Method For Emptying Viscous Material Out Of A Cartridge That Is Open At Both Ends
20230294906 · 2023-09-21
Inventors
Cpc classification
F04B23/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05C11/1047
PERFORMING OPERATIONS; TRANSPORTING
B05C11/10
PERFORMING OPERATIONS; TRANSPORTING
B65D83/0005
PERFORMING OPERATIONS; TRANSPORTING
F04B15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B65D83/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An emptying device for emptying a viscous material in a bubble-free manner out of a removal opening of a cartridge involves extruding a plurality of thin strands of the material. The emptying device includes a collecting container mounted to a base frame and a cartridge carrier that moves in a pressing direction towards the base frame. A cartridge plunger is adapted to push a pusher of the cartridge in the pressing direction. A discharge drive drives the cartridge plunger. A distributing head divides the viscous material exiting the removal opening into the plurality of thin strands. The distributing head is fastened to the removal opening and is adapted to move axially in the collecting container in the pressing direction. A vacuum housing connects in an air-tight manner to the collecting container and to an outer circumference of the cartridge even while the cartridge moves relative to the first vacuum housing.
Claims
1-15. (canceled)
16. A method for emptying viscous material in a bubble-free manner out of a cartridge, comprising: pushing a pusher axially through the cartridge in a pressing direction towards a removal opening of the cartridge, wherein the pusher fits tightly in the cartridge; pressing the viscous material out of the removal opening and through a distributing head such that the viscous material is divided into a plurality of thin strands; collecting the plurality of thin strands in a collecting container, wherein a discharge line is connected to the collecting container; and maintaining a negative pressure in the collecting container while the plurality of thin strands are being collected in the collecting container.
17. The method of claim 16, wherein the negative pressure is a vacuum with a residual pressure inside the collecting container of at most 50 mbar.
18. The method of claim 16, further comprising: after the plurality of thin strands have been collected in the collecting container, pressing the viscous material out of the collecting container through the discharge line by pushing the distributing head as a discharge piston axially down into the collecting container.
19. The method of claim 16, wherein the viscous material is divided into the plurality of thin strands as the viscous material exits a plurality of outlet openings in the distributing head.
20. The method of claim 16, wherein the pusher is connected to a cartridge plunger, and wherein a discharge drive drives the cartridge plunger in the pressing direction.
21. The method of claim 16, wherein the distributing head is connected to the cartridge at the removal opening, further comprising: after the plurality of thin strands have been collected in the collecting container, pressing the viscous material out of the collecting container through the discharge line by pushing the cartridge together with the distributing head in the pressing direction into the collecting container.
22. The method of claim 16, further comprising: maintaining a negative pressure in the cartridge behind the pusher while the viscous material is being pressed out of the removal opening.
23. An emptying device for emptying a viscous material out of a removal opening of a cartridge, comprising: a base frame; a collecting container mounted to the base frame; a cartridge carrier guided movably in a pressing direction towards the base frame, wherein the cartridge carrier is adapted to hold the cartridge; a cartridge plunger adapted to push a pusher of the cartridge in the pressing direction; a discharge drive that drives the cartridge plunger; a distributing head that divides the viscous material exiting the removal opening into a plurality of thin strands, wherein the distributing head is fastened to the removal opening, and wherein the distributing head is adapted to move axially in the collecting container in the pressing direction; and a first vacuum housing that connects in an air-tight manner to the collecting container and to an outer circumference of the cartridge even while the cartridge moves relative to the first vacuum housing.
24. The emptying device of claim 23, further comprising: a second vacuum housing disposed inside the cartridge carrier that connects in an air-tight manner to the outer circumference of the cartridge, wherein the cartridge plunger passes through the second vacuum housing in an air-tight manner.
25. The emptying device of claim 23, wherein the distributing head is configured such that the plurality of thin strands travel downwards in straight lines from the distributing head.
26. The emptying device of claim 23, wherein the distributing head is formed so that it can be attached at a fixed distance to the removal opening of the cartridge.
