect connection to a spray gun. The fluid reservoir has a ventilation device, via which air can flow into the fluid reservoir in order to ensure a pressure compensation when coating material flows out from the fluid reservoir via the material outlet. Advantageously, the ventilation device includes a device on the outside of the fluid reservoir and separately to a ventilation opening and a latching device, which device cooperates as a centering device, a retaining device and/or a guide device with the closure element.
Claims
1-16. (canceled)
17. A flow cup for a spray gun, which has a material outlet which is embodied for direct and/or indirect connection to the spray gun, the flow cup having a ventilation device via which air can flow into the flow cup in order to enable pressure equalization when coating material flows out of the flow cup via the material outlet, the ventilation device comprising a closure element which is movable between at least one open position, in which air can flow into the flow cup, and a closed position in which no air can flow through the ventilation device into the flow cup, the closure element having a closure plug which, in the closed position of the closure element, closes a ventilation opening in the flow cup, and provided separately from the ventilation opening is a latching device, in particular a first hollow collar, by means of which the closure element can be held in a latching manner at least in the closed position, wherein provided separately on the outside of the flow cup is a device which as a centering, retaining and/or guiding device interacts with the closure element.
18. The flow cup as claimed in claim 17, wherein the separate centering, retaining and/or guiding device is embodied as a hollow collar on the outside of the flow cup.
19. The flow cup as claimed in claim 17, wherein the separate centering, retaining and/or guiding device is disposed radially between the latching device and the ventilation opening on the outside of the flow cup.
20. The flow cup as claimed in claim 17, wherein the closure element has a component that is separate from the closure plug preferably in the form of a third hollow collar which interacts with the separate centering, retaining and/or guiding device, the separate component being provided with latching means which interact with the latching device on the outside of the flow cup.
21. The flow cup as claimed in claim 17, wherein the closure plug projects axially in relation to a hollow collar which is disposed on the closure element, by a distance which corresponds at least almost to the wall thickness of the flow cup in the region of the ventilation device.
22. The flow cup as claimed in claim 17, wherein the closure plug has a shoulder which, when interacting with a periphery of the ventilation opening, prevents the end face of the closure plug from protruding inwards in relation to a flow cup wall when the closure element is in the closed position.
23. The flow cup as claimed in claim 17, wherein a hollow collar which forms the edge of the ventilation opening, is provided on the outside of the flow cup, the hollow collar being embodied for centering the closure plug when closing the ventilation opening.
24. The flow cup as claimed in claim 17, wherein the ventilation device is configured in such a manner that the closure element when moving between an open position and the closed position is guided by an interaction between the latching device on the outside of the flow cup and a hollow collar which is disposed on the closure element, the closure element being able to be additionally centered and/or guided at the end of the closing movement by the separate centering, retaining and/or guiding device.
25. The flow cup as claimed in claim 17, wherein the separate centering, retaining and/or guiding device in the closed position of the closure element forms a sealing effect by way of a hollow collar which is disposed on the closure element, bearing in a sealing manner on the separate centering, retaining and/or guiding device.
26. The flow cup as claimed in claim 17, wherein the end face of a hollow collar which is disposed on the closure element, in the closed position of the closure element is disposed in an annular space which is configured between the latching device on the outside of the flow cup and the separate centering, retaining and/or guiding device.
27. The flow cup as claimed in in claim 17, wherein the closure element is embodied in the shape of a cap with a cap plate from which the closure plug and/or a hollow collar project/projects.
28. The flow cup as claimed in claim 17, wherein the closure element is embodied in the shape of a cap with a cap plate which is provided with a number of cut-outs and/or which has a central hollow protuberance which forms the closure plug.
29. The flow cup as claimed in claim 17, wherein a hollow collar which is disposed on the closure element, on the external circumference is provided with first latching lugs which interact with the latching means on the latching device on the outside of the flow cup in order to hold the closure member in the closed position and/or wherein a hollow collar disposed on the closure element, on the external circumference is provided with second latching lugs which interact with the latching means on the latching device on the outside of the flow cup in order to keep the closure element captive in a maximum open position on the flow cup, and/or wherein a hollow collar disposed on the closure element is provided with pocket-shaped recesses on the external circumference, which serve as ventilation channels when the closure element is disposed in a maximum open position on the flow cup.
30. The flow cup as claimed in claim 17, wherein the latching device embodied as a hollow collar on the outside of the flow cup, as a latching means for the closure element in the region of its end face is provided with a latching edge on the internal circumference.
31. The flow cup as claimed in claim 17, wherein the flow cup has a material container and a cover which closes the material container in a fluid-tight and releasable manner, the material outlet being disposed on the material container.
