BIOCOMPATIBLE STRUCTURE COMPRISING HOLLOW CAGE, AND MANUFACTURING METHOD THEREFOR
20230285275 · 2023-09-14
Inventors
Cpc classification
A61K38/40
HUMAN NECESSITIES
A61K38/30
HUMAN NECESSITIES
A61K38/1875
HUMAN NECESSITIES
A61K31/663
HUMAN NECESSITIES
A61K9/06
HUMAN NECESSITIES
A61K9/0024
HUMAN NECESSITIES
International classification
A61K9/00
HUMAN NECESSITIES
A61K38/30
HUMAN NECESSITIES
A61K38/40
HUMAN NECESSITIES
A61K31/663
HUMAN NECESSITIES
Abstract
The present disclosure relates to: a biocompatible structure comprising a hollow cage, the biocompatible structure comprising, in a surface thereof, one or more open chambers that are recessed inward and hold a biologically active substance; and a method of manufacturing the same. A biocompatible structure according to one aspect comprises a mixed solution of a hydrogel and a biologically active substance in a chamber so that an osteogenesis-promoting substance is released continuously over a long period of time while having initial release stability, and thus osteogenesis at bone defect sites may be improved.
Claims
1. A biocompatible structure comprising a hollow cage including, in a surface thereof, one or more open chambers recessed inward and holding a biologically active substance.
2. The biocompatible structure of claim 1, wherein the one or more open chambers are formed in portions of top and bottom surfaces of the hollow cage.
3. The biocompatible structure of claim 1, wherein the chambers are formed in two or more layers.
4. The biocompatible structure of claim 2, wherein the open chambers each have a square shape with a length of one side in a range of 0.001 to 10 mm.
5. A biocompatible structure comprising a hollow cage including, in a surface thereof, an open chamber recessed inward and holding a mixed solution of a hydrogel and a biologically active substance.
6. The biocompatible structure of claim 5, wherein the hollow cage is formed of a polymeric material.
7. The biocompatible structure of claim 5, wherein the hydrogel is a mixture of alginate and gelatin.
8. The biocompatible structure of claim 5, wherein the biologically active substance is an osteogenesis-promoting substance.
9. The biocompatible structure of claim 5, wherein the osteogenesis-promoting substance is selected from a bone morphogenetic protein (BMP), a platelet-derived growth factor (PDGF), a transforming growth factor beta (TGF-beta), a basic fibroblast growth factor (bFGF), an insulin-like growth factor 1 (IGF-1), lactoferrin, and bisphosphonate.
10. The biocompatible structure of claim 5, wherein the hydrogel and the biologically active substance are mixed in a weight ratio (w/w) of 0.5:9.5 to 9.5:0.5.
11. The biocompatible structure of claim 5, wherein a cumulative percentage of release of the biologically active substance is from 20% to 99%.
12. The biocompatible structure of claim 5, wherein cells or tissue are further loaded into the open chamber.
13. The biocompatible structure of claim 5, wherein the biologically active substance has initial release stability.
14. A method of manufacturing a biocompatible structure, the method comprising: preparing a hollow cage including one or more chambers in top and bottom surfaces; and loading a mixed solution of a hydrogel and a biologically active substance into the chambers.
15. The method of claim 14, wherein the mixed solution of the hydrogel and the biologically active substance is prepared by warming up the hydrogel and adding the biologically active substance to the hydrogel and mixing.
16. The method of claim 15, wherein the warming up is performed at a temperature of 4° C. to 75° C.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
MODE OF DISCLOSURE
[0053] Hereinafter, the present disclosure will be described in more detail with reference to the following examples. However, the following examples are merely presented to exemplify the present disclosure, and the scope of the present disclosure is not limited thereto.
Preparation Example
[0054] Pure PLA filaments were purchased from MakerBot (New York City, N.Y., USA) for FDM 3D printing. A biogel based on alginate and gelatin was supplied from MediFab Co. Ltd. (Seoul, Korea). All other compounds were purchased from Sigma-Aldrich (St. Louis, Mo., USA) and were used as obtained unless otherwise stated.