27. The emptying device of claim 23, wherein the discharge drive is disposed between the cartridge carrier and the base frame, wherein discharge drive portions are arranged on opposite sides of the cartridge carrier, and wherein each of the discharge drive portions includes a discharge working cylinder.
28. The emptying device of claim 23, further comprising: a cartridge working cylinder, wherein the cartridge plunger moves axially within the cartridge working cylinder.
29. The emptying device of claim 23, wherein the cartridge can be inserted into the cartridge carrier laterally from the side.
30. The emptying device of claim 23, wherein the cartridge plunger passes through a second vacuum housing, wherein a coil spring is disposed above the second vacuum housing, and wherein the coil spring is used to maintain an air-tight connection between the second vacuum housing and the cartridge.
31. The emptying device of claim 23, wherein the emptying device is connected to a doser for dosing the viscous material.
32. A method for emptying viscous material out of a cartridge, comprising: pushing a cartridge plunger axially into the cartridge, wherein the cartridge plunger is attached to a pusher that fits tightly in the cartridge, and wherein the viscous material is disposed between the pusher and a removal opening in the cartridge; pushing the viscous material out of the removal opening, wherein a distributing head is coupled to the removal opening; pushing the viscous material out through the distributing head such that the viscous material is divided into a plurality of thin strands; collecting the plurality of thin strands in a collecting container; maintaining a vacuum in the collecting container while the plurality of thin strands are being collected in the collecting container; and after the plurality of thin strands have been collected in the collecting container, pushing the viscous material out of the collecting container through a discharge line by pushing the distributing head axially downwards into the collecting container such that the viscous material is forced out through the discharge line.
33. The method of claim 32, further comprising: maintaining a vacuum in the cartridge behind the pusher while the viscous material is being pushed out of the removal opening.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings, where like numerals indicate like components, illustrate embodiments of the invention.
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
DETAILED DESCRIPTION
[0030] Reference will now be made in detail to some embodiments of the invention, an example of which is illustrated in the accompanying drawing.
[0031] With regard to the novel method, the object is solved in that in pressing out the material from the removal opening by means of axial displacement of a pusher, the material is divided into a plurality of thin strands. As a result of the large increase in surface area, the probability that a gas bubble in the material coming into contact with the surface of such a thin strand is much higher, and, of course, the higher the thinner the strands are. The strands are dropped into a collecting container open to the top and mix with the fluid material provided therein, which is delivered from the collecting container to a consumer by way of a main feed pipe connected to the lower part of the container.
[0032] In order to prevent new gas pockets from forming when the thin strands are combined with the material in the collecting container, at least the area where the material is divided into a large number of thin strands, i.e., approximately from the removal opening to the upper open end of the collecting container, is held under negative pressure during the emptying process of the cartridge, and preferably also during discharge of the material from the collecting container to a consumer.
[0033] The gas contained in an opening gas bubble in the material is then discharged from this area and, if there is nearly a vacuum in the area, no new gas pockets can form. Negative pressure within the context of the present description is understood to mean that this is in particular approximately a vacuum with a residual pressure of 50 mbar at most, preferably 10 mbar at most, further preferably 1 mbar at most.
[0034] For transportation to the consumer, the material is pressurized in the direction of the mouth of the discharge line at the collecting container, at the latest after the cartridge is completely emptied, which is preferably done by moving forward a discharge piston guided tightly within the collecting container from an open side in the direction of the mouth of the discharge line, preferably in the direction of the bottom of the mostly pot-shaped collecting container where the mouth is in the bottom.
[0035] As the collecting container is filled with material in a vacuum environment and as such a discharge piston is inserted under vacuum into the open upper side of the collecting container, no more gas pockets are formed, even if, after insertion of the discharge piston into the open upper side of the collection container, there still was a clearance between the discharge piston and the upper side of the filling of material, since it no longer contains any air.
[0036] Splitting of the material coming out of the removal opening as one thick strand into a plurality of thin strands is carried out by means of a distributing head, which in particular has a plurality of outlet openings for each thin strand. The viscous material is extruded out of the distributing head in the form of the plurality of thin strands. Advantageously, this distribution head, which during emptying of the cartridge is preferably arranged at a distance above the open top of the collecting container, is subsequently used as a discharge piston, especially after completely emptying the cartridge, and is inserted into the collecting container and is tightly guided downwards, for which the distribution head must have suitable dimensioning.