32. The flow cup as claimed in claim 17, wherein the closure element, a cover of the flow cup and/or the material container of the flow cup are integrally produced from plastics material by a plastics injection-molding method.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0055] The invention will be explained hereunder by means of exemplary embodiments. In the figures:
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
DETAILED DESCRIPTION
[0065]
[0066] Furthermore, the spray gun 1 comprises a handle 4, a trigger 5 for actuating a material needle 10 disposed inside the spray gun 1, an adjustment mechanism 6 for the stroke of the material needle (material quantity regulation), an air pressure adjustment device 7 (micrometer), a round/broad jet adjusting device 8 and a compressed air connection 9. By means of the round/broad jet adjustment device 8, the proportion of the compressed air supplied as e.g. atomization and transport air on the one hand and horn air for a wide beam formation on the other hand, can be varied.
[0067] A flow cup 11 is connected to the cup connection 2 of the spray gun 1 by means of a material outlet configured as an outlet port 12. The flow cup 11 has a material container 13 on the bottom 14 of which the outlet port 12 is formed. Furthermore, the flow cup 11 comprises a screw cover 15 which closes the material container 13 and is provided with a ventilation device 16. The ventilation device 16 enables pressure equalization when coating material flows out of the flow cup 11 via the outlet port 12. Inside the material container 13 there is a sieve element 17 through which the coating material must pass before it can leave the material container 13 via the outlet port 12.
[0068] The outlet port 12 is equipped with connection means in the manner of a bayonet lock, which include a clamping wedge element 18 protruding radially from the outlet port 12. The clamping wedge element 18 engages in a corresponding receptacle groove 19 on the spray gun 1. The outlet port 12 seals axially e.g. by means of its end face 20 on the cup connection 2 and/or radially with the aid of two circumferential radial sealing lips 21 (hardly visible in
[0069] The flow cup 11 according to
[0070] The screw connection 22 between the screw cover 15 and the material container 13 is described in detail below with reference to
[0071] The peripheral region of the material container 13 is provided with an eversion 23 which is reinforced by means of a plurality of radial transverse ribs 28. The transverse ribs 28 end almost flush with the outer periphery of the eversion 23. The eversion 23 has an outer leg 24, a central connecting web 25 and an inner leg 26. The inner leg 26 transitions into a circumferential wall 27 of the material container 13. A section through a radial transverse rib 28, which is molded so as to be integral to the outer and the inner leg 24, 26 and the central connecting web 25, is shown in
[0072] Four threaded elements in the form of threaded webs 30 are provided on the outside of the outer leg 24 of the eversion 23. The threaded webs 30 are structurally identical to the threaded webs 30 shown in
[0073] The peripheral region of the screw cover 15 has a receptacle groove 31 which is also formed by an outer leg 32 a central connecting web 33 and an inner leg 34. In the closed state of the flow cup 11, the receptacle groove 31 encompasses the eversion 23 in the peripheral region of the material container 13.
[0074] Inside the receptacle groove 31, more precisely on the inside of the outer leg 32, four threaded ridges 36 are formed, which together with the threaded ridges 30 on the material container 13 form the multi-threaded screw connection 22. All four threaded webs 36 begin approximately at the lower periphery of the outer leg 32 and open into the middle connecting web 33 which forms the bottom of the receptacle groove 31. The threaded webs 36 therefore partially overlap in the circumferential direction, but are axially offset from one another in the overlapping region. This can also be seen from
[0075] The fluid-tight seal between screw cover 15 and material container 13 is achieved by a circumferentially sealing, radial and axial contact inside the receptacle groove 31. Specifically, the radial sealing occurs between the outside of the inner leg 34 of the receptacle groove 31 and the inside of the inner leg 26 of the eversion 23 of the material container 13. The axial seal takes place between the top of the middle connecting web 33 of the eversion 23 and the bottom of the middle connecting web of the receptacle groove 31.
[0076] In an exemplary embodiment that is not shown, analogously to the exemplary embodiment according to
[0077] By way of example, three circumferential sealing ribs 41 are shown in
[0078] It goes without saying that, as an alternative or in addition, further sealing ribs, lips, beads can also be formed at other points in order to increase the sealing effect. Alternatively, for example, only axial or only radial sealing between the screw cover and the material container 13 can also take place.
