UNIVERSAL PROPELLER, OPERATING METHOD AND FAVOURED USE
20230287864 · 2023-09-14
Inventors
Cpc classification
F05B2260/75
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2250/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/5032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/213
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A novel universal propeller has a gearwheel arranged on each rotor blade that is directly operatively connected to a reference gearwheel of a timing gear. The timing gear is operatively connected to a hub gear. The hub gear senses and processes an angular velocity ω.sub.n of a rotation of the hub. The reference gearwheel and the gearwheels of the rotor blades of the timing gear are configured that the ratio of an angular velocity ω.sub.r of the reference gearwheel to the angular velocity ω.sub.n of the rotational movement of the hub is as follows: ω.sub.r/ω.sub.n=1±(½)*(S.sub.rot/S.sub.r), where S.sub.rot is a size of the gearwheels and S.sub.r is a size of the reference gearwheel. The present invention is particularly suitable for use in a wind power installation, hydropower installation or an engine of a ship or an aircraft.
Claims
1-15. (canceled)
16. A universal propeller, comprising: a hub rotatably mounted on a shaft, said shaft having a central axis; a plurality of rotor blades mounted to said hub, said rotor blades being: two rotor blades arranged opposite one another; or at least three rotor blades arranged in a star configuration with respect to one another; each of said rotor blades on said hub being arranged, at an end of a longitudinal axis thereof, at an angle α with respect to said central axis of said shaft such that the longitudinal axis of each rotor blade, when rotating through 360°, describes a peripheral surface of a right circular cone; said hub having a timing gear enabling said rotor blades to be rotated about their longitudinal axis, said timing gear having a reference gearwheel; each of said rotor blades carrying a gearwheel that is directly operatively connected to said reference gearwheel of said timing gear; said timing gear being operatively connected to a hub gear that is configured to sense and process an angular velocity ω.sub.n of a rotational movement of said hub; and said reference gearwheel and said gearwheels of said rotor blades being configured such that a ratio of an angular velocity ω.sub.r of said reference gearwheel to the angular velocity ω.sub.n of the rotational movement of said hub is:
ω.sub.r/ω.sub.n=1±(½)*(S.sub.rot/S.sub.r); where S.sub.rot is a size of said gearwheels of said rotor blades and S.sub.r is a size of said reference gearwheel.
17. The universal propeller according to claim 16, wherein: said reference gearwheel is arranged centrally in said timing gear and surrounded by said gearwheels of said the rotor blades; and said reference gearwheel and said gearwheels of said rotor blades are configured to define a ratio of the angular velocity ω.sub.r of said reference gearwheel to the angular velocity ω.sub.n of the rotational movement of said hub is:
ω.sub.r/ω.sub.n=1+(½)*(S.sub.rot/S.sub.r); where S.sub.rot is a size of said gearwheels of said rotor blades and S.sub.r is a size of said reference gearwheel.
18. The universal propeller according to claim 16, wherein: said reference gearwheel is arranged outside a center of said timing gear and surrounds said gearwheels of said rotor blades; and said reference gearwheel and said gearwheels of said rotor blades are configured to define a ratio of the angular velocity ω.sub.r of said reference gearwheel to the angular velocity ω.sub.n of the rotational movement of said hub is:
ω.sub.r/ω.sub.n=1−(½)*(S.sub.rot/S.sub.r), where S.sub.rot is a size of said gearwheels of said rotor blades and S.sub.r is a size of said reference gearwheel.
19. The universal propeller according to claim 18, wherein said reference gearwheel is selected from the group consisting of a planetary wheel, a ring gear, and a crown wheel.
20. The universal propeller according to claim 16, wherein the longitudinal axis of each rotor blade is arranged at an angle α selected from the group consisting of: between 30° and 60°; between 35° and 55°; between 40° and 50°; and 45°; with respect to said central axis of said shaft.
21. The universal propeller according to claim 16, wherein, when said hub rotates about said shaft, each rotor blade is in alignment at a first transit point with a perpendicular plane of a three-dimensional coordinate system relating to the universal propeller.