[0037] On the one hand, no separate discharge piston is required for this purpose, and on the other hand, it is prevented thereby that a separately existing discharge piston is placed below the distributing head and above the opening of the collecting container and is lowered into it only then, which would be much more time-consuming. Preferably, the distributing head alone is not pushed axially into the collecting container, but rather together with the cartridge, to the front end of the removal opening to which it is attached so that the cartridge thus acts as a plunger that moves the distributing head axially.
[0038] Preferably, the cartridge is moved axially by being fixed with its rear end in both axial directions, i.e., both upwards and downwards, in a cartridge carrier and this cartridge carrier can be moved back and forth in a pressing direction by way of a conveying drive.
[0039] For pressing the material out of the cartridge, a cartridge plunger of a cartridge drive is fixed to the rear side of the pusher facing away from the material and presses the pusher further forwards in the direction of the removal opening.
[0040] To ensure a tight fit of the pusher on the inner circumference of the cartridge, the cartridge can also be supported radially on its outer circumference.
[0041] Preferably, the area on the outside, i.e., the back side, of the pusher up to the exit point of the cartridge plunger from the cartridge drive, is kept under negative pressure during the emptying process, so that no air is present on the back side of the pusher that could penetrate the material in case of a possible leak between the pusher and the inner circumference of the cartridge.
[0042] Preferably, instead or in addition, only the area on the back side of the cartridge plunger can be evacuated, but not up to its exit point from the cartridge drive, but merely to a front part of the cartridge plunger.
[0043] In order to be able to perform emptying, the cartridge with the distributing head already attached to its removal opening is inserted under the retracted cartridge plunger in a direction transverse to the pressing direction and fixed in the cartridge carrier in alignment with the cartridge plunger, the cartridge carrier being displaced, particularly upwards, from the collecting container to such an extent that, in inserting the cartridge into the cartridge carrier, the distributing head is still above the collecting container.
[0044] With regard to the novel method, the object is solved in that in pressing out the material from the removal opening by means of axial displacement of a pusher, the material is divided into a plurality of thin strands. As a result of the large increase in surface area achieved by the plurality of thin strands, the probability that a gas bubble in the material coming into contact with the surface of such a thin strand is much higher, and, of course, the thinner the strands are the higher the probability.
[0045] The strands are dropped into a collecting container open to the top and mix with the fluid material provided therein, which is delivered from the collecting container to a consumer by way of a main feed pipe connected to the lower part of the container.
[0046] In order to prevent new gas pockets from forming when the thin strands are combined with the material in the collecting container, at least the area where the material is divided into a large number of thin strands, i.e., approximately from the removal opening to the upper open end of the collecting container, is held under negative pressure during the emptying process of the cartridge, and preferably also during discharge of the material from the collecting container to a consumer.
[0047] The gas contained in an opening gas bubble in the material then is discharged from this area and, if there is nearly a vacuum in the area, no new gas pockets can form.
[0048] Negative pressure within the context of the present description is understood to mean that this is in particular approximately a vacuum with a residual pressure of 50 mbar at most, preferably 10 mbar at most, further preferably 1 mbar at most.
[0049] For transportation to the consumer the material is pressurized in the direction of the mouth of the discharge line at the collecting container, at the latest after the cartridge is completely emptied, which is preferably done by moving forward a discharge piston guided tightly within the collecting container from an open side in the direction of the mouth of the discharge line, preferably in the direction of the bottom of the mostly pot-shaped collecting container where the mouth is in the bottom.
[0050] As the collecting container is filled with material in a vacuum environment and as such a discharge piston is inserted under vacuum into the open upper side of the collecting container, no more gas pockets are formed, even if, after insertion of the discharge piston into the open upper side of the collection container, there still was a clearance between the discharge piston and the upper side of the filling of material, since it no longer contains any air.
[0051] Splitting of the material coming out of the removal opening in one thick strand into a plurality of thin strands is carried out by means of a distributing head, which in particular has a plurality of outlet openings for each thin strand.