[0079] A central region 42 of the screw cover 15 is designed as a continuation of the inner leg 34 of the receptacle groove 31. In
[0080] As can be seen from
[0081] The ventilation device 16 is designed as a snap-in valve. It comprises a movable cap-shaped closure element 51 with a cap plate 52 from which a hollow collar 53 and a central hollow protuberance project. The hollow protuberance forms a hollow sealing plug 55 which projects axially relative to the hollow collar 53 by a distance which at least almost corresponds to the wall thickness of the flow cup 11 in the region of the ventilation device 16 (see also
[0082] The sealing plug 55 is provided with a encircling shoulder 56 from which in turn an almost cylindrical plug tip 57 projects. The hollow collar 53 has first and second latching lugs 58, 59 which are axially offset relative to one another on the external circumference. The first and second latching lugs 58, 59 are spaced apart from one another in the circumferential direction, as a result of which air channels 60 are formed.
[0083] The construction of the closure element 51 is shown in particular in
[0084] On the outside of the flow cup 11, the ventilation device 16 has a ventilation opening 61 and three hollow collars disposed concentrically to the ventilation opening 61. The outer hollow collar 62 is provided on its inner circumference on its open end face with an insertion chamfer 63 for the closure element 51 and a subsequent encircling latching edge 64. The central hollow collar 65 forms a separate centering, retaining and guiding device. It is provided with a centering chamfer 66 on its external circumference on its open end face. The inner hollow collar 67 forms the periphery of the ventilation opening 61 and is provided with a centering chamfer 68 on its inner circumference on its open end face.
[0085] The outer hollow collar 62 projects from the outside of the flow cup 11 by approximately three to four times the amount compared to the other two hollow collars 65, 67. The central hollow collar 65 projects from the inner hollow collar 67 approximately by the amount by which the closure plug 55 projects from the hollow collar 53 on the closure element 51.
[0086] To assemble the ventilation device 16, the closure element 51 is inserted into the outer hollow collar 62, which is facilitated by the insertion chamfer 63. The closure element 51 can be attached to the screw cover 15 or the material container 13 of the flow cup 11 separately from the flow cup 11 or e.g. via a tear-off tab, web, film hinge, etc. and thus made available to the user. The ventilation device 16 can also be pre-assembled in the factory and delivered to the user in working order.
[0087] In
[0088] In the maximum open position shown, there is a certain amount of play between the encircling latching edge 64 on the outer hollow collar 62 and the outer peripheral surface of the hollow collar 53, through which play air can enter the flow cup 11. The flow path via which air from the outside gets into the interior of the flow cup 11 in order to ensure pressure equalization when coating material leaves the material container 13 via the outlet port 12 is sketched in
[0089] The constriction in the contact region of the outer hollow collar 62 and the hollow collar 53 has the advantage that even when the ventilation device 16 is in the open state, coating material is prevented from escaping if it sloshes or sprays out of the flow cup 11 through the ventilation opening 61 during the spraying process.
[0090] In addition, it is also conceivable that the encircling latching edge 64 is embodied with many smaller openings, i.e. in a segmented manner, so that the incoming air can flow through these openings and not (only) through the gap formed by the play between latching edge 64 and the external circumferential face of the hollow collar 53. In this case, play between the latching edge 64 and the outer peripheral surface of the hollow collar 53 can also be completely dispensed with and the two components fit together at the point.
[0091] The closure element 51 and in particular the cap plate 52 project significantly beyond an outer circumferential periphery 70 of the flow cup 11. An exemplary configuration of the circumferential periphery 70 can be seen in
[0092] Thanks to the overhang, a user can clearly see when the ventilation device 16 is in the open state. In addition, when the flow cup 11 is placed on the circumferential periphery 70 with the side equipped with the ventilation device 16 facing down and a user has failed to close the ventilation device 16 beforehand, the closure element 51 automatically pushed towards the closed position by the surface on which the flow cup 11 is to be deposited. This prevents large quantities of the coating material from accidentally escaping. If he places the (still) empty flow cup 11 with the ventilation device 16 open on the circumferential periphery 70, the flow cup 11 tilts back and forth due to the protruding cap plate 52, which advantageously draws the user's attention to the ventilation device 16 that is still open before he fills in the coating material.
[0093] In order to close the ventilation device 16 in the usual way, a user presses on the cap plate 52, as a result of which the closure element 51 moves downward in a straight line until it initially assumes the intermediate position according to
[0094] In the intermediate position according to
[0095] The last part of the closing movement follows, in which the closure element 51 is transferred from the intermediate position shown in
[0096] In
[0097] The fact that the end face of the hollow collar 53 is disposed or enclosed in an annular space between the outer hollow collar 62 and the central hollow collar 65 also results in a type of labyrinth retention device. As a result, in particular, coating material is held back that has entered the space between the inner and central hollow collars 67, 65 before the ventilation device 16 is closed, thus preventing it from getting out into the environment.