22. The universal propeller according to claim 21, wherein, at the first transit point, the longitudinal axis of each said rotor blade may have a vertical deviation of up to +/−15° within the perpendicular plane.
23. The universal propeller according to claim 16, wherein, when said hub rotates about said shaft, each rotor blade is in alignment at a third transit point with a horizontal plane of a three-dimensional coordinate system relating to the universal propeller.
24. The universal propeller according to claim 22, wherein, at the third transit point, the longitudinal axis of each said rotor blade may have a horizontal deviation of up to +/−15° outside the horizontal plane.
25. The universal propeller according to claim 16, wherein each rotor blade, at least in part, has two substantially flat upper sides.
26. The universal propeller according to claim 25, which further comprises solar cells arranged on the flat upper sides of each rotor blade.
27. The universal propeller according to claim 16, wherein each said rotor blade is formed with rounded or conical lateral edges.
28. The universal propeller according to claim 16, wherein mutually adjacent and/or mutually opposite said rotor blades are connected to each other by way of cables that are attached to said rotor blades between a central and an end position.
29. The universal propeller according to claim 28, wherein said cables are attached in a region of or adjacent to respective rotor blade tips.
30. The universal propeller according to claim 16, wherein said central axis of said shaft is arranged at an angle of between 0° and 360°, with respect to a horizontal of a mounting coordinate system relating to the universal propeller.
31. The universal propeller according to claim 30, wherein said central axis of said shaft encloses an angle of 45° with the horizontal of the mounting coordinate system.
32. A method of operating a propeller, the method comprising: providing a universal propeller according to claim 16; effecting, by way of a timing gear, a rotation of the rotor blades about their longitudinal axes in synchronism with a rotation of the rotor blades through 360° along a peripheral surface of a circular cone.
33. The method according to claim 32, wherein a rotational speed of the rotor blades about their longitudinal axis is half a rotational speed of the rotor blades through 360° along the peripheral surface of the circular cone.
34. In combination with a wind power installation, a hydropower installation, an engine of a ship, or an engine of an aircraft, the universal propeller according to claim 16.
Description
[0032] Additional details and further advantages of the invention are described in the following on the basis of preferred exemplary embodiments, to which, however, the present invention is not limited, and in conjunction with the accompanying drawing.
[0033] In the schematic drawing:
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[0043] In the following description of preferred embodiments of the present invention, components that are the same or comparable are denoted by the same references.
[0044]
[0045]
[0046] In a refinement of the invention, the longitudinal axis 31 of each rotor blade 30 may be arranged at an angle α of between 30° and 60°, or between 35° and 55°, or between 40° and 50° with respect to the central axis 21 of the shaft 20. According to the invention, an arrangement at 45°—as represented—that advantageously makes maximum use of both lift components A and drag components W has proved to be preferable.
[0047] In this regard it has proved useful if, when the hub 10 rotates about the shaft 20, at a first transit point T1 each rotor blade 30 is in alignment with a perpendicular plane (x, z) of a three-dimensional coordinate system (x, y, z) relating to the universal propeller 1. The alignment of the rotor blades 30 with a perpendicular plane, which is preferably perpendicular to an air flow or water flow, advantageously makes use of drag components W at their (theoretical) maximum.
[0048] In this case, at the first transit point T1, the longitudinal axis 31 of each rotor blade 30 may have a vertical deviation of up to +/−15° within the perpendicular plane (x, z) (not represented).
[0049] In addition, it has proved useful if, when the hub 10 rotates about the shaft 20, at a third transit point T3 each rotor blade 30 is in alignment with a horizontal plane (x, y) of a three-dimensional coordinate system (x, y, z) relating to the universal propeller 1. The alignment of the rotor blades 30 with a horizontal plane, which is preferably parallel to an air flow or water flow, advantageously makes use of lift components A at their (theoretical) maximum.
[0050] In this case, at the third transit point T3, the longitudinal axis 31 of each rotor blade 30 may have a horizontal deviation of up to +/−15° outside the horizontal plane (x, y) (not represented).