[0052] Advantageously, this distributing head, which during emptying of the cartridge is preferably arranged at a distance above the open top of the collecting container, is subsequently used as a discharge piston, especially after completely emptying the cartridge, and is inserted into the collecting container and is tightly guided downwards, for which the distribution head must have suitable dimensioning.
[0053] On the one hand, no separate discharge piston is required for this purpose. On the other hand, it is prevented thereby that a separately existing discharge piston is placed below the distributing head and above the opening of the collecting container and is lowered into it only then, which would be much more time-consuming. Preferably, the distributing head alone is not pushed axially into the collecting container, but rather together with the cartridge, to the front end of the removal opening to which it is attached so that the cartridge thus acts as a plunger that moves the distributing head axially.
[0054] Preferably, the cartridge is moved axially by being fixed with its rear end in both axial directions, i.e., both upwards and downwards, in a cartridge carrier and this cartridge carrier can be moved back and forth in a pressing direction by way of a conveying drive.
[0055] For pressing the material out of the cartridge, a cartridge plunger of a cartridge drive is fixed to the rear side of the pusher facing away from the material and presses the pusher further forwards in the direction of the removal opening.
[0056] To ensure a tight fit of the pusher on the inner circumference of the cartridge, the cartridge can also be supported radially on its outer circumference.
[0057] Preferably, the area on the outside, i.e., the back side, of the pusher up to the exit point of the cartridge plunger from the cartridge drive, is kept under negative pressure during the emptying process, so that no air is present on the back side of the pusher that could penetrate the material in case of a possible leak between the pusher and the inner circumference of the cartridge.
[0058] Preferably, instead or in addition, only the area on the back side of the cartridge plunger can be evacuated, but not up to its exit point from the cartridge drive, but merely to a front part of the cartridge plunger.
[0059] In order to be able to perform emptying, the cartridge with the distributing head already attached to its removal opening is inserted under the retracted cartridge plunger in a direction transverse to the pressing direction and fixed in the cartridge carrier in alignment with the cartridge plunger, the cartridge carrier being displaced, particularly upwards, from the collecting container to such an extent that, in inserting the cartridge into the cartridge carrier, the distributing head is still above the collecting container.
[0060] As can be discerned from
[0061] The upper free ends of these two piston rods 13a, 14a, which can be moved synchronously, are connected to each other by a yoke 23, on which the cartridge drive 4 in the form of preferably only one cartridge working cylinder 15 projects centrally, this time with the bottom of cylinder 15b pointing upwards, so that the piston rod 15a as a cartridge plunger 15a extends downwards therefrom and protrudes through an opening in the yoke 23, which is formed in the cartridge receptacle 16 of cartridge carrier 3, into a cartridge 100 suspended therein and aligns therewith.
[0062] In this case, the cartridge carrier 3 consists of a rectangular profile open in the second transverse direction 12 on at least one side, preferably continuously, which is preferably attached to the underside of the yoke 23, which is narrow enough in the first transverse direction 11 to dip between the two discharge working cylinders 13, 14.
[0063] Thereby, in the lower horizontal plate of the rectangular profile, there is a recess in the second transverse direction 12 (see
[0064] The cartridge insertion process will be described later by way of
[0065] In this suspended state, the cartridge 100 extends through the cartridge receptacle 16 and points downward with its generally smaller removal opening 100a at the opposite end.
[0066] As depicted in
[0067] For emptying, in accordance with the invention, the closing element 102 is removed and instead a distributing head 7 is screwed to the removal opening 100a, preferably with its own thread, in particular an external thread, as a fastening device 7a to the thread, in particular internal thread 100a1, which will be explained later.
[0068] In
[0069] On the base frame 1, in particular on the base plate 1, a collecting container 2 is mounted between the two discharge working cylinders 13, 14 and in alignment with the cartridge working cylinder 15, which likewise is operated pneumatically, and the cartridge 100 firmly held in the cartridge receptacle 16.
[0070] The distributing head 7 fits tightly into the pot-shaped collecting container 2 open at the top.