[0098] In particular, the inner peripheral surface of the hollow collar 53 can also lie tightly in an encircling manner against the outer peripheral surface of the central hollow collar 65 so that an escape of coating material is counteracted even more effectively.
[0099] It can be seen from
[0100] Furthermore, it can be seen from
[0101] In order to open the ventilation device 16 again, a user can grip the closure element 51 on the cap plate 52 and pull it upwards back into the maximum open position according to
[0102]
[0103] Shown in
[0104] The cap plate 52 of the closure element 51 has a plurality of openings 72 like the exemplary embodiment according to
[0105] It can be seen from
[0106] The point 74 of the concave end wall 71, which protrudes furthest inward due to the concavity, has an offset of 1% to 4%, more precisely 2% to 3%, of the diameter of the end wall 71 relative to the outer peripheral region of the end wall 71. In the embodiment shown, the diameter is e.g. d=84.6 mm and the offset e.g. V=2.0 mm.
[0107] A circumferential wall 75 of the flow cup 11 borders on the concave end wall 71. The surrounding wall 75 is closed by the concave end wall 71. The circumferential wall 75 is conical to such an extent that the concave end wall 71 (despite the concavity) adjoins the circumferential wall 75 at an angle of greater than 90°. In the exemplary embodiments shown, an angle α of approximately 92° results.
[0108] Due to the proportions in
[0109] The exemplary embodiment of a flow cup 11 according to the invention shown in
[0110] Overall, the flow cup 11 according to the second exemplary embodiment is designed as an upside-down flow cup.
[0111] The flow cup 11 also has a screw cover 15 and a material container 13 which can be closed in a fluid-tight manner by means of the screw cover 15. In contrast to the first exemplary embodiment, the outlet port 12 is disposed on the screw cover 15 and the ventilation device 16 is disposed on the bottom of the material container 13. A sieve element receptacle 76 for a flat, disk-shaped sieve element (not shown) is provided in the screw cover 15, analogously to the sieve element 17 shown in
[0112] The connection means, by means of which the outlet port 12 can be mounted on a spray gun 1, correspond to the connection means on the outlet port 12 of the first exemplary embodiment, so that reference is made to the corresponding passages in the description of the figures.
[0113] The screw connection 22, the ventilation device 16 including the concave end wall 71 on which the ventilation device 16 is disposed correspond in structure and function to that of the first exemplary embodiment of a flow cup 11, so that reference is also made to the relevant passages.
[0114] Based on
[0115] It can be seen from
[0116] In
[0117]
[0118] The flow cups 11 according to the first and second exemplary embodiment are preferably made of plastic in a plastic injection-molding method, with the screw covers 15 and the material containers 13 in each case being formed in one piece apart from the closure element 51 and the sieve elements 17.
[0119] In the case of an exemplary embodiment that is not shown, one or more closure elements 51 and/or one or more sieve elements 17 can also be produced in one piece with the screw cover 15 or the material container 13. For example, they can be attached at any point by tear-off webs, tabs, film hinges, etc., which can be severed in order to assemble the elements elsewhere.
[0120] The material containers 13 are made of polypropylene (PP), for example, and the screw covers 15 are made of, for example hard polyethylene or high-density polyethylene (HDPE) or polypropylene (PP). The closure element 51 is also made of, for example, hard polyethylene or high-density polyethylene (HDPE) or polypropylene (PP).
[0121] The flow cups 11 according to the invention are preferably extremely thin-walled products. The wall thickness of the material container 13 is in the range from 0.55 mm to 0.65 mm, specifically around 0.60 mm, and the wall thickness of the screw cover 15 is in the range from 0.75 mm to 0.85 mm, specifically 0.80 mm. The only exceptions are accumulations of material at local spots, e.g. for the formation of thread flanks, latching and gripping edges or on the outlet port, in particular for the formation of the clamping wedge element 18.
[0122] The screw cover 15 of the first exemplary embodiment and the material container 13 of the second exemplary embodiment are preferably produced in an injection-molding method in which the injection point of the components is in each case located as centrally as possible on the concave end wall 71. In order to make this possible, the ventilation device 16 is disposed slightly off-center. It is disposed with an offset of more than 5% but less than 10% of the diameter of the end wall 71 towards the middle of the end wall 71.
[0123] In
[0124] The flow cup 11 according to the invention and the spray gun 1 equipped with it are suitable for atomizing and applying very different materials. One of the main fields of application is car repair painting, in which top coat, filler and clear coat are used and which places very high demands on atomization and the properties of the spray jet. However, a large number of other materials can also be processed using the flow cup 11 and a possibly modified spray gun 1. The decisive factor is that the materials are free-flowing and can be sprayed, at least to a certain extent.