[0051] In order to avoid a reduction in performance due to vibrations of the rotor blades 30, it has proved useful if mutually adjacent and/or mutually opposite rotor blades 30 are connected to each other by means of cables 40. The cables 40 in this case may be attached to the rotor blades 30 between a central and an end position, preferably in the region of or adjacent to their rotor blade tips 34. Such cables 40 advantageously impart additional stability, support and strength to the rotor blades 30.
[0052]
[0053] This refinement of a universal propeller 1 has the advantage that, when the rotor blades 30 pass through the selected transit points T1 to T4, they have (not only but at least theoretically) the following drag W and lift A values:
TABLE-US-00001 T1 T2 T3 T4 Drag components (W) Max. Mean Min. Mean Lift components (A) Min. Mean Max. Mean
[0054]
[0055] A method for operating a universal propeller 1 as previously described is characterized by the fact that, by means of a timing gear 50 (not represented in a functionally accurate manner or in true scale in
[0056] In a refinement of the method, it has proved useful if the rotational speed of the rotor blades 30 about their longitudinal axis 31 is half that of the rotational speed of the rotor blades through 360° along the peripheral surface 71 of the circular cone 70. Thus, the rotational speed of the rotor blades 30 along the peripheral surface 71 of the circular cone 70 is synchronous with the rotational speed of the hub 10, or of the universal propeller 1 as a whole. In contrast, the rotor blades 30 rotate about their longitudinal axis 31 preferably contrary to the direction of rotation of the rotor blades 30 through 360° along the peripheral surface 71 of the circular cone 70 (the direction of rotation of the rotor blades 30 and the direction of rotation of the hub 10 are indicated by corresponding arrows in
[0057]
[0058] The present invention is suitable, in particular, for favored uses such as use in a wind power installation (
[0059]
[0060]
[0061]
[0062] Of course, a single universal propeller 1 according to the invention may also be arranged on the end of a mast 81, in particular on the end of a mobile telephone mast (
[0063]
[0064] As can be seen in
[0065] Alternatively or additionally, a universal propeller 1 according to the invention may also be part of a wind power installation arranged on a pitched roof 822 (
[0066]
[0067]
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[0070]
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[0072]
[0073]
[0074] In the following
[0075] For this purpose,
[0076] The example represented here shows a timing gear 50 for controlling five rotor blades 30. For this purpose, in addition to the reference gearwheel 51 and the five gearwheels 52 of the rotor blades 30, five further directional wheels 53, positioned between the reference gearwheel 51 and the gearwheels 52, must be provided, which in particular serve to transmit power and adjust the direction of rotation of the gearwheels 52 of the rotor blades 30. There is also a necessary size relationship of S.sub.rot/S.sub.r=2/1 to be maintained between the reference gearwheel 51 and the gearwheels 52 of the rotor blades 30, where S.sub.rot=size of the gearwheels 52 of the rotor blades 30 and S.sub.r=size of the reference gearwheel 51, so as to ensure that the rotor blades 30 rotate about their longitudinal axis 31 in synchronism with the rotation of the rotor blades 30 through 360° along the peripheral surface 71 of a circular cone 70. In the case of the prior art, the aforementioned design requirements disadvantageously result in a comparatively large structure of a hub 10 comprising such a timing gear 50. Moreover, arranging a plurality of large gearwheels 51, 52, 53 in a comparatively small hub 10 is often economically unfeasible and technically demanding and, in some configurations, even technically impossible.
[0077] In contrast,
[0078] As can be seen, the hub 10 comprises a timing gear 50 that enables the rotor blades 30 to be rotated about their longitudinal axis 31. Arranged on each rotor blade 30 there is a gearwheel 52 that is directly operatively connected to a reference gearwheel 51 of the timing gear 50. In contrast to the prior art, a directional wheel 53 is advantageously not necessary here. The timing gear 50 is operatively connected to a hub gear 12, the hub gear 12 being configured to sense and process an angular velocity ω.sub.n of a rotational movement of the hub 10. The operative connection between the timing gear 50 and the hub gear 12 may be realized in various ways, in the present example the reference gearwheel 51 of the timing gear 50 being operatively connected to the hub gear 12, in particular to one of the gearwheels of the hub gear 12, via a connecting element 511. The hub gear 12 may preferably be designed as a planetary gear or as a simple toothed gear.