[0071] The yoke 23 can be raised sufficiently so that the distributing head 7 is above the collecting container 2, and lowered enough so that the distributing head 7 rests on the bottom of the collecting container 2.
[0072] The piston rod, i.e., the cartridge plunger 15a, of the cartridge working cylinder 15 carries a pressing head at its lower free end, the downwardly facing end face of which is adapted to the concave curvature of the upper side of the pusher 101 and fits into the latter.
[0073] The cartridge working cylinder 15 is dimensioned in such a way that, when the piston rod 15a is fully retracted into its cylinder 15b, i.e., raised, the pressing head 24 is located at a height fully above the suspended cartridge 100 and, in the fully extended state, is close to the bottom of the cartridge 100 at its removal opening 100a, with only the pot-shaped pusher 101 in between.
[0074] In the lower region of the emptying device 200, preferably in the bottom of the collecting container 2, an outlet opening 29 is provided, which is connected to a discharge line 20 leading to a remote consumer for the material M.
[0075] For feeding material M from the cartridge 100 to the discharge line 20 and thus to the consumer, a cartridge 100 must first be installed in the emptying device as shown in
[0076] For this purpose (see
[0077] Subsequently, the annular cover 21b of a first vacuum housing 21 is pushed from the emptying end onto the outer circumference of the cartridge 100 or—if provided—of the support sleeve 103 to such an extent that the distributing head 7 can then be attached to the lower removal opening 100a, in particular can be screwed into the internal thread 100a1 thereof. This sequence is necessary because the outer circumference of the distribution head 7 is larger than the outer circumference of the cartridge 100 and also the inner circumference of the annular cover 21b.
[0078] Then the cartridge 100, if necessary along with surrounding support sleeve 103 as well as cover 21b and distributing head 7, is pushed into the cartridge receptacle 16 in the second transverse direction 12 and, by means of the fixing device 3a, the edge 100b1 and possibly the edge of the supporting sleeve 103 located beneath, are pressed firmly onto the upper side of the cartridge receptacle 16, these parts preferably being sealed off from one another by means of concentric circumferential O-rings 27.
[0079]
[0080] Subsequently, in
[0081] By this, the cartridge 100 is fixed in all horizontal directions, so that this represents a first part of the fixing device 3a, and at the latest when the pressing head 24 dips into the cartridge 100, the pressing piston is released from the bottom of the second, pot-shaped vacuum housing 22, so that the latter with its lower annular edge representing the second part of the fixing device 3a is pressed downwards onto the laterally projecting edge 100b1 by way of a coil spring 28, which is concentrically arranged around the piston rod 15a between the second vacuum housing 22 and the yoke 23, more precisely, at the upper side of the cartridge carrier 3, which is rectangular in the side view.
[0082] When the pressing head 24 is then moved further downward as shown in
[0083] As soon as the pusher 101 has reached the lower end of the cartridge 100 on the removal side and the cartridge 100 is empty, the piston rods 13a, 14a of the two working cylinders 13, 14 are synchronously retracted downwards into the cylinders 13b, 14b, as shown in
[0084] By moving even further down, the distributing head 7, acting as a discharge piston 5, pushes the material down out of the collection container 2 into the discharge line 20 and thus to the remote consumer.
[0085] According to the invention, the material M is thereby degassed as follows. As depicted in perspective in
[0086] So that the strands S1, S2, S3 exit from those outlet openings 17 downwards in a straight line, a sharp tear-off edge 18 is formed around each outlet opening 17, which is achieved, for example, by arranging an annular groove 19 around each outlet opening 18 in the generally flat lower side of the distributing head 7, which, together with the inner circumference of the outlet opening 17, forms the circumferential, sharp, i.e., acute-angled, tear-off edge 18.
[0087] As a result, the strands S1, S2 fall downwards into the collecting container 2 in parallel instead of being deflected laterally, as is possible with one-sided adhesion and very quickly combining again with neighboring strands S2, S3, for this large surface area, which is maintained as long as possible on the thin strands S1, S2, S3, is required in order to open gas pockets existing in the strand and allow the gas to escape.