EXAMPLES
Example 1. Designing and Preparing of Scaffold
[0055] A hollow cage with a rectangular hole was designed using solid modeling software (SolidWorks®, Dassault Systemes SolidWorks Corp.) and the design was stored as a stereolithography file (.stl). Then, the file was converted into 3D printing codes using 3D printer software and input to a 3D printer. In the printer, a cartridge was installed to supply a PLA filament to the 3D printer (Replacator™2, Makerbot). Also, the melted PLA filament was extruded through a heated metal nozzle (diameter: 0.2 mm, moving horizontally and vertically) at 205° C. and placed in a container to prepare a scaffold.
Example 2. Preparation of Scaffold Loaded with Mixed Solution of Biogel and BMP-2
[0056] A biogel was warmed up at 37° C. for 30 minutes in accordance with manufacturer's recommendations. After uniformly mixing BMP-2 and the warmed-up biogel at 250 ng/ml each, the mixed solution of the biogel and BMP-2 was loaded into the cage via the rectangular hole of the scaffold prepared in Example 1. The cage loaded with the mixed solution of the biogel and BMP-2 was immersed in a casting buffer (Medifab Co. Ltd., Seoul, Korea) at 4° C. for 20 minutes for gelation. Thereafter, the cage was washed with a PBS buffer to prepare a scaffold.
Example 3. Preparation (2) of Scaffold Loaded with Mixed Solution of Biogel and BMP-2
[0057] The scaffold prepared in Example 1 was sterilized under UV light with hands washed three times with DPBS. Then, the mixed solution of the biogel and BMP-2 prepared in the same manner as in Example 2 was loaded into the cage to prepare a scaffold.
Example 4. Preparation of Scaffold Loaded with Biogel, BMP-2 and Mesenchymal Stem Cell
[0058] The scaffold prepared in Example 1 was sterilized under UV light with hands washed three times with DPBS. Then, a mixed solution of the biogel, BMP-2 and mesenchymal stem cells prepared in the same manner as in Example 2 was loaded into the cage to prepare a scaffold.
COMPARATIVE EXAMPLE
Comparative Example 1. Scaffold Loaded with Biogel
[0059] A scaffold was prepared in the same manner as in Example 2, except that the biogel was loaded into the scaffold prepared in Example 1 at 250 ng/ml.
Comparative Example 2. Scaffold Loaded with BMP-2
[0060] A scaffold was prepared in the same manner as in Example 2, except that 40 μL of BMP-2 was loaded into the scaffold prepared in Example 1.
Comparative Example 3. Scaffold Loaded with Biogel (2)
[0061] A scaffold was prepared in the same manner as in Example 3, except that the biogel was loaded into the scaffold prepared in Example 1 at 250 ng/ml.
Comparative Example 4. Scaffold Loaded with BMP-2 (2)
[0062] A scaffold was prepared in the same manner as in Example 3, except that 40 μL of BMP-2 was loaded into the scaffold prepared in Example 1.
Comparative Example 5. Scaffold Loaded with Mesenchymal Stem Cells
[0063] A scaffold was prepared in the same manner as in Example 4, except that mesenchymal stem cells (MSCs) were loaded into the scaffold prepared in Example 1 at 1×10.sup.6 cell/ml.
Experimental Example
[0064] In Vitro Analysis
[0065] (1) Measurement of Released Amount of BMP-2
[0066] The scaffolds according to Example 2 and Comparative Example 2 were placed in an upper compartment of a Trans-well system (SPL Lifesciences, Korea). A release medium (HBSS) in a lower compartment was refreshed at several time points. The release was determined by measuring amounts of BMP-2 (2.5 μg/ml) in a release medium by ELISA. Data was expressed as cumulative amount of a total input. Results of measuring released amounts of BMP-2 in vitro are shown in
[0067] As shown in
[0068] (2) Measurement of Biocompatibility
[0069] Biocompatibility and toxicity of the scaffolds of Examples 1 and 2 and Comparative Example 1 were measured with a Cellrix® viability measurement kit (Medifab Co. Ltd., Korea). Implants prepared in Examples 1 and 2 and Comparative Example 1 were aliquoted into a 24-well plate containing mMSCs (1×10.sup.3 cells) and the cells were cultured in 0.5 ml of a MEM a medium (Gibco, Life Technologies). The next day after fixation, a cell culture insert with an implant pore size of 8 μm according to Examples 1 and 2 and Comparative Example 1 was added to the medium in which the cells were aliquoted. At every measurement time, the insert and the case were removed, and the kit was added and mixed. After 30 minutes of culturing, absorbance was measured twice at a wavelength of 450 nm. BMP-2 was used as a positive control.
[0070] As a result, as shown in
[0071] (3) ALP Assay and Staining
[0072] ALP activity of mMSCs was analyzed to determine biological activity of BMP-2 released from the scaffolds according to Examples 1 and 2 and Comparative Examples 1 and 2. Specifically, the activity of alkaline phosphatase (ALP), as a marker of the early stage of osteogenic differentiation was analyzed based on conversion of colorless p-nitrophenylphosphate into colored p-nitrophenol. The cells were washed twice with DPBS and lysed with a 0.2% Triton X-100 solution. ALP activity of cell lysates was analyzed using p-nitrophenylphosphate as a substrate. After culturing the cells at room temperature for 30 minutes, the biological activity was determined using a released amount of p-nitrophenol. The color change was measured using a spectrometer at 405 nm. BMP-2 was used as a positive control.
[0073] For ALP staining, the cells were washed with DPBS and fast blue PR salt was added to each well. Then, the cells were cultured at room temperature for 10 minutes and observed with an optical microscope.
[0074] As a result, as shown in
[0075] (4) Analysis of Osteogenic Differentiation
[0076] Effects of BMP-2 released from the scaffolds according to Examples 1 and 2 and Comparative Examples 1 and 2 on osteogenic differentiation were analyzed. Specifically, gene expression was evaluated by real-time PCR using particular primer sets, and the primer sets used herein are shown in Table 1 below. A total RNA was isolated from in vitro cultures on day 3, day 7, and day 14 using a RNeasy mini kit (Quiagen, USA), and subjected to reverse transcription using a high capacity cDNA reverse transcription kit (Intron Biotechnology, Korea). After synthesizing cDNA, real-time PCR (LightCycler® instrument, Roche) was performed in ALP, Runx-2, OCN, and BSP. GAPDH was used as an endogenous control.
TABLE-US-00001 TABLE 1 Gene Forward primer Reverse primer ALP ACC ATT CCC ACG TCT AGACATTCTCTCGTTCACCGCC TCA CAT TT RUNX-2 ATT TCT CAC CTC CTC CAA CAG CCA CAA GTT AGC AGC CC GA BSP CGA ATA CAC GGG CGT GTA GCT GTA CTC ATC TTC CAA TG ATA GGC OCN GGC GCT ACC TGT ATC TCAGCCAACTCGTCACAGTC AAT GG GAPDH CCT GTT CGA CAG TCA CGACCAAATCCGTTGACTCC GCC G
[0077] As a result, as shown in
[0078] In Vivo Analysis
[0079] (1) Rat Calvarial Defect
[0080] A procedure related to use of a rat calvarial defect animal model was approved by the international animal care and use committee (SSBMC IACUC No. 2016-0044). 41 male Sprague-Dawley (SD) rats aged 8 weeks (200 to 220 g) were used for the animal test. All animals were allowed to freely access to feeds and drinking water and stored freely without a particular pathogen. The experiment was conducted after a one-week stabilization period. A surgical procedure was performed under semi-sterile conditions after anesthetizing the rats by intraperitoneal injection of Zoletil (20 mg/kg) mixed with Xylazine (10 mg/kg). A surgical site was shaved and sterilized with a povidone iodine solution. The scalp was vertically incised and periosteum was dissected. An 8 mm calvarial defect was created using a commercially available trephine burr. The defect site was irrigated with normal saline to minimize a speed of the trephine burr and minimize thermal damage. Also, the defect site was carefully preserved to prevent sagittal sinus bleeding and impairment of bone healing without damaging dura mater. After the defect was created, each of the scaffolds prepared in Examples 1 and 2 and Comparative Examples 1 and 2 was inserted thereinto. Then, the scalp was sutured. 100 mg/kg cefazolin was injected into the rats and stored under temperature and humidity conditions in which a dark:light cycle was adjusted 12:12. All animals were sacrificed after deep anesthesia in a CO2 chamber for 8 weeks after implanting the scaffold. Then, the implant inserted into the animal was carefully harvested with peripheral parietal, interparietal, and frontal. All samples were immobilized with 10% formalin for micro-CT evaluation and histological assessment.
[0081] 1-1) Microcomputed Tomography (CT) Imaging and Analysis
[0082] Tomographic images were obtained using a Skyscan 1172 micro-CT scanner (Bruker, Belgium). Specifically, the samples harvested in (1) above were scanned with a pixel of 9.85 μm, an Al filter of 0.5 mm, an energy of 59 kV, and a current of 169 μA at a rotation step of 0.4°. Then, the tomographic images were reconstructed using a NRecon package (Bruker, Belgium) and analyzed using a CT Analyzer software (CT-An, Bruker, Belgium). A threshold value of newly formed bone was set based on a native bone. Trabecular bone thickness (Tb.Th), bone volume (BV), and percent bone volume (BV/TV) of regions of interest (ROIs) formed at the defect site and having a diameter of 8 mm were calculated, and the results are shown in Table 2 below: [0083] BS. BV: Bone surface/Bone volume [0084] Tb.Sp: Trabecular Separation [0085] Tb.N: Trabecular Number [0086] Tb.Pf: Trabecular bone pattern factor [0087] SMI: Structure model index [0088] DA: Degree of Anisotropy
TABLE-US-00002 TABLE 2 Bone Trabec- Trabec- Degree ercent surface/ Trabec- ular Trabec- ular bone Structure of bone bone ular bone sepa- ular bone pattern model aniso- volume volume thickness ration number factor index tropy Group BV.TV) (BS.BV) (Tb.Th) (Tb.Sp) (Tb.N) (Tb.Pf) (SMI) (DA) (no.) Average (SD) Example 1 3.224 20.145 0.195 1.74 0.166 5.023 2.026 2 (9) (2.054) (2.36) (0.022) (0.313) (0.129) (9.724) (20.21) (0.473) Example 23.414 16.73 0.164 0.726 1.434 −17.572 −3.962 1.718 2(9) (4.518) (1.799) (0.012) (0.168).sup.ab (0.304).sup.ab (4.28).sup.ac (1.533).sup.abc (0.137).sup.b Comparative 2.945 19.631 0.178 2.025 0.169 −6.693 −0.424 2.275 Example (1.276) (4.044) (0.034) (0.282) (0.077) (8.014) (1.697) (0.482) 1 (11) Comparative 20.886 17.049 0.194 0.701 1.104 5.34 1.935 1.802 Example (7.67).sup.ab (2.918) (0.031) (0.366).sup.ab (0.437).sup.ab (15.973) (3.825) (0.207).sup.b 2 (12) .sup.aComparison with Example 1, p < 0.05 .sup.bComparison with Comparative Example 1, p < 0.05 .sup.cComparison with Comparative Example 2, p < 0.05
[0089] As a result, as shown in Table 2, in the case of Example 2 and Comparative Example 2, it was confirmed that the percent bone volumes were higher by about 10 times, Tb.N and Tb.Th were higher, and Tb.Sp was lower than those of Example 1 and Comparative Example 1. Also, in the case of Example 2 including the biogel, it was confirmed that the percent bone volume was higher and the Tb.Pf and SMI were significantly lower than those of Comparative Example 2. That is, the difference in the parameters as described above indicates that addition of the biogel including BMP-2 for sustained release may increase formation of new bones having considerably high continuity and enclosed cavities.
[0090] Also, as shown in
[0091] 1-2) Histological Assessment
[0092] The samples harvested in (1) above were immobilized with 10% formalin and sequentially dehydrated with 80% to 100% ethyl alcohol and immersed and embedded in a Technovit 7200 resin (EXAKT, Germany). Then, the resin was cured by a polymerization system (EXAKT, Germany). The cured resin block was sliced into sections having a thickness of 200 μm using a cutting system (EXAKT, Germany) and ground to a thickness of 50 μm using a grinding system (EXAKT, Germany). Then, the ground pieces were stained with Hematoxylin & Eosin and observed. Formation of bones in the scaffold was observed using a microscope or a digital camera.