[0079] In the “inner configuration” of the timing gear 50 represented here, the reference gearwheel 51 is arranged centrally in the timing gear 50 and surrounded by the gearwheels 52 of the rotor blades 30.
[0080] According to the invention, the reference gearwheel 51 and the gearwheels 52 of the rotor blades 30 are designed in such a way that the ratio of an angular velocity ω.sub.r of the reference gearwheel 51 to the angular velocity ω.sub.n of the rotational movement of the hub 10 is as follows:
ω.sub.r/ω.sub.n=1±(½)*(S.sub.rot/S.sub.r),
where S.sub.rot=size of the gearwheels 52 of the rotor blades 30, and S.sub.r=size of the reference gearwheel 51.
[0081] In the case of the “inner configuration” of the timing gear 50 represented here, the reference gearwheel 51 and the gearwheels 52 of the rotor blades 30 are preferably designed in such a way that the ratio of an angular velocity ω.sub.r of the reference gearwheel 51 to the angular velocity ω.sub.n of the rotational movement of the hub 10 is as follows:
ω.sub.r/ω.sub.n=1+(½)*(S.sub.rot/S.sub.r),
where S.sub.rot=size of the gearwheels 52 of the rotor blades 30, and S.sub.r=size of the reference gearwheel 51.
[0082] The following table shows examples of various gearwheel size combinations, the angular velocity ω.sub.r of the reference gearwheel 51 calculated using the previously stated variant of the formula according to the invention, and the maximum possible number of rotor blades 30 that can be arranged on the hub 10 with the respective combination. The angular velocity ω.sub.n of the rotational movement of the hub 10 is set in this case to the value 1 (the value of ω.sub.r therefore represents the relative velocity with respect to ω.sub.n).
TABLE-US-00002 Maximum possible number of rotor blades S.sub.rot S.sub.r ω.sub.r 30 2 1 2 3-4 3 2 1.75 3-4 1 1 1.5 4-5 2 3 1.3333 6-8 1 2 1.25 8-10 1 3 1.1666 10-16 1 4 1.125 16-20 2 5 1.2 18-22 1 5 1.1 20-25
[0083] According to the table, for example, a size ratio S.sub.rot/S.sub.r of 1:1 results in an angular velocity ω.sub.r of the reference gearwheel 51 of 1.5 relative to the angular velocity ω.sub.n of the rotational movement of the hub 10, which can be technically accommodated by the selection of a correspondingly designed hub gear 12. In the case of this above-mentioned design of the timing gear 50 in the “inner configuration”, and of the hub gear 12 and their interaction, which can be calculated by means of the formula according to the invention, for example a maximum of 4 to 5 rotor blades 30 could then be arranged on the hub 10.
[0084] The above table in this case represents only some of the theoretically possible combinations, such that, advantageously, the design of the timing gear 50 may be freely selected according to the application.
[0085] Finally,
[0086] The difference compared to the “inner configuration” represented in
ω.sub.r/ω.sub.n=1−(½)*(S.sub.rot/S.sub.r),
where S.sub.rot=size of the gearwheels 52 of the rotor blades 30, and S.sub.r=size of the reference gearwheel 51.
[0087] The following table shows examples of various gearwheel size combinations, the angular velocity ω.sub.r of the reference gearwheel 51 calculated using the previously stated variant of the formula according to the invention, and the maximum possible number of rotor blades 30 that can be arranged on the hub 10 with the respective combination. The angular velocity ω.sub.n of the rotational movement of the hub 10 is set in this case to the value 1 (the value of ω.sub.r therefore represents the relative velocity with respect to ω.sub.n).