[0088] In this case, the distributing head 7 is located above the collecting container 2, which is why it is necessary for the strands S1, S2, S3 to fall downwards in straight lines.
[0089] In order to prevent air from the environment from entering the material M again when the material is pressed out and collected in the collecting container 2, a first vacuum is formed around it.
[0090] For this purpose, the first vacuum housing 21 is provided that is equipped with a negative pressure connection 8 and whose upper, annular cover 21b with its upper through-opening abuts the outer circumference of the cartridge 100 and whose sleeve-shaped lower part 21a with its lower through-opening abuts the outer circumference of the collecting container 2, sealed in each case, for example, via O-rings 27.
[0091] To prevent air from being forced past the seal of the pusher 101 into the material M in the cartridge when the press head 24 is inserted into the cartridge 100 when the pressing head 24 is retracted, the bell-shaped second vacuum housing 22, which has its opening facing downwards, is seated on the upper edge 100b1 of the suspended cartridge 100 with its circumferential walls on this edge 100b1.
[0092] The cartridge plunger 15a of the cartridge working cylinder 15 can be pushed tightly through an opening in the upwardly facing bottom of the pot-shaped second vacuum housing 22, O-rings 27 preferably being used again for sealing.
[0093] Via the negative pressure connection 9 also provided on the vacuum housing 22, air contained therein is extracted as soon as it is seated on the cartridge and even before the pressing head 24 enters the cartridge, for which purpose the second vacuum housing 22 is preferably dimensioned in such a way that the pressing head 24 does not abut tightly on the inner circumference of the pot-shaped second vacuum housing 22.
[0094] In order to ensure that any residual air that may still be present between the distributing head 7 and the surface of the material is not pressed into the material M when the distributing head 7 is moved into the collecting container 2, despite there being the first vacuum, a venting valve can be provided in the back side facing away from the material, i.e., the bottom of the collecting container 2, hence the upper side of the distributing head 7, through which air entering the hollow interior of the distributing head 7 via the lower outlet openings 17 would be released upwards into the first vacuum. The venting valve can be a simple diaphragm that is permeable to air but not to the material M to be conveyed. In this way, any air pockets that may still exist in the material M in the cartridge 100 can be removed before the material M reaches the consumer via the discharge line 20.
[0095]
REFERENCE NUMERALS
[0096] 1 base frame, base plate [0097] 2 collecting container [0098] 3 cartridge carrier [0099] 3a fixing device [0100] 4 cartridge drive [0101] 5 discharge piston [0102] 6 discharge drive [0103] 7 distributing head [0104] 7a fastening device [0105] 8 negative pressure connection [0106] 9 negative pressure connection [0107] 10 pressing direction [0108] 11 first transverse direction [0109] 12 second transverse direction [0110] 13 discharge working cylinder [0111] 13a piston rod [0112] 13b cylinder [0113] 14 discharge working cylinder [0114] 14a piston rod [0115] 14b cylinder [0116] 15 cartridge working cylinder [0117] 15a cartridge plunger [0118] 15b cylinder [0119] 16 cartridge receptacle [0120] 17 outlet opening [0121] 18 tear-off edge [0122] 19 annular groove [0123] 20 discharge line [0124] 21 1. vacuum housing [0125] 22 2. vacuum housing [0126] 23 yoke [0127] 24 pressing head [0128] 25 sealing lip [0129] 26 cavity [0130] 27 O-ring [0131] 28 coil spring [0132] 29 outlet opening [0133] 30 venting valve, diaphragm [0134] 100 cartridge [0135] 100a removal opening [0136] 100a1 internal thread [0137] 100b filling opening [0138] 100b1 edge, flange [0139] 101 pusher [0140] 102 closing element, locking screw [0141] 200 emptying device [0142] 300 doser [0143] 301 dosing nozzle [0144] 500 dosing unit [0145] 501 guide [0146] M material [0147] S1-S3 strands
[0148] Although the present invention has been described in connection with certain specific embodiments for instructional purposes, the present invention is not limited thereto. Accordingly, various modifications, adaptations, and combinations of various features of the described embodiments can be practiced without departing from the scope of the invention as set forth in the claims.