[0093] As a result, as shown in
[0094] (2) Rat Ectopic Ossification Model
[0095] A procedure related to use of a rat ectopic ossification animal model was approved by the international animal care and use committee (SSBMC IACUC No. 2016-0044). 12 SD rats aged 12 weeks (375 to 400 g) were used for the animal test. Monitoring, stabilizing, and feeding of the animals were performed in the same manner as in (1) described above. The rats were anesthetized and shaved, and the exposed skin was sterilized with a povidone iodine solution in the same manner as in (1) above. The skin was incised to a length of about 7 cm, and iliocostal muscles were exposed using fingers and a gauze. Four pouches each having a length of 10 mm and a depth of 10 mm were made in muscles of both sides using a scalpel and a hemostats. The pouches on the same side were separated from each other by about 15 mm to prevent contact. After implanting the scaffolds prepared in Examples 1 and 2 and Comparative Examples 1 and 2, the muscle layer was sutured using a Vicryl and the skin was sutured with nylon. All animals were scarified after 6 weeks from the surgical procedure in the same manner as in (1) above. Iliocostal muscles of both sides were harvested and immobilized with 10% formalin for micro-CT evaluation and histological assessment.
[0096] 2-1) Microcomputed Tomography (CT) Imaging and Analysis
[0097] The samples harvested in (2) above were scanned using the same device as that of Example 8-1 above with a pixel of 9.85 μm, an energy of 49 kV, and a current of 200 μA at a rotation step of 0.7 μm. Then, the microcomputed CT image was treated with the same method shown in 1-1) above. Because the scaffold is translucent at radio frequencies, only the volume of new bones was measured, and the results are shown in Table 3 below.
TABLE-US-00003 TABLE 3 Comparative Example 2 Example 2 Parameter (n = 12) (n = 12) Bone volume 2.663 ± 3.116 5.926 ± 2.539*
[0098] As a result, as shown in Table 3, in the case of Example 2 including the biogel, it was confirmed that the volume of newly formed bones significantly increased compared to that of Comparative Example 2 by 2.2 times
[0099] Also, as shown in
[0100] 2-2) Histological Assessment
[0101] Histological assessment was performed in the same manner as in 1-2) above, except the samples harvested in (2) above were used.
[0102] As a result, as shown in
[0103] (3) Identification of Osteogenesis at Defect Site of Rabbit Tibia
[0104] The scaffolds prepared in Examples 1, 2, and 4 and Comparative Example 5 were implanted into detect sites of tibia of rabbits. Specifically, the scaffolds prepared in Examples 1, 2, and 4 and Comparative Example 5 were implanted into the tibia of the rabbits and samples were harvested after 4 weeks. The harvested scaffold samples were scanned with a pixel of 9.85 μm, an Al filter of 0.5 mm, an energy of 59 kV, and a current of 169 μA at a rotation step of 0.4°. Then, the tomographic images were reconstructed using a NRecon package (Bruker, Belgium) and analyzed using a CT Analyzer software (CT-An, Bruker, Belgium). A threshold value of newly formed bone was set based on a native bone. Bone volume (BV) and percent bone volume (BV/TV) of regions of interest (ROIs) that are bones formed inside and outside the scaffold with respect to the defect site, and the results are shown in Table 4 below.
TABLE-US-00004 TABLE 4 Group (no.) Bone volume ratio (BT/TV) Example 1(8) 3.85 ± 1.19 Example 2(10) 6.61 ± 2.82 Example 4(10) 7.90 ± 2.73 Comparative Example 5(12) 5.43 ± 1.64
[0105] As a result, as shown in Table 4, in the case of Example 4 in which the scaffold is loaded with both BMP-2 and MSCs, the most excellent induction of osteogenesis was observed. Also, in the case of Example 2, it was observed that bones were formed from edges of the defect site and grew inward the scaffold as BMP-2 enclosed in the biogel was gradually released (
[0106] The above description of the disclosure is provided for the purpose of illustration, and it would be understood by those skilled in the art that various changes and modifications may be made without changing technical conception and essential features of the disclosure. Thus, it is clear that the above-described embodiments of the disclosure are illustrative in all aspects and do not limit the disclosure.