TABLE-US-00003 Maximum possible number of rotor blades S.sub.rot S.sub.r ω.sub.r 30 I 12 0.9853 12-16 I 10 0.95 10-12 I 8 0.9375 8-10 I 6 0.9166 6-8 I 5 0.9 5-7 I 4 0.875 4-6 I 3 0.8333 3-4 2 5 0.8 2-3 1 2 0.75 1-2 2 1 0.00 0
[0088] According to the table, for example, a size ratio S.sub.rot/S.sub.r of 1:4 results in an angular velocity ω.sub.r of the reference gearwheel 51 of 0.875 relative to the angular velocity ω.sub.n of the rotational movement of the hub 10, which can be technically accommodated by the selection of a correspondingly designed hub gear 12. In the case of this above-mentioned design of the timing gear 50 in the “outer configuration”, and of the hub gear 12 and their interaction, which can be calculated by means of the formula according to the invention, for example a maximum of 4 to 6 rotor blades 30 could then be arranged on the hub 10.
[0089] The combination, listed in the last line of the above table, of a gearwheel 52 of a rotor blade 30 that is twice as large as the size S.sub.r of the reference gearwheel 51, would not be physically (technically) feasible at all in the case of a timing gear 50 of the prior art (cf.
[0090] The above table in this case again represents only some of the theoretically possible combinations, such that, advantageously, in the case of the “outer configuration” also, the design of the timing gear 50 may be freely selected according to the application.
[0091] The present invention relates to a novel universal propeller 1 that is distinguished from generic propellers 1 by the fact that arranged on each rotor blade 30 there is a gearwheel 52 that is directly operatively connected to a reference gearwheel 51 of the timing gear 50, the timing gear 50 is operatively connected to a hub gear 12, wherein the hub gear 12 is configured to sense and process an angular velocity ω.sub.n of a rotational movement of the hub 10, and the reference gearwheel 51 and the gearwheels 52 of the rotor blades 30 of the timing gear 50 are designed in such a way that the ratio of an angular velocity ω.sub.r of the reference gearwheel 51 to the angular velocity ω.sub.n of the rotational movement of the hub 10 is as follows: ω.sub.r/ω.sub.n=1±(½)*(S.sub.rot/S.sub.r), where S.sub.rot=size of the gearwheels 52 of the rotor blades 30, and S.sub.r=size of the reference gearwheel 51.
[0092] The present invention is suitable, in particular, for use in a wind power installation, hydropower installation or an engine of a ship or an aircraft.
LIST OF REFERENCES
[0093] 1 universal propeller [0094] 10 hub [0095] 11 central axis of the hub 10 [0096] 12 hub gear [0097] 20 shaft [0098] 21 central axis of the shaft 20 [0099] 30 rotor blade [0100] 31 longitudinal axis of the rotor blade 30 [0101] 32 upper sides of the rotor blade 30 [0102] 33 side edges of the rotor blade 30 [0103] 34 rotor blade tip [0104] 35 stiffening [0105] 40 cable [0106] 50 timing gear [0107] 51 reference gearwheel [0108] 511 connecting element [0109] 52 gearwheel of a rotor blade (30) [0110] 53 direction wheel (only in the prior art) [0111] 60 generator [0112] 70 circular cone [0113] 71 peripheral surface of the circular cone 70 [0114] 72 vertex of the circular cone 70 [0115] 73 circular disk of the circular cone 70 [0116] 80 base [0117] 81 mast [0118] 82 building [0119] 821 facade [0120] 822 pitched roof [0121] 823 flat roof [0122] 83 body of water [0123] 831 bed of body of water [0124] 832 surface of water [0125] 84 bearing [0126] 85 bearing mast [0127] 86 bridge [0128] 861 bridge pier [0129] 862 bridge element [0130] 87 ship [0131] 88 energy kite [0132] 89 aircraft [0133] 90 motor [0134] A lift component [0135] W drag component [0136] T1, T2, T3, T4 transit points [0137] α angle between longitudinal axis 31 and central axis 21 in the three-dimensional coordinate system of the universal propeller 1 [0138] β angle between central axis 21 of the shaft 20 and a horizontal X in the mounting coordinate system of the universal propeller 1 [0139] xyz three-dimensional coordinate system of the universal propeller 1 [0140] x first direction of a horizontal plane [0141] y second direction of a horizontal or vertical plane [0142] z first direction of a vertical plane [0143] X, Y, Z mounting coordinates of the universal propeller 1 [0144] X horizontal [0145] Y horizontal (perpendicular to X) [0146] Z